CN215040379U - Ultrasonic welding detection device - Google Patents

Ultrasonic welding detection device Download PDF

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Publication number
CN215040379U
CN215040379U CN202120604086.4U CN202120604086U CN215040379U CN 215040379 U CN215040379 U CN 215040379U CN 202120604086 U CN202120604086 U CN 202120604086U CN 215040379 U CN215040379 U CN 215040379U
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subassembly
ultrasonic welding
transmission line
plate body
slide
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CN202120604086.4U
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吕俊强
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Huiyuan Printing And Packaging Technology Tianjin Co ltd
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Huiyuan Printing And Packaging Technology Tianjin Co ltd
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Abstract

The utility model provides an ultrasonic welding detection device, including transmission line, the ultrasonic welding subassembly of support and upper end difference installation, push away the material subassembly and reject the subassembly, install the determine module on the ultrasonic welding subassembly, determine module signal connection is to the controller. Ultrasonic bonding detection device, when the material on the transmission line carries out ultrasonic bonding, realize automatic unloading of going up, need not artifical the participation, the quality is reliable, and in welding process, second photoelectric sensor detection tool's displacement distance and signal transmission to controller, whether the threshold value judgement welding of controller according to the staff type is qualified, at the finished product in-process of transmission line conveying, rejecting device rejects, full automation operates, production efficiency is high.

Description

Ultrasonic welding detection device
Technical Field
The utility model belongs to automatic ultrasonic bonding field especially relates to an ultrasonic bonding detection device.
Background
Ultrasonic welding is to transmit high-frequency vibration waves to the surfaces of two objects to be welded, the surfaces of the two objects are mutually rubbed to form fusion between molecular layers under the condition of pressurization, the ultrasonic waves can generate high-frequency vibration for tens of thousands of times per second when acting on a thermoplastic plastic contact surface, the high-frequency vibration reaching a certain amplitude transmits ultrasonic energy to a welding area through an upper welding piece, and the welding area, namely the acoustic resistance of the interface of the two welding parts is large, so that local high temperature can be generated. And because the plastic has poor thermal conductivity, the plastic cannot be diffused in time and is gathered in a welding area, so that the contact surfaces of the two plastics are quickly melted, and the two plastics are fused into a whole after a certain pressure is applied. After the ultrasonic wave stops acting, the pressure is kept for several seconds to enable the ultrasonic wave to be solidified and formed, so that a firm molecular chain is formed, the purpose of welding is achieved, the welding strength can be close to the strength of raw materials, when the packaging box in the prior art is subjected to ultrasonic welding, manual feeding is needed to an ultrasonic welding operation area, the working efficiency is low, the product quality is determined by the number of personnel, automatic production needs to be changed, and when the automatic production is carried out, the time and the labor are consumed if manual screening is needed for product inspection of finished products.
Disclosure of Invention
In view of this, the utility model aims at providing an ultrasonic bonding detection device to solve ultrasonic automatic weld and accomplish the back, artifical screening product efficiency is low, pushes away high manufacturing cost's problem.
In order to achieve the above purpose, the technical scheme of the utility model is realized like this:
the utility model provides an ultrasonic welding detection device, including the transmission line that support and upper end were installed respectively, the ultrasonic welding subassembly, push away the material subassembly and reject the subassembly, it is located the upper end of transmission line to push away material subassembly one end, the other end that pushes away the material subassembly is located the middle part of ultrasonic welding subassembly, the upper end of rejecting subassembly one end fixed connection to transmission line, the other end that rejects the subassembly is located the opposite side of transmission line, the ultrasonic welding subassembly distributes along the advancing direction of transmission line with the subassembly of rejecting in proper order, install the determine module on the ultrasonic welding subassembly, determine module signal connection to controller.
Further, the material pushing assembly comprises a first support body, a material pushing plate, scraping plates and a first push rod, the first support body is of a frame structure, the first support body is installed at the upper end of the support, two first slide rails are installed on the inner side of the upper end of the first support body, a first slide block is connected to the periphery of each first slide rail in a sliding mode, two sides of the material pushing plate are fixedly connected to the first slide blocks respectively, the material pushing plate is of a rectangular frame structure, one end of each first slide rail is located above the conveying line, the other end of each first slide rail is located in the middle of the ultrasonic welding assembly, a plurality of scraping plates used for limiting are installed at the lower end of the material pushing plate, each scraping plate is located on the periphery of the cover frame, the scraping plates do not interfere with the conveying cover frame of the conveying belt, the first push rod is installed at the upper end of the first support body, the movable rod of the first push rod is fixedly connected to the periphery of the material pushing plate, and the first push rod and the first slide rails are arranged in parallel.
Furthermore, a first photoelectric sensor is installed at the upper end of the first frame body, the first photoelectric sensor is located above the transmission line, and a signal of the first photoelectric sensor is connected to the controller.
Further, the ultrasonic welding subassembly includes the second push rod, the first plate body, the second plate body, first slide bar, ultrasonic bonding head, second plate body lower extreme fixed connection is to the upper end of support, second plate body upper end is through the lower extreme of a plurality of first slide bar fixed connection to the first plate body, a plurality of first slide bars are parallel to each other, tool down is installed to second plate body upper end, the second push rod is installed to first plate body upper end, the movable rod of second push rod passes behind the first plate body fixed connection to ultrasonic bonding head, and a plurality of third sliding sleeves are installed to ultrasonic bonding head's periphery, the periphery of every first slide bar is located a third sliding sleeve, tool is installed to ultrasonic bonding head lower extreme, go up tool and tool down and constitute the structure that opens and shuts through the second push rod, lower tool is located one side of conveyer belt, the one end of first slide rail is located between tool and the lower tool.
Further, the detection assembly comprises a second photoelectric sensor and a third plate body, the second photoelectric sensor is fixedly mounted on the periphery of the upper jig, the third plate body is mounted on the periphery of the lower jig, the second photoelectric sensor and the third plate body are symmetrically arranged, and the second photoelectric sensor is in signal connection with the controller.
Further, removing devices includes the receipts hopper, air cock and the solenoid valve of installing on the support, and the receipts hopper is located one side of transmission line, and the mutual parallel arrangement of receipts hopper and ultrasonic welding subassembly, a plurality of air cocks of opposite side installation of transmission line, and the mutual parallel arrangement of a plurality of air cocks, and every air cock is connected to the air pump through a pipeline, and sets up a first solenoid valve on every pipeline, first solenoid valve signal connection to controller.
Compared with the prior art, ultrasonic bonding detection device have following beneficial effect: when the material on the transmission line carries out ultrasonic bonding, realize automatic unloading of going up, need not artifical the participation, the quality is reliable, and in welding process, the displacement distance and signal transmission to the controller of second photoelectric sensor detection tool, the controller judges whether the welding is qualified according to the threshold value that the staff typed in, and finished product in-process has been conveyed at the transmission line, and removing devices rejects, full automation operation, and production efficiency is high.
Drawings
The accompanying drawings, which form a part hereof, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without undue limitation. In the drawings:
FIG. 1 is a schematic structural view illustrating an assembly of an ultrasonic welding assembly and a detection assembly according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a material pushing assembly according to an embodiment of the present invention.
Description of reference numerals:
1. a second push rod; 2. a first plate body; 3. a second plate body; 4. a first slide bar; 5. ultrasonically welding the assembly; 6. a material pushing assembly; 61. a first frame body; 62. a material pushing plate; 63. a squeegee; 64. positioning a plate; 65. a first push rod; 7. a second photosensor; 8. a third plate body.
Detailed Description
It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
Ultrasonic welding detection device, including the transmission line that support and upper end were installed respectively, ultrasonic welding subassembly 5, push away material subassembly 6 and the subassembly of rejecting, push away the upper end that material subassembly 6 one end is located the transmission line, the other end that pushes away material subassembly 6 is located the middle part of ultrasonic welding subassembly 5, the upper end of subassembly one end fixed connection to transmission line is rejected, the other end that rejects the subassembly is located the opposite side of transmission line, ultrasonic welding subassembly 5 distributes along the advancing direction of transmission line with the subassembly of rejecting in proper order, install the detection subassembly on the ultrasonic welding subassembly 5, detection subassembly signal connection to controller, the controller includes box and internally mounted's PLC and touch display screen, touch display screen is 10.1 cun embedded electric capacity touch display, touch display screen model is ZX-GX101A, air pump signal connection to PLC, the PLC model is AFPXHC 14R.
The material pushing assembly 6 comprises a first frame body 61, a material pushing plate 62, scraping plates 63 and first push rods 65, the first frame body 61 is of a frame structure, the first frame body 61 is installed at the upper end of the frame, two first slide rails are installed on the inner side of the upper end of the first frame body 61, a first slide block is slidably connected to the periphery of each first slide rail, two sides of the material pushing plate 62 are fixedly connected to the first slide blocks respectively, the material pushing plate 62 is of a rectangular frame structure, one end of each first slide rail is located above the conveying line, the other end of each first slide rail is located in the middle of the ultrasonic welding assembly 5, a plurality of scraping plates 63 for limiting are installed at the lower end of the material pushing plate 62, each scraping plate 63 is located at the periphery of the cover frame, the scraping plates 63 do not interfere with the conveying cover frame of the conveying belt, the first push rods 65 are installed at the upper end of the first frame body 61, the movable rods of the first push rods 65 are fixedly connected to the periphery of the material pushing plate 62, the first push rods 65 are parallel to the first slide rails, the model of first push rod 65 is DSNU-25-260-PPV-A-MH, and first push rod 65 gas circuit is connected to the air pump, and the air pump is the integrative air pump of prior art's many gas circuits gas injection air bleed, installs one on every gas circuit and leads general solenoid valve, leads general solenoid valve signal connection to PLC, and PLC control guidance general solenoid valve switching can realize switching on of gas circuit.
The material pushing assembly 6 further comprises a positioning plate 64, a first buffer and a second buffer, the positioning plate 64 is installed at the upper end of the material pushing plate 62, the first buffer and the second buffer are installed on the first frame body 61 respectively, one end of the first buffer is in contact connection with one side of the positioning plate 64, one end of the second buffer is in contact connection with the other side of the positioning plate 64, the first buffer and the second buffer are oil pressure buffers, the types of the first buffer and the second buffer are RB1007, and the first buffer and the second buffer are in signal connection to the PLC respectively.
First support body 61 upper end installation first photoelectric sensor, first photoelectric sensor is located the transmission line top, and first photoelectric sensor's model is E3Z-LL61, and first photoelectric sensor is used for detecting material information and signal transmission to PLC on the transmission line.
The ultrasonic welding assembly 5 comprises a second push rod 1, a first plate body 2, a second plate body 3, a first slide rod 4 and an ultrasonic welding head, the lower end of the second plate body 3 is fixedly connected to the upper end of a support, the upper end of the second plate body 3 is fixedly connected to the lower end of the first plate body 2 through a plurality of first slide rods 4, the plurality of first slide rods 4 are arranged in parallel, the upper end of the second plate body 3 is provided with a lower jig, the upper end of the first plate body 2 is provided with a second push rod 1, the model of the second push rod 1 is CDM2RB32-30, a movable rod of the second push rod 1 penetrates through the first plate body 2 and is fixedly connected to the ultrasonic welding head, a plurality of third slide sleeves are arranged on the periphery of the ultrasonic welding head, the periphery of each first slide rod 4 is positioned in one third slide sleeve, the lower end of the ultrasonic welding head is provided with an upper jig, the upper jig and the lower jig form an opening and closing structure through the second push rod 1, and the lower jig is positioned on one side of a conveyor belt, one end of first slide rail is located between tool and the lower tool, ultrasonic welding connects signal connection to PLC, ultrasonic welding connects is prior art ultrasonic melting plastic products's ultrasonic bonding head, ultrasonic welding connects's ultrasonic frequency is 15/20KHZ, PLC control air pump gas injection or bleed to second push rod 1 in realize that ultrasonic welding connects the tool and opens and shuts of tool down in driving, it is used for pushing away material propelling movement to the work position of tool down on the transmission line to push away material subassembly 6, treat that the lid paper accomplishes the welding with the lid frame assembly body integrative back, it draws the material back to the transmission line to push away material subassembly 6, realize unloading in the automation.
PLC control air pump is to first push rod 65 gas injection or bleed, realize the displacement of first support body 61, first support body 61 is with material propelling movement to tool upper end down on the transmission line, scraper blade 63 is used for restricting the position of lid frame, locating plate 64 is located the one end of lid frame, the lid frame passes through locating plate 64 touching first buffer and second buffer, PLC judges the start-stop position of first push rod 65 through first buffer and second buffer, with this realize the lid frame at the automatic accurate unloading of ultrasonic bonding joint lower extreme, need not artifical the participation during production, high production efficiency, the quality is controllable.
The detection assembly comprises a second photoelectric sensor 7 and a third plate body 8, the second photoelectric sensor 7 is fixedly mounted on the periphery of the upper jig, the third plate body 8 is mounted on the periphery of the lower jig, the second photoelectric sensor 7 and the third plate body 8 are symmetrically arranged, the model of the second photoelectric sensor 7 is TQG15-G, the second photoelectric sensor 7 is in signal connection with a PLC (programmable logic controller), the second photoelectric sensor 7 is used for detecting the displacement of the jig connected to the lower end of the ultrasonic welding joint, the second photoelectric sensor 7 transmits the displacement signal of the upper jig to the PLC, the PLC judges whether the welding process is effective according to a set threshold value recorded by a worker, and whether the cover paper and the cover frame on the welding position are welded integrally or not, and records qualified and unqualified information.
The removing device comprises a material receiving hopper arranged on a support, air nozzles and electromagnetic valves, the material receiving hopper is located on one side of a transmission line, the material receiving hopper and an ultrasonic welding assembly 5 are arranged in parallel, a plurality of air nozzles are arranged on the other side of the transmission line, the air nozzles are arranged in parallel, each air nozzle is connected to an air pump through a pipeline, a first electromagnetic valve is arranged on each pipeline, the type of each first electromagnetic valve is SY3240-3LZ, the first electromagnetic valve is in signal connection with a PLC (programmable logic controller), the PLC operates the opening and closing of the first electromagnetic valve according to product qualified information on a recorded welding position, if the product on the recorded welding position is bad, the PLC controls the first electromagnetic valve to be switched on, the material is blown down to the material receiving hopper through the air nozzles, if the product on the recorded welding position is a good product, the first electromagnetic valve is not switched on, and the product is transmitted to a product packaging position through the transmission line.
The transmission line comprises a second frame body, a first synchronizing wheel, a second synchronizing wheel, a first synchronizing belt and a first motor, wherein the second frame body is of a frame structure, the second frame body is arranged at the upper end of a support, the periphery of the first synchronizing wheel and the periphery of the second synchronizing wheel are fixedly sleeved inside the second frame body, the periphery of the first synchronizing wheel and the periphery of the second synchronizing wheel form a synchronizing structure through the first synchronizing belt, the periphery of the first motor is fixedly arranged on the second frame body, a transmission shaft of the first motor is fixedly connected to one end of the first synchronizing wheel, the model of the first motor is MSMF082L1S2, the first motor is in signal connection with a PLC (programmable logic controller), the transmission line further comprises a plurality of limiting plates arranged on the first synchronizing belt, the limiting plates are arranged in parallel to each other and arranged along the advancing direction of the first synchronizing belt, an assembling position is arranged between every two limiting plates, a cover frame is positioned in the second frame body and at the periphery of the first synchronizing belt, the PLC controls the first motor to rotate, the transmission shaft of the first motor drives the first synchronous belt to rotate through the first synchronous wheel and the second synchronous wheel, the installation position arranged on the first synchronous belt is used for preventing the assembly body and the finished product of the cover frame, the cover frame and the cover paper from deviating on the first synchronous belt, the product and the finished product are controlled in the limited assembly position, and the PLC facilitates positioning, processing and production and enhances the continuous productivity of equipment.
The working process of the paper cover ultrasonic welding device is as follows:
when the first photoelectric sensor detects a cover frame signal and transmits the cover frame signal to the PLC, the PLC stops the rotation of the first motor, the PLC controls the air pump to inject air to the first push rod 65 to realize the displacement of the first frame body 61, the first frame body 61 pushes the material on the transmission line to the upper end of the lower jig, the scraper 63 is used for limiting the position of the cover frame, the positioning plate 64 is positioned at one end of the cover frame, the positioning plate 64 touches the first buffer, the first buffer signal is transmitted to the PLC, the PLC controls the air pump to inject air and extract air for one stroke to the second push rod 1 to realize the opening and closing of the upper jig and the lower jig driven by the ultrasonic welding head, the cover paper and the cover frame assembly are welded into a whole in the pressing process, the PLC controls the air pump to inject air and extract air for one stroke 1S in the second push rod 1, the PLC controls the air pump to extract air to the first push rod 65 to realize the displacement of the third frame body, the third support body draws back the material of tool upper end down to the transmission line, locating plate 64 touches to the second buffer, second buffer signal transfer to PLC, the first motor of PLC control rotates, at the in-process of pressfitting, second photoelectric sensor 7 is used for detecting the displacement volume of tool on being connected to ultrasonic bonding head lower extreme, the displacement signal transmission of tool to PLC will be gone up to second photoelectric sensor 7, PLC judges whether welding process is effective according to the settlement threshold value that workman' S recorded, PLC control first motor rotates 2S after, PLC operates the switching of solenoid valve according to the product qualification information on the record welding position, if record this welding position product is bad then PLC control first solenoid valve switches on, the air cock blows off the material to receiving hopper, if record this welding position product as the yields, then first solenoid valve does not switch on, the product conveys to the product packaging position through the transmission line. The product is transported to a product packaging location via a transport line.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (5)

1. Ultrasonic bonding detection device, its characterized in that: including the support and the transmission line that the upper end was installed respectively, ultrasonic bonding subassembly (5), push away material subassembly (6) and reject the subassembly, it is located the upper end of transmission line to push away material subassembly (6) one end, the other end that pushes away material subassembly (6) is located the middle part of ultrasonic bonding subassembly (5), reject the upper end of subassembly one end fixed connection to transmission line, the other end that rejects the subassembly is located the opposite side of transmission line, ultrasonic bonding subassembly (5) distribute in proper order with the advancing direction of rejecting the subassembly along the transmission line, install the determine module on ultrasonic bonding subassembly (5), the determine module is including installing second photoelectric sensor (7) and third plate body (8) to ultrasonic bonding subassembly (5) respectively, second photoelectric sensor (7) and third plate body (8) symmetry each other set up, second photoelectric sensor (7) signal connection to controller.
2. The ultrasonic welding inspection device according to claim 1, characterized in that: the material pushing assembly (6) comprises a first frame body (61), a material pushing plate (62), scraping plates (63) and a first push rod (65), the first frame body (61) is of a frame structure, the first frame body (61) is installed at the upper end of a support, two first slide rails are installed on the inner side of the upper end of the first frame body (61), a first slide block is connected to the periphery of each first slide rail in a sliding mode, two sides of the material pushing plate (62) are fixedly connected to the first slide blocks respectively, the material pushing plate (62) is of a rectangular frame structure, one end of each first slide rail is located above a conveying line, the other end of each first slide rail is located in the middle of the ultrasonic welding assembly (5), a plurality of scraping plates (63) used for limiting are installed at the lower end of the material pushing plate (62), each scraping plate (63) is located on the periphery of a cover frame, the scraping plates (63) do not interfere with the conveying cover frame, the first push rod (65) is installed at the upper end of the first frame body (61), the movable rod of the first push rod (65) is fixedly connected to the periphery of the material pushing plate (62), and the first push rod (65) and the first slide rail are arranged in parallel.
3. The ultrasonic welding inspection device according to claim 2, characterized in that: a first photoelectric sensor is installed at the upper end of the first frame body (61), the first photoelectric sensor is located above the transmission line, and a signal of the first photoelectric sensor is connected to the controller.
4. The ultrasonic welding inspection device according to claim 3, characterized in that: the ultrasonic welding assembly (5) comprises a second push rod (1), a first plate body (2), a second plate body (3), a first slide rod (4) and an ultrasonic welding head, wherein the lower end of the second plate body (3) is fixedly connected to the upper end of a support, the upper end of the second plate body (3) is fixedly connected to the lower end of the first plate body (2) through a plurality of first slide rods (4), the plurality of first slide rods (4) are arranged in parallel, a lower jig is arranged at the upper end of the second plate body (3), a second push rod (1) is arranged at the upper end of the first plate body (2), a movable rod of the second push rod (1) penetrates through the first plate body (2) and then is fixedly connected to the ultrasonic welding head, a plurality of third slide sleeves are arranged at the periphery of the ultrasonic welding head, the periphery of each first slide rod (4) is positioned in one third slide sleeve, an upper jig is arranged at the lower end of the ultrasonic welding head, the upper jig and the lower jig form an opening-closing structure through the second push rod (1), the lower jig is positioned on one side of the conveyor belt, one end of the first slide rail is positioned between the upper jig and the lower jig, the second photoelectric sensor (7) is fixedly installed on the periphery of the upper jig, and the third plate body (8) is installed on the periphery of the lower jig.
5. The ultrasonic welding inspection device according to claim 1, characterized in that: the removing device comprises a receiving hopper, an air faucet and an electromagnetic valve which are arranged on a support, the receiving hopper is located on one side of the transmission line, the receiving hopper and the ultrasonic welding assembly (5) are arranged in parallel, a plurality of air faucets are arranged on the other side of the transmission line and arranged in parallel, each air faucet is connected to the air pump through a pipeline, a first electromagnetic valve is arranged on each pipeline, and signals of the first electromagnetic valves are connected to the controller.
CN202120604086.4U 2021-03-24 2021-03-24 Ultrasonic welding detection device Active CN215040379U (en)

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Application Number Priority Date Filing Date Title
CN202120604086.4U CN215040379U (en) 2021-03-24 2021-03-24 Ultrasonic welding detection device

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Application Number Priority Date Filing Date Title
CN202120604086.4U CN215040379U (en) 2021-03-24 2021-03-24 Ultrasonic welding detection device

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CN202120604086.4U Active CN215040379U (en) 2021-03-24 2021-03-24 Ultrasonic welding detection device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115071141A (en) * 2022-06-13 2022-09-20 上海峥集智能科技有限公司 Digital ultrasonic plastic welding machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115071141A (en) * 2022-06-13 2022-09-20 上海峥集智能科技有限公司 Digital ultrasonic plastic welding machine

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