CN214988801U - Modular automatic weighing and feeding system - Google Patents
Modular automatic weighing and feeding system Download PDFInfo
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- CN214988801U CN214988801U CN202120446587.4U CN202120446587U CN214988801U CN 214988801 U CN214988801 U CN 214988801U CN 202120446587 U CN202120446587 U CN 202120446587U CN 214988801 U CN214988801 U CN 214988801U
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Abstract
The utility model relates to a modularization automatic weighing feeding system, including storage device, loading attachment, weighing device and material feeding unit, its technical essential is: the feeding device comprises a feeding rack, a translation driving module I and a feeding car module, wherein the translation driving module I and the feeding car module are arranged on the feeding rack; the weighing device comprises a weighing base, a vibration reduction base and a weighing hopper module, wherein the weighing base is positioned in front of the feeding rack, and the weighing hopper module is arranged above the front part of the frame of the feeding car module in a spanning manner; the feeding device comprises a feeding rack, a translation driving module II and a belt car module, wherein the feeding rack is fixed with the feeding rack and is arranged above the feeding car module in a spanning mode; the storage device comprises a storage hopper module fixed with the feeding frame and arranged above the belt car module in a striding mode, and a material cup seat fixed above the storage hopper module. The system has compact structure and convenient maintenance, solves the problem of complex connection among functional mechanisms of the weighing system, and is convenient for the partial assembly, transportation, maintenance, spare parts and later-stage product transformation and upgrading of equipment.
Description
Technical Field
The utility model relates to a brick machine field, concretely relates to modularization automatic weighing feeding system.
Background
The automatic weighing and feeding system is one of the corollary equipment for realizing the production automation of the refractory bricks. Through the linkage and matching of the automatic weighing and feeding system and the brick press, the full-process automatic production of weighing and feeding, green brick pressing, green brick demoulding and green brick sending-out can be realized, so that the labor intensity of workers and the dangerousness of feeding and brick taking can be reduced, and the production efficiency and the product quality of the refractory bricks can be improved.
The existing automatic feeding weighing system generally adopts an integrated design structure, and the connection between each functional mechanism is complex, so that the improvement and upgrading work of partial assembly, transportation, maintenance, spare parts and later-stage products of equipment is not facilitated.
Disclosure of Invention
The utility model aims at providing a compact structure, maintain convenient modularization automatic weighing feeding system, solve and connect complicated problem between each functional mechanism of weighing system, the transformation upgrading of the portion dress, transportation, maintenance, spare part and the later stage product of the equipment of being convenient for.
The technical scheme of the utility model is that:
the utility model provides a modular automatic weighing feeding system, includes storage device, loading attachment, weighing device and material feeding unit, its technical essential is: the feeding device comprises a feeding rack fixed on the ground, a translation driving module I fixed on the feeding rack by using a bolt pair, and a feeding car module supported above the feeding rack by using the translation driving module I and a translation sliding rail I, wherein the feeding car module comprises a frame and a feeding hopper arranged at the front part of the frame; the weighing device comprises a weighing base, a vibration damping base and a weighing hopper module, wherein the weighing base is used for being fixed on the ground, the vibration damping base is positioned above the weighing base, and the weighing hopper module is fixed on the vibration damping base through a bolt pair; the feeding device comprises a feeding rack, a translation driving module II and a belt car module, wherein the feeding rack is fixed with the feeding rack through a bolt pair and is arranged above the feeding car module in a spanning mode, the translation driving module II is fixed on the feeding rack through the bolt pair, the belt car module is supported above the feeding rack through the translation driving module II and a translation sliding rail II, the feeding rack provides a translation avoiding space for the frame, so that a feeding hopper reaches the position below a weighing hopper of the weighing hopper module under the driving of the frame to realize material receiving, the belt car module comprises a belt conveyor body, and the discharging end of the belt conveyor body is positioned above the weighing hopper of the weighing hopper module; the storage device comprises a storage hopper module which is fixed with the feeding frame through a bolt pair and is arranged above the belt car module in a striding mode, and a material cup seat which is fixed above the storage hopper module through the bolt pair.
In the modular automatic weighing and feeding system, the translation driving module I comprises a fixed seat I, a left supporting roller seat and a right supporting roller seat are arranged on the fixed seat I, the translation sliding rails I are arranged on the left side and the right side of the feeding car module, the number of the rollers is two, the rollers correspond to the left and the right roller seats one by one, the left and the right roller seats are symmetrically provided with a front roller set and a rear roller set, the front roller set and the rear roller set respectively consist of a lower roller and an upper press roller, the lower carrier roller and the upper compression roller in the same group correspond to each other and clamp the translation sliding rail I between the lower carrier roller and the upper compression roller in the same group, the middle part of the fixed seat I is provided with a pair of bearings with seats I, a gear shaft I is supported by the bearings with the seats I, a left gear I and a right gear I are fixed on the gear shaft I at intervals, a left rack I and a right rack I which correspond to the left gear I and the right gear I one to one are arranged at the bottom of the feeding car module, one end of gear shaft I is connected with the output of speed reducer I, and the input of speed reducer I is connected with the output of servo motor I that just reverses alternate operation in the settlement time.
In the modular automatic weighing and feeding system, the translation driving module II comprises a fixed seat II, a pair of belt seat bearings II are respectively arranged at the front end and the rear end of the fixed seat II, a front carrier roller shaft and a rear carrier roller shaft are supported by the belt seat bearings II, a left carrier roller and a right carrier roller are respectively fixed on the front carrier roller shaft and the rear carrier roller shaft at intervals, and two translation slide rails II are arranged at the bottom of the belt conveyor module in parallel and correspond to the left carrier roller and the right carrier roller one by one; the middle part of fixing base II is equipped with a pair of rolling bearing III and utilizes rolling bearing III to support gear shaft II, and left and right gear II are fixed at the interval on gear shaft II, and the bottom of belt feeder module is equipped with left and right rack II with II one-to-one of left and right gear, the one end of gear shaft II is connected with the output of speed reducer II, and the input of speed reducer II is connected with the output of servo motor II that just reverses alternate operation in the settlement time.
The utility model has the advantages that:
storage device, loading attachment, weighing device and material feeding unit are as constituteing automatic weigh four big modules of feeding system, easy dismounting is realized through bolted connection structure equipment to these four big modules, each big module also comprises little module respectively. The modular structure design facilitates the production and assembly of all modules in different spaces at the same time, and greatly shortens the production period. Meanwhile, the connection relation between the modules is simple, so that the equipment is convenient to assemble, maintain, spare parts and improve and upgrade later-stage products. In addition, all modules have regular frame structures and enough strength, so that the equipment is convenient to disassemble and transport.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a schematic structural view of the storing device of the present invention;
fig. 3 is a schematic structural diagram of the feeding device of the present invention;
fig. 4 is a schematic structural view of the feeding device of the present invention;
FIG. 5 is a schematic structural diagram of the weighing apparatus of the present invention;
fig. 6 is a schematic diagram of the translation driving module i and the peripheral structure of the present invention;
FIG. 7 is a sectional view taken along line A-A of FIG. 3;
fig. 8 is a sectional view taken along line B-B in fig. 3.
In the figure: 1. the device comprises a material storage device 1001, a material cup seat 1002 and a material storage hopper module; 2. the automatic feeding device comprises a feeding device, 2001, a belt trolley module, 200101, translational slide rails II, 200102, racks II, 2002, a translational driving module II, 200201, a fixed seat II, 200202, a belt seat bearing II, 200203, a carrier roller, 200204, a carrier roller shaft, 200205, a belt seat bearing III, 200206, a gear shaft II, 200207, a gear II, 200208, a speed reducer II, 2003 and a feeding rack; 3. the feeding device comprises a feeding device, a 3001 feeding car module, an 300101 translational slide rail I, a 300102 rack I, a 3002 translational driving module I, a 300201 translational driving module, an upper compression roller, a 300202 lower carrier roller, a 300203 carrier roller seat, a 300204 belt seat bearing I, a 300205 gear shaft I, a 300206 fixed seat I, a 300207 fixed seat I, a gear I, an 300208 speed reducer I, a 300209 servo motor I, a 3003 feeding rack and a 3004 feeding hopper; 4. weighing device 4001, weighing hopper module 4002, vibration reduction foundation 4003 and weighing base.
Detailed Description
As shown in fig. 1-5, the modular automatic weighing and feeding system comprises a storage device 1, a feeding device 2, a weighing device 4 and a feeding device 3.
The feeding device 3 comprises a feeding rack 3003 fixed on the ground, a translation driving module I3002 fixed on the feeding rack 3003 by a bolt pair, and a feeding car module 3001 supported above the feeding rack 3003 by the translation driving module I3002 and a translation slide rail I300101. The feed carriage module 3001 comprises a frame, a feed hopper 3004 arranged in front of the frame. The weighing device 4 comprises a weighing base 4003 fixed on the ground, a vibration damping base 4002 located above the weighing base 4003 and a weighing hopper module 4001 fixed on the vibration damping base 4002 through a bolt pair, wherein the weighing base 4003 is located in front of the feeding rack 3003, and the weighing hopper module 4001 is arranged above the front portion of the frame of the feeding car module 3001 in a crossing mode so as to provide a translation avoiding space for the frame and enable the feeding hopper 3004 to reach the position below the weighing hopper of the weighing hopper module 4001 under the driving of the frame to achieve material receiving. The feeding device 2 comprises a feeding frame 2003 fixed with a feeding rack 3003 through a bolt pair and arranged above the feeding car module 3001 in a spanning mode, a translation driving module II 2002 fixed on the feeding frame 2003 through the bolt pair, and a belt car module 2001 supported above the feeding frame 2003 through the translation driving module II 2002 and a translation sliding rail II 200101, wherein the feeding frame 2003 provides a translation avoiding space for a frame, so that the feeding hopper 3004 reaches the lower portion of a weighing hopper of the weighing hopper module 4001 under the driving of the frame to achieve material receiving. The belt car module 2001 comprises a belt conveyor body, and the discharging end of the belt conveyor body is located above the weighing hopper of the weighing hopper module 4001. The storage device 1 comprises a storage hopper module 1002 fixed with a feeding frame 2003 through a bolt pair and arranged above a belt car module 2001 in a spanning mode, and a material cup seat 1001 fixed above the storage hopper module 1002 through the bolt pair.
In this embodiment, referring to fig. 6, the translation driving module i 3002 includes a fixing seat i 300206, a left idler seat 300203 and a right idler seat 300203 are disposed on the fixing seat i 300206, the translation slide rail i 300101 is disposed on the left side and the right side of the feeder module 3001, the number of the translation slide rail i 300101 is two, and the two translation slide rail i 300101 and the left idler seat 300203 and the right idler seat 300203 are in one-to-one correspondence, a front idler group and a rear idler group are symmetrically mounted on the left idler seat 300203, the front idler group and the rear idler group are respectively composed of a lower idler 300202 and an upper press roller 300201, and the lower idler 300202 and the upper press roller 300201 in the same group correspond to each other and clamp the translation slide rail i 300101 therebetween. The middle part of fixing base I300206 is equipped with a pair of tape seat bearing I300204 and utilizes tape seat bearing I300204 to support gear shaft I300205, and left and right gear I300207 is fixed at the interval on gear shaft I300205, and the bottom of carriage module 3001 is equipped with left and right rack I300102 with left and right gear I300207 one-to-one. One end of the gear shaft I300205 is connected with the output end of the speed reducer I300208, and the input end of the speed reducer I300208 is connected with the output end of the servo motor I300209 which rotates forward and backward alternately within a set time.
Referring to fig. 7 and 8, the translation driving module ii 2002 includes a fixing base ii 200201, a pair of bearings with a base ii 200202 is respectively disposed at the front end and the rear end of the fixing base ii 200201, a front idler shaft 200204 and a rear idler shaft 200204 are supported by the bearings with a base ii 200202, left and right idler rollers 200203 are fixed on the front idler shaft 200204 and the rear idler shaft 200204 at intervals, two translation sliding rails ii 200101 are disposed at the bottom of the belt conveyor module 2001 in parallel and correspond to the left and right idler rollers 200203 one by one. The middle part of the fixing seat II 200201 is provided with a pair of bearings with seats III 200205, the bearings with seats III 200205 are utilized to support a gear shaft II 200206, the gear shaft II 200206 is fixed with a left gear II 200207 and a right gear II 200207 at intervals, and the bottom of the belt conveyor module 2001 is provided with a left gear II 200102 and a right gear II 200102 which are in one-to-one correspondence with the left gear II 200207 and the right gear II 200207. One end of the gear shaft II 200206 is connected with the output end of the speed reducer II 200208, and the input end of the speed reducer II 200208 is connected with the output end of a servo motor II (omitted in the figure) which rotates forward and backward alternately in a set time.
During assembly, the feeding rack 3003 and the weighing base 4003 are respectively fixed on the hardened cement ground through foundation bolts, and the weighing base 4003 is positioned right in front of the feeding rack 3003.
The working principle is as follows: the method comprises the following steps of hoisting a charging barrel filled with refractory raw materials to the upper side of a storage device 1 by a crane, pouring the refractory raw materials in the charging barrel into the storage device 1, conveying the refractory raw materials into a weighing device 4 through a feeding device, weighing qualified refractory raw materials, putting the weighed refractory raw materials into a feeding device 3, conveying the refractory raw materials into a die cavity of a brick press die by the feeding device 3, and clamping demoulded green bricks by a brick clamping arm after green bricks are pressed and conveying the demoulded green bricks out of the press. In the process, the cup holder 1001 serves to receive and distribute incoming material from the cartridge to the hopper module 1002, and the hopper module 1002 serves to store and concentrate refractory material onto the conveyor belt of the belt car module 2001. The belt car module 2001 is used for conveying the refractory raw materials in the storage hopper module 1002 to the weighing hopper module 4001, and the translation driving module II 2002 is used for driving the belt car module 2001 in operation to do reciprocating linear motion back and forth through the servo motor II so that the refractory raw materials on the conveying belt can uniformly fall into the weighing hopper of the weighing hopper module 4001. The function of the hopper module 4001 is to receive the refractory material transported by the belt car module, weigh the refractory material by the weight of the produced brick, and lower the weighed refractory material into the hopper 3004 of the hopper car module 3001. The vibration damping foundation 4002 may be a concrete foundation that functions to reduce the impact of press vibration on the weighing accuracy of the weighing hopper module 4001. The weighing base 4003 functions to support and level the vibration damping base 4002 and the weighing hopper module 4001. The feeding car module 3001 has one function of receiving the refractory raw materials conveyed by the weighing hopper module 4001 through the feeding hopper 3004 on the feeding car module 3001 and putting the refractory raw materials into the die cavity of the brick press die; and the other one is that a brick clamping arm can be arranged at the front end of the brick pressing machine, and the pressed green bricks are clamped by the brick clamping arm and are sent out of the brick pressing machine. The translation driving module I3002 has the first function that the feeding trolley module 3001 is driven to linearly move back and forth through the servo motor I300209, and is matched with the feeding trolley module 3001 to receive the refractory raw materials conveyed by the weighing hopper module through the feeding hopper on the feeding trolley module and place the lower part of the refractory raw materials into the die cavity of the brick press die; the second function of the translation driving module I3002 is to drive the feeding trolley module 3001 to move back and forth through the servo motor I300209, and the feeding trolley module 3001 is matched with a brick clamping arm at the front part to clamp and send pressed green bricks out of the brick press.
The embodiments of the present invention have been described in detail, but the description is only for the preferred embodiments of the present invention and should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made within the scope of the present invention should be covered by the present patent.
Claims (3)
1. The utility model provides a modular automatic weighing feeding system, includes storage device, loading attachment, weighing device and material feeding unit, its characterized in that: the feeding device comprises a feeding rack fixed on the ground, a translation driving module I fixed on the feeding rack by using a bolt pair, and a feeding car module supported above the feeding rack by using the translation driving module I and a translation sliding rail I, wherein the feeding car module comprises a frame and a feeding hopper arranged at the front part of the frame; the weighing device comprises a weighing base, a vibration damping base and a weighing hopper module, wherein the weighing base is used for being fixed on the ground, the vibration damping base is positioned above the weighing base, and the weighing hopper module is fixed on the vibration damping base through a bolt pair; the feeding device comprises a feeding rack, a translation driving module II and a belt car module, wherein the feeding rack is fixed with the feeding rack through a bolt pair and is arranged above the feeding car module in a spanning mode, the translation driving module II is fixed on the feeding rack through the bolt pair, the belt car module is supported above the feeding rack through the translation driving module II and a translation sliding rail II, the feeding rack provides a translation avoiding space for the frame, so that a feeding hopper reaches the position below a weighing hopper of the weighing hopper module under the driving of the frame to realize material receiving, the belt car module comprises a belt conveyor body, and the discharging end of the belt conveyor body is positioned above the weighing hopper of the weighing hopper module; the storage device comprises a storage hopper module which is fixed with the feeding frame through a bolt pair and is arranged above the belt car module in a striding mode, and a material cup seat which is fixed above the storage hopper module through the bolt pair.
2. The modular automatic weighing and feeding system according to claim 1, characterized in that: the translation driving module I comprises a fixed seat I, a left roller support seat and a right roller support seat are arranged on the fixed seat I, the translation sliding rails I are arranged on the left side and the right side of the feeding car module, the number of the rollers is two, the rollers correspond to the left and the right roller seats one by one, the left and the right roller seats are symmetrically provided with a front roller set and a rear roller set, the front roller set and the rear roller set respectively consist of a lower roller and an upper press roller, the lower carrier roller and the upper compression roller in the same group correspond to each other and clamp the translation sliding rail I between the lower carrier roller and the upper compression roller in the same group, the middle part of the fixed seat I is provided with a pair of bearings with seats I, a gear shaft I is supported by the bearings with the seats I, a left gear I and a right gear I are fixed on the gear shaft I at intervals, a left rack I and a right rack I which correspond to the left gear I and the right gear I one to one are arranged at the bottom of the feeding car module, one end of gear shaft I is connected with the output of speed reducer I, and the input of speed reducer I is connected with the output of servo motor I that just reverses alternate operation in the settlement time.
3. The modular automatic weighing and feeding system according to claim 1, characterized in that: the translation driving module II comprises a fixed seat II, a pair of belt seat bearings II are respectively arranged at the front end and the rear end of the fixed seat II, a front carrier roller shaft and a rear carrier roller shaft are supported by the belt seat bearings II, a left carrier roller and a right carrier roller are fixed on the front carrier roller shaft and the rear carrier roller shaft at intervals, and two translation sliding rails II are arranged at the bottom of the belt conveyor module in parallel and correspond to the left carrier roller and the right carrier roller one by one; the middle part of fixing base II is equipped with a pair of rolling bearing III and utilizes rolling bearing III to support gear shaft II, and left and right gear II are fixed at the interval on gear shaft II, and the bottom of belt feeder module is equipped with left and right rack II with II one-to-one of left and right gear, the one end of gear shaft II is connected with the output of speed reducer II, and the input of speed reducer II is connected with the output of servo motor II that just reverses alternate operation in the settlement time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120446587.4U CN214988801U (en) | 2021-03-02 | 2021-03-02 | Modular automatic weighing and feeding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120446587.4U CN214988801U (en) | 2021-03-02 | 2021-03-02 | Modular automatic weighing and feeding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214988801U true CN214988801U (en) | 2021-12-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120446587.4U Active CN214988801U (en) | 2021-03-02 | 2021-03-02 | Modular automatic weighing and feeding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214988801U (en) |
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2021
- 2021-03-02 CN CN202120446587.4U patent/CN214988801U/en active Active
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