CN214981952U - Curtain wall ceramic brick production system - Google Patents

Abstract

The utility model relates to a curtain ceramic brick production system, it includes breaker, material transportation storage device, humidification prilling granulator, biscuit forming device and small-size tunnel cave in proper order, and they pass through the conveyer belt and connect. The utility model discloses can realize electronic breakage, the granulation is even, and the shaping is efficient, whole steady safe and reliable that operates.

Description

Curtain wall ceramic brick production system

Technical Field

The utility model relates to a ceramic brick production system, concretely relates to curtain ceramic brick production system.

Background

The curtain wall is the outer wall enclosure of the building, does not bear the weight, hangs like a curtain, so is also called as a curtain wall, and is a light wall with decorative effect commonly used by modern large-scale and high-rise buildings.

The existing curtain wall ceramic brick production system has general automation degree, needs manpower to carry out feeding, and causes harm to the health of workers.

Disclosure of Invention

Utility model purpose: the utility model aims at overcoming the not enough among the prior art, provide one kind and realize electronic breakage, the granulation is even, and the shaping is efficient, wholly operates safe and reliable's curtain ceramic brick production system.

The technical scheme is as follows: in order to solve the technical problem, the curtain wall ceramic brick production system of the utility model sequentially comprises a crushing device, a material transferring and storing device, a humidifying and granulating device, a biscuit forming device and a small tunnel kiln which are connected through a conveyer belt; the crushing device comprises a crushing box, a feed hopper is installed at the top end of the crushing box, a case is installed on one side of the crushing box, a filter box is installed at the bottom end of the crushing box, a first discharge port and a second discharge port are arranged on the side portion of the filter box, a support frame is installed at the bottom end of the filter box, first guide plates are installed on two sides of the inner portion of the crushing box, a first rotating shaft and a second rotating shaft are arranged on the inner side of the crushing box, two ends of the first rotating shaft and two ends of the second rotating shaft penetrate through the inner side of the crushing box, bearings are respectively sleeved at two ends of the first rotating shaft and two ends of the second rotating shaft, the first rotating shaft and the second rotating shaft are rotatably connected with the crushing box through the bearings, gears are respectively sleeved at one end of the first rotating shaft and one end of the second rotating shaft, a crushing roller is respectively sleeved at the outer sides of the first rotating shaft and the second rotating shaft, a collecting box is arranged inside the filter box, the device comprises a filter box, a collecting box, a first discharging pipe, a second discharging pipe, a control panel and a control panel, wherein two sides in the filter box are respectively provided with a second guide plate, four corners of the bottom end of the collecting box are respectively provided with a damping spring, the bottom end of the damping spring is fixedly arranged with the bottom end in the filter box, the bottom end of the collecting box is provided with a second motor, an output shaft of the second motor is sleeved with an eccentric shaft, one side of the collecting box is provided with the first discharging pipe, one end of the first discharging pipe is fixedly connected with the first discharging hole, the bottom end of the collecting box is provided with the second discharging pipe, one end of the second discharging pipe is fixedly connected with the second discharging hole, the first discharging pipe and the second discharging pipe are both corrugated pipes, one side of the case is provided with the control panel, and the first motor and the second motor which are arranged in the case are both electrically connected with the control panel through wires; the material transferring and storing device is composed of a plurality of material storage bins; the humidifying and granulating device comprises a shell, an inlet is arranged on one side of the shell, heating devices are fixedly arranged at the upper end and the lower end of the shell, the heating device comprises a fan, a resistance wire and a protective frame, the protective frame is fixedly connected with the inner wall of the shell, a resistance wire is fixedly arranged between the protection frames, a fan is arranged at one side of the resistance wire, a water inlet pipe is fixedly arranged at the center of the top of the shell and penetrates through the extending inner part of the top of the shell, a nozzle is fixedly arranged at the bottom of the water inlet pipe, a transmission shaft is sleeved between the inner walls of the two sides of the shell, a granulation screen is arranged on the transmission shaft, a motor protection frame is fixedly arranged on one side of the surface of the shell, a third motor is fixedly arranged in the motor protection frame, the output end of the third motor is connected with a transmission shaft flange through a flange, and an outlet is formed in one side of the surface of the shell, which is positioned right below the motor protection frame; the biscuit forming device comprises a box body, wherein a mounting frame is fixedly mounted on one side of the upper end face of the box body, a first electromagnetic push rod is fixedly mounted on one side inside the mounting frame, a feeding plate is fixedly mounted on one side of the first electromagnetic push rod, guide plates are fixedly mounted on two sides of the feeding plate and are in sliding connection with the feeding plate, a power box is fixedly mounted on one side of the upper end face of the mounting frame, a mixing box is fixedly mounted on one side of the power box, a feeding hole is formed in the upper end of the mixing box, a pair of bearings are embedded and mounted on two sides of the inside of the mixing box, stirring rollers are mounted between the bearings through fixed shafts, a pressure box is mounted on one side, away from the mounting frame, of the upper end face of the box body, a push rod box is fixedly mounted on the upper end of the pressure box, a second electromagnetic push rod is vertically mounted in the push rod box, and the bottom output end of the second electromagnetic push rod penetrates through the pressure box and extends into the pressure box, and install the pressure disk bottom the output, the pressure disk both sides are all installed and are kept the piece, the mould chamber has been seted up in the bottom that is close to the pressure disk to the box up end, third electromagnetic push rod is installed to the inside bottom one side of box, third electromagnetic push rod top output shaft runs through the mould chamber and extends to the outside to install the fixed plate on the output top, the inside bottom of mixing box runs through the mounting bracket and is provided with the discharge gate, electromagnetic valve is installed to the bottom of discharge gate, the equal vertical slide bar of installing in mould chamber both sides, keep piece and slide bar sliding connection, the slide bar all overlaps and is equipped with the spring in the bottom that is close to the piece of keeping, the opening has been seted up to delivery sheet one side, and inlays to establish in the opening inside and install the filter screen.

Further, the shell is a metal shell, and the surface of the shell is coated with an anti-rust coating.

Furthermore, supporting legs are arranged at the bottom of the shell.

Has the advantages that: compared with the prior art, the utility model, it is showing the advantage and is: the utility model has reasonable integral structure, a gear is sleeved on one end of the first rotating shaft and one end of the second rotating shaft to realize gear transmission, thereby the crushing roller rotates to crush bricks, a first motor is fixedly arranged on one side of the inner part of the case to realize electric crushing, damping springs are arranged on four corners of the bottom end of the collecting box to reduce the vibration of the filter box, a second motor is arranged on the bottom end of the collecting box to realize vibration sieving, a heating device is fixedly arranged on the upper end and the lower end of the shell, the heating device comprises a fan, a resistance wire and a protective frame, the protective frame is fixedly connected with the inner wall of the shell, the resistance wire is fixedly arranged between the protective frames, one side of the resistance wire is provided with the fan, a water inlet pipe is fixedly arranged at the center of the top part of the shell, the water inlet pipe penetrates through the extending part of the top part of the shell, a spray head is fixedly arranged at the bottom part of the water inlet pipe, wherein the resistance wire is matched with the fan to keep the temperature inside of the shell, heating devices are arranged at the upper end and the lower end of the shell to form convection heating, so that argil can be conveniently and rapidly molded and granulated, a mixing box is arranged, a pair of stirring rollers are arranged in the mixing box, the stirring rollers are driven to rotate through the rotation of a control motor to further mix raw materials in the mixing box, a feeding plate is fixedly arranged on one side of a first electromagnetic push rod arranged on one side in a mounting frame, an electromagnetic valve is arranged at a discharge port at the bottom of the mixing box to enable mixed materials in the mixing box to fall onto the feeding plate, the feeding plate is pushed forwards through the first electromagnetic push rod to finish the conveying purpose, manual feeding is avoided, a pressing plate is arranged at the bottom of a second electromagnetic push rod through the arrangement of the second electromagnetic push rod, holding blocks are arranged on two sides of the pressing plate and are connected with sliding rods in a sliding mode, so that the pressing plate is pressed downwards, because of the spring, the pressure plate is more stable when being pressed down, the third electromagnetic push rod is arranged on one side inside the box body and penetrates through the die cavity to be provided with the fixed plate, so that the mixed pottery clay is pressed and formed when entering the die cavity, the fixed plate can be driven to lift through the work of the third electromagnetic push rod, the pressed pottery brick is jacked up and pushed out of the pressure box by the feeding plate, automatic production is realized, the production efficiency is improved, the guide plates are arranged on two sides of the feeding plate and are in sliding connection with the feeding plate, so that the feeding plate is more stable during feeding, the opening is arranged on one side of the feeding plate, the filter screen is embedded inside the opening, so that the mixture on the feeding plate can better fall into the die cavity, and the influence of larger particles in the mixture on the product quality when entering the die cavity is prevented, the system is stable, safe and reliable in operation and meets the actual use requirements.

Drawings

FIG. 1 is an overall flow diagram of the present invention;

fig. 2 is a perspective view of the crushing device of the present invention;

FIG. 3 is a schematic view of the arrangement structure of the crushing roller of the present invention;

FIG. 4 is a side view of the crushing box and the chassis of the present invention;

FIG. 5 is a cross-sectional view of the filter box of the present invention;

FIG. 6 is a schematic view of the internal structure of the humidifying and granulating apparatus of the present invention;

FIG. 7 is a schematic front sectional view of the biscuit forming apparatus of the present invention;

FIG. 8 is a schematic left side cross-sectional view of the greenbody forming apparatus of the present invention;

fig. 9 is a right side schematic sectional view of the biscuit forming apparatus according to the present invention.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and examples.

As shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8 and fig. 9, the curtain wall ceramic tile production system of the present invention comprises a crushing device 1, a material transferring and storing device 2, a humidifying and granulating device 3, a biscuit forming device 4 and a small tunnel kiln 5, which are connected by a conveyer belt; the crushing device 1 comprises a crushing box 6, a feed hopper 7 is installed at the top end of the crushing box 6, a case 8 is installed at one side of the crushing box 6, a filter box 9 is installed at the bottom end of the crushing box 6, a first discharge port 10 and a second discharge port 11 are arranged at the side part of the filter box 9, a support frame 12 is installed at the bottom end of the filter box 9, first guide plates 13 are installed at two sides of the inner part of the crushing box 6 respectively, a first rotating shaft 14 and a second rotating shaft 15 are arranged at the inner side of the crushing box 6, two ends of the first rotating shaft 14 and two ends of the second rotating shaft 15 both penetrate through the inner side of the crushing box 6, bearings are sleeved at two ends of the first rotating shaft 14 and two ends of the second rotating shaft 15 respectively, the first rotating shaft 14 and the second rotating shaft 15 are rotatably connected with the crushing box 6 through the bearings, gears are sleeved at one end of the first rotating shaft 14 and one end of the second rotating shaft 15, and crushing rollers 16 are sleeved at the outer sides of the first rotating shaft 14 and the second rotating shaft 15 respectively, a collecting box 17 is arranged in the filter box 9, a filter screen 18 is arranged on the inner side of the collecting box 17, the two sides of the interior of the filter box 9 are both provided with a second guide plate 19, four corners of the bottom end of the collecting box 17 are both provided with a damping spring 20, the bottom end of the damping spring 20 and the bottom end inside the filter box 9 are fixedly arranged, the bottom end of the collecting box 17 is provided with a second motor 21, an eccentric shaft is sleeved at the output shaft of the second motor 21, a first discharge pipe 22 is installed at one side of the collection box 17, one end of the first discharge pipe 22 is fixedly connected with the first discharge hole 10, the bottom end of the collecting box 17 is provided with a second discharge pipe 23, one end of the second discharge pipe 23 is fixedly connected with the second discharge hole 11, the first discharge pipe 22 and the second discharge pipe 23 are corrugated pipes, a control panel 26 is installed on one side of the case 8, and the first motor 25 and the second motor 21 which are arranged in the case 8 are electrically connected with the control panel 26 through wires; the material transferring and storing device 2 is composed of a plurality of storage bins; the humidifying and granulating device 3 comprises a shell 27, wherein the shell 27 is a metal shell, an antirust coating is coated on the surface of the shell 27, an inlet 28 is formed in one side of the shell 27, heating devices are fixedly mounted at the upper end and the lower end of the shell 27 respectively, each heating device comprises a fan 29, a resistance wire 30 and a protection frame 31, the protection frames 31 are fixedly connected with the inner wall of the shell 27, the resistance wires 30 are fixedly mounted between the protection frames 31, the fan 29 is arranged on one side of the resistance wires 30, a water inlet pipe 32 is fixedly mounted at the center of the top of the shell 27, the water inlet pipe 32 penetrates through the extending part of the top of the shell 27, a spray head 33 is fixedly mounted at the bottom of the water inlet pipe 32, a transmission shaft 34 is sleeved between the inner walls of the two sides of the shell 27, a granulating screen 35 is arranged on the transmission shaft 34, and a motor protection frame 36 is fixedly mounted on one side of the surface of the shell 27, a third motor 37 is fixedly installed in the motor protection frame 36, an output end of the third motor 37 is in flange connection with the transmission shaft 34 through a flange, an outlet 38 is formed in one side of the surface of the shell 27 and is located right below the motor protection frame 36, and a supporting leg 24 is arranged at the bottom of the shell 27; the biscuit forming device 4 comprises a box body 39, a mounting frame 40 is fixedly mounted on one side of the upper end face of the box body 39, a first electromagnetic push rod 41 is fixedly mounted on one side inside the mounting frame 40, a feeding plate 42 is fixedly mounted on one side of the first electromagnetic push rod 41, guide plates 43 are fixedly mounted on two sides of the feeding plate 42, the guide plates 43 are in sliding connection with the feeding plate 42, a power box 44 is fixedly mounted on one side of the upper end face of the mounting frame 40, a mixing box 45 is fixedly mounted on one side of the power box 44, a feeding hole 46 is formed in the upper end of the mixing box 45, a pair of bearings are embedded and mounted on two sides inside the mixing box 45, stirring rollers 47 are mounted between the bearings through fixing shafts, a pressure box 48 is mounted on one side, far away from the mounting frame 40, of the upper end face of the box body 39, a push rod box 49 is fixedly mounted on the upper end of the pressure box 48, and a second electromagnetic push rod 50 is vertically mounted inside the push rod box 49, the output end of the bottom of the second electromagnetic push rod 50 penetrates through the pressure box 48 to extend to the inside, a pressure plate 51 is arranged at the bottom of the output end, the two sides of the pressure plate 51 are both provided with a retaining block 52, the upper end surface of the box body 39 is provided with a die cavity 53 at the bottom close to the pressure plate 51, a third electromagnetic push rod 54 is arranged on one side of the bottom inside the box body 39, an output shaft at the top end of the third electromagnetic push rod 54 penetrates through the die cavity 53 and extends to the outside, a fixing plate 55 is arranged at the top end of the output end, a discharge hole 56 is arranged at the bottom of the interior of the mixing box 45 and penetrates through the mounting frame 40, an electromagnetic valve 57 is arranged at the bottom of the discharge port 56, slide bars 58 are vertically arranged at both sides of the die cavity 53, the holding block 52 is connected with a slide rod 58 in a sliding way, the slide rod 58 is sleeved with a spring 59 at the bottom part close to the holding block 52, an opening is formed in one side of the feeding plate 42, and a filter screen 60 is embedded in the opening. The utility model has reasonable integral structure, a gear is sleeved on one end of the first rotating shaft and one end of the second rotating shaft to realize gear transmission, thereby the crushing roller rotates to crush bricks, a first motor is fixedly arranged on one side of the inner part of the case to realize electric crushing, damping springs are arranged on four corners of the bottom end of the collecting box to reduce the vibration of the filter box, a second motor is arranged on the bottom end of the collecting box to realize vibration sieving, a heating device is fixedly arranged on the upper end and the lower end of the shell, the heating device comprises a fan, a resistance wire and a protective frame, the protective frame is fixedly connected with the inner wall of the shell, the resistance wire is fixedly arranged between the protective frames, one side of the resistance wire is provided with the fan, a water inlet pipe is fixedly arranged at the center of the top part of the shell, the water inlet pipe penetrates through the extending part of the top part of the shell, a spray head is fixedly arranged at the bottom part of the water inlet pipe, wherein the resistance wire is matched with the fan to keep the temperature inside of the shell, heating devices are arranged at the upper end and the lower end of the shell to form convection heating, so that argil can be conveniently and rapidly molded and granulated, a mixing box is arranged, a pair of stirring rollers are arranged in the mixing box, the stirring rollers are driven to rotate through the rotation of a control motor to further mix raw materials in the mixing box, a feeding plate is fixedly arranged on one side of a first electromagnetic push rod arranged on one side in a mounting frame, an electromagnetic valve is arranged at a discharge port at the bottom of the mixing box to enable mixed materials in the mixing box to fall onto the feeding plate, the feeding plate is pushed forwards through the first electromagnetic push rod to finish the conveying purpose, manual feeding is avoided, a pressing plate is arranged at the bottom of a second electromagnetic push rod through the arrangement of the second electromagnetic push rod, holding blocks are arranged on two sides of the pressing plate and are connected with sliding rods in a sliding mode, so that the pressing plate is pressed downwards, because of the spring, the pressure plate is more stable when being pressed down, the third electromagnetic push rod is arranged on one side inside the box body and penetrates through the die cavity to be provided with the fixed plate, so that the mixed pottery clay is pressed and formed when entering the die cavity, the fixed plate can be driven to lift through the work of the third electromagnetic push rod, the pressed pottery brick is jacked up and pushed out of the pressure box by the feeding plate, automatic production is realized, the production efficiency is improved, the guide plates are arranged on two sides of the feeding plate and are in sliding connection with the feeding plate, so that the feeding plate is more stable during feeding, the opening is arranged on one side of the feeding plate, the filter screen is embedded inside the opening, so that the mixture on the feeding plate can better fall into the die cavity, and the influence of larger particles in the mixture on the product quality when entering the die cavity is prevented, the system is stable, safe and reliable in operation and meets the actual use requirements.

The utility model provides a thinking and method, the method and the way of specifically realizing this technical scheme are many, above only the utility model discloses a preferred embodiment should point out, to the ordinary technical personnel in this technical field, not deviating from the utility model discloses under the prerequisite of principle, can also make a plurality of improvements and moist decorations, these improvements should also be regarded as the utility model discloses a protection range, each component that does not make clear and definite in this embodiment all can be realized with prior art.

Claims (3)

1. The utility model provides a curtain wall ceramic brick production system which characterized in that: the device sequentially comprises a crushing device (1), a material transferring and storing device (2), a humidifying and granulating device (3), a biscuit forming device (4) and a small tunnel kiln (5), which are connected through a conveying belt; the crushing device (1) comprises a crushing box (6), a feed hopper (7) is installed at the top end of the crushing box (6), a case (8) is installed on one side of the crushing box (6), a filter box (9) is installed at the bottom end of the crushing box (6), a first discharge port (10) and a second discharge port (11) are arranged on the lateral portion of the filter box (9), a support frame (12) is installed at the bottom end of the filter box (9), first guide plates (13) are installed on two sides of the inner portion of the crushing box (6), a first rotating shaft (14) and a second rotating shaft (15) are arranged on the inner side of the crushing box (6), bearings are respectively sleeved at two ends of the first rotating shaft (14) and two ends of the second rotating shaft (15), the first rotating shaft (14) and the second rotating shaft (15) are rotatably connected with the crushing box (6) through the bearings, one end of the first rotating shaft (14) and one end of the second rotating shaft (15) are respectively sleeved with a gear, the outer sides of the first rotating shaft (14) and the second rotating shaft (15) are respectively sleeved with a crushing roller (16), a collecting box (17) is arranged in the filter box (9), a filter screen (18) is arranged on the inner side of the collecting box (17), second guide plates (19) are arranged on two sides of the inner part of the filter box (9), damping springs (20) are arranged at four corners of the bottom end of the collecting box (17), the bottom ends of the damping springs (20) and the inner bottom end of the filter box (9) are fixedly arranged, a second motor (21) is arranged at the bottom end of the collecting box (17), an eccentric shaft is sleeved at the output shaft of the second motor (21), a first discharging pipe (22) is arranged on one side of the collecting box (17), one end of the first discharging pipe (22) is fixedly connected with the first discharging hole (10), a second discharge pipe (23) is installed at the bottom end of the collecting box (17), one end of the second discharge pipe (23) is fixedly connected with a second discharge hole (11), the first discharge pipe (22) and the second discharge pipe (23) are corrugated pipes, a control panel (26) is installed on one side of the case (8), and a first motor (25) and a second motor (21) which are arranged in the case (8) are electrically connected with the control panel (26) through wires; the material transferring and storing device (2) is composed of a plurality of storage bins; the humidifying and granulating device (3) comprises a shell (27), an inlet (28) is formed in one side of the shell (27), heating devices are fixedly mounted at the upper end and the lower end of the shell (27) respectively, each heating device comprises a fan (29), a resistance wire (30) and a protection frame (31), the protection frames (31) are fixedly connected with the inner wall of the shell (27), the resistance wires (30) are fixedly mounted between the protection frames (31), the fans (29) are arranged on one side of the resistance wires (30), a water inlet pipe (32) is fixedly mounted at the center of the top of the shell (27), the water inlet pipe (32) penetrates through the extending interior of the top of the shell (27), a spray head (33) is fixedly mounted at the bottom of the water inlet pipe (32), a transmission shaft (34) is sleeved between the inner walls of the two sides of the shell (27), and a granulating screen (35) is arranged on the transmission shaft (34), a motor protection frame (36) is fixedly installed on one side of the surface of the shell (27), a third motor (37) is fixedly installed in the motor protection frame (36), the output end of the third motor (37) is connected with a transmission shaft (34) through a flange, and an outlet (38) is formed in one side of the surface of the shell (27) and located right below the motor protection frame (36); the biscuit forming device (4) comprises a box body (39), a mounting frame (40) is fixedly mounted on one side of the upper end face of the box body (39), a first electromagnetic push rod (41) is fixedly mounted on one side inside the mounting frame (40), a feeding plate (42) is fixedly mounted on one side of the upper end face of the first electromagnetic push rod (41), guide plates (43) are fixedly mounted on two sides of the feeding plate (42), the guide plates (43) are slidably connected with the feeding plate (42), a power box (44) is fixedly mounted on one side of the upper end face of the mounting frame (40), a mixing box (45) is fixedly mounted on one side of the power box (44), a feeding hole (46) is formed in the upper end of the mixing box (45), a pair of bearings are embedded in two sides inside the mixing box (45), stirring rollers (47) are mounted between the bearings through fixed shafts, a pressure box (48) is mounted on one side of the upper end face of the box body (39) far away from the mounting frame (40), the upper end of the pressure box (48) is fixedly provided with a push rod box (49), a second electromagnetic push rod (50) is vertically arranged in the push rod box (49), the output end of the bottom of the second electromagnetic push rod (50) penetrates through the pressure box (48) and extends to the inside, a pressure plate (51) is arranged at the bottom of the output end, retaining blocks (52) are arranged on two sides of the pressure plate (51), a mold cavity (53) is formed in the bottom of the upper end face of the box body (39) and close to the pressure plate (51), a third electromagnetic push rod (54) is arranged on one side of the bottom of the inside of the box body (39), an output shaft at the top end of the third electromagnetic push rod (54) penetrates through the mold cavity (53) and extends to the outside, a fixing plate (55) is arranged at the top end of the output end, the bottom of the inside of the mixing box (45) penetrates through the mounting frame (40) and is provided with a discharge hole (56), and an electromagnetic valve (57) is arranged at the bottom of the discharge hole (56), the mould chamber (53) both sides all vertically install slide bar (58), keep block (52) and slide bar (58) sliding connection, slide bar (58) all overlap and be equipped with spring (59) in the bottom that is close to keep block (52), the opening has been seted up to delivery sheet (42) one side, and inlays to establish in opening inside and install filter screen (60).

2. The curtain wall ceramic tile production system of claim 1, wherein: the shell (27) is a metal shell, and the surface of the shell is coated with an antirust coating.

3. The curtain wall ceramic tile production system of claim 1, wherein: supporting legs (24) are arranged at the bottom of the shell (27).

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