CN213514889U - Waste heat utilization type ceramic blank drying kiln - Google Patents

Waste heat utilization type ceramic blank drying kiln Download PDF

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Publication number
CN213514889U
CN213514889U CN202022802316.6U CN202022802316U CN213514889U CN 213514889 U CN213514889 U CN 213514889U CN 202022802316 U CN202022802316 U CN 202022802316U CN 213514889 U CN213514889 U CN 213514889U
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China
Prior art keywords
lateral wall
box
side wall
box body
servo motor
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CN202022802316.6U
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Chinese (zh)
Inventor
安刚
刘福军
刘晋
王志凯
王志杰
王冬美
邓辉辉
董根龙
王维
颜国
陆益权
裴帅甫
刘忠诚
王积斌
徐晓磊
郭金忠
牛国动
刘鹏飞
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Zhengzhou Zhongtai Porcelain Co ltd
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Zhengzhou Zhongtai Porcelain Co ltd
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Priority to CN202022802316.6U priority Critical patent/CN213514889U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The utility model discloses a waste heat utilization type ceramic blank drying kiln, including the second conveyer belt, the upper surface of second conveyer belt is provided with carries thing mechanism, it includes waffle slab and limiting plate to carry thing mechanism, the equidistant welding of lateral wall of waffle slab has a plurality of limiting plate, and the equidistant a plurality of waffle slab that is provided with of lateral wall of a plurality of limiting plate, the bar spout has been seted up along length direction to the lateral wall of a plurality of limiting plate, equidistant sliding connection has a plurality of screw thread post in the a plurality of bar spout, the lateral wall of a plurality of screw thread post and the lateral wall welding of a plurality of waffle slab, the other end of a plurality of screw thread post runs through the bar spout and outwards extends threaded connection and has the piece of screwing. The utility model discloses in, the thing mechanism that carries that will fill with the blank is placed on the second conveyer belt, opens third servo motor, makes the second conveyer belt send into the thing mechanism and send into the box in, makes the device reach automatic feed's purpose.

Description

Waste heat utilization type ceramic blank drying kiln
Technical Field
The utility model relates to an energy recuperation utilizes technical field, especially relates to a waste heat utilization type ceramic blank drying kiln.
Background
The development target of 'thirteen five' in the China building ceramic sanitary ware industry is that the building ceramic yield is kept at 100 hundred million square meters by 2020, the sanitary ceramic square meters reach 2.5 hundred million pieces, 80% of enterprises need to pass through the examination and verification of clean production, the building ceramic industry realizes zero discharge of wastewater, the hardware sanitary ware enterprises above the scale realize clean production, the total discharge amount of main pollutants reaches stable discharge, more than 50% of enterprises realize 'green manufacturing', the enterprises above the scale basically reach the standard requirement of safe production, along with the development of science and technology, the demand of users gradually moves from 'batch' to 'customization', and the flexibility, green, intelligence and other aspects of building sanitary ware production are increased.
The existing ceramic blank drying kiln can not be adjusted according to blanks with different specifications, has a lower application range and is lack of an automatic feeding device.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing an adjustable, automatic feeding and waste heat utilization ceramic blank drying kiln.
In order to achieve the above purpose, the utility model adopts the following technical scheme: a waste heat utilization type ceramic blank drying kiln comprises a box body, wherein the inner side wall of the box body is fully distributed with heat insulation bricks, one end of the side wall of each heat insulation brick is connected with a plurality of heating pipes through bolts, and the upper end of the side wall of the box body is provided with a ventilation mechanism;
the ventilation mechanism comprises a through hole and a first fixing plate, two through holes are formed in the side walls of two ends of the box body, the first fixing plate is welded at one end of the inner side wall of one through hole, a first servo motor is connected to the center of the side wall of the first fixing plate through a bolt, and an output shaft of the first servo motor penetrates through the first fixing plate and is welded with fan blades in an inward extending mode;
the lower end of the side wall of the box body is provided with a feeding mechanism;
the feeding mechanism comprises a bottom plate and second hydraulic telescopic rods, the side walls of the bottom plate are welded with the lower ends of the side walls of the box body, the upper surface of the bottom plate is in equidistant bolted connection with the two second hydraulic telescopic rods, the side walls of the two second hydraulic telescopic rods are welded with a second fixing plate, the side walls of the second fixing plate are in equidistant rotary connection with a plurality of second conveying rollers along the length direction, the side walls of the second fixing plate are in bolted connection with a third servo motor, an output shaft of the third servo motor penetrates through the second fixing plate and extends inwards to be welded with the second conveying rollers, and the side walls of the plurality of second conveying rollers are wound with second conveying belts;
the upper surface of the second conveying belt is provided with a loading mechanism;
carry thing mechanism and include waffle slab and limiting plate, the equidistant welding of the lateral wall of waffle slab has a plurality of limiting plate, and the equidistant of the lateral wall of a plurality of limiting plate is provided with a plurality of waffle slab, the bar spout has been seted up along length direction to the lateral wall of a plurality of limiting plate, equidistant sliding connection has a plurality of screw thread post in a plurality of bar spout, the lateral wall of a plurality of screw thread post and the lateral wall welding of a plurality of waffle slab, the other end of a plurality of screw thread post runs through the bar spout and outwards extends threaded connection and has the piece of screwing in.
Preferably, a closing mechanism is arranged on the side wall of the box body;
the closing mechanism includes flexible door and spout, the spout has been seted up along vertical line direction to the lateral wall one end of box, sliding connection has flexible door in the spout, the upper end of flexible door and the lateral wall upper end welding of box, the lateral wall upper end bolted connection of flexible door has first hydraulic telescoping rod, the one end welding of first hydraulic telescoping rod has the connecting block, the lateral wall of connecting block and the one end welding of flexible door.
Preferably, the number of the closing mechanisms is equal to the number of the closing mechanisms distributed in the length direction of the box body.
Preferably, the number of the second fixing plates is two, the two second fixing plates are symmetrical with each other about the horizontal center line of the bottom plate, the number of the feeding mechanisms is two, and the two feeding mechanisms are symmetrical with each other about the vertical center line of the box body.
Preferably, the lower end in the box body is provided with a conveying mechanism;
the conveying mechanism comprises a second servo motor and a first conveying roller, the second servo motor is connected with the lower end of the side wall of the box through bolts, the first conveying roller is connected with a plurality of conveying rollers in an equidistant rotating mode in the length direction of the box, an output shaft of the second servo motor penetrates through the box and extends inwards to be welded with the center of the side wall of the first conveying roller, and the side wall of the first conveying roller is connected with a first conveying belt in a winding mode.
Preferably, the box body is internally provided with a preheating box, a drying box and a cooling box at equal intervals.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses in, this waste heat utilization type ceramic blank drying kiln, when using, according to the highly unscrewing of treating dry blank and screwing tightly the piece, adjust the interval between a plurality of grid plate, make the blank of the adaptable different specifications of device, make the device reach the purpose of processing the blank of different specifications.
2. The utility model discloses in, this waste heat utilization type ceramic blank drying kiln, when using, the year thing mechanism that will fill with the blank is placed on the second conveyer belt, opens third servo motor, makes the second conveyer belt will carry the thing mechanism and send into in the box, makes the device reach automatic feed's purpose.
3. The utility model discloses in, this waste heat utilization type ceramic blank drying kiln opens first servo motor, makes first servo motor pass through the through-hole with the air outside the box and inhales in the box, makes the circulation of air in the box, makes the moisture rapid evaporation of blank to preheat indoor preheating blank with unnecessary heat absorption, make the device reach the purpose of preheating.
Drawings
Fig. 1 is a sectional view of a waste heat utilization type ceramic blank drying kiln provided by the utility model;
fig. 2 is a front view of a waste heat utilization type ceramic blank drying kiln provided by the utility model;
fig. 3 is a side view of a waste heat utilization type ceramic blank drying kiln provided by the utility model;
fig. 4 is a schematic structural diagram of a loading mechanism of the waste heat utilization type ceramic blank drying kiln provided by the utility model.
Illustration of the drawings:
1. a box body; 2. a heat insulating brick; 3. heating a tube; 4. a closing mechanism; 41. a retractable door; 42. a chute; 43. a first hydraulic telescopic rod; 44. connecting blocks; 5. a ventilation mechanism; 51. a through hole; 52. a first fixing plate; 53. a first servo motor; 54. a fan blade; 6. a conveying mechanism; 61. a second servo motor; 62. a first conveying roller; 63. a first conveyor belt; 7. a feeding mechanism; 71. a base plate; 72. a second hydraulic telescopic rod; 73. a second fixing plate; 74. a third servo motor; 75. a second conveying roller; 76. a second conveyor belt; 8. a carrying mechanism; 81. a grid plate; 82. a limiting plate; 83. a strip-shaped chute; 84. screwing the block; 85. a threaded post; 9. a preheating box; 10. a drying oven; 11. and a cooling tank.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-4, a waste heat utilization type ceramic blank drying kiln comprises a box body 1, wherein the inner side wall of the box body 1 is fully distributed with heat insulation bricks 2, one end of the side wall of each heat insulation brick 2 is connected with a plurality of heating pipes 3 through bolts, and the upper end of the side wall of the box body 1 is provided with a ventilation mechanism 5;
the ventilation mechanism 5 comprises a through hole 51 and a first fixing plate 52, two through holes 51 are formed in the side walls of two ends of the box body 1, the first fixing plate 52 is welded at one end of the inner side wall of one through hole 51, a first servo motor 53 is connected to the center of the side wall of the first fixing plate 52 through a bolt, and a fan blade 54 is welded to the output shaft of the first servo motor 53 in an extending mode and penetrates through the first fixing plate 52;
the lower end of the side wall of the box body 1 is provided with a feeding mechanism 7;
the feeding mechanism 7 comprises a bottom plate 71 and second hydraulic telescopic rods 72, the side wall of the bottom plate 71 is welded with the lower end of the side wall of the box body 1, the upper surface of the bottom plate 71 is in equidistant bolted connection with the two second hydraulic telescopic rods 72, the side walls of the two second hydraulic telescopic rods 72 are welded with a second fixing plate 73, the side wall of the second fixing plate 73 is in equidistant rotary connection with a plurality of second conveying rollers 75 along the length direction, the side wall of the second fixing plate 73 is in bolted connection with a third servo motor 74, an output shaft of the third servo motor 74 penetrates through the second fixing plate 73 and extends inwards to be welded with the second conveying rollers 75, and the side walls of the plurality of second conveying rollers 75 are wound with second conveying belts 76;
the upper surface of the second conveyor belt 76 is provided with a carrying mechanism 8;
carry thing mechanism 8 and include waffle slab 81 and limiting plate 82, the equidistant welding of the lateral wall of waffle slab 81 has a plurality of limiting plate 82, and the equidistant of the lateral wall of a plurality of limiting plate 82 is provided with a plurality of waffle slab 81, bar spout 83 has been seted up along length direction to the lateral wall of a plurality of limiting plate 82, equidistant sliding connection has a plurality of screw thread post 85 in a plurality of bar spout 83, the lateral wall of a plurality of screw thread post 85 and the lateral wall welding of a plurality of waffle slab 81, the other end of a plurality of screw thread post 85 runs through bar spout 83 and outwards extends threaded connection and has the piece 84 of screwing in.
A closing mechanism 4 is arranged on the side wall of the box body 1;
closing mechanism 4 includes flexible door 41 and spout 42, and spout 42 has been seted up along vertical line direction to the lateral wall one end of box 1, and sliding connection has flexible door 41 in the spout 42, and the upper end of flexible door 41 and the lateral wall upper end welding of box 1, the lateral wall upper end bolted connection of flexible door 41 has first hydraulic telescoping rod 43, and the one end welding of first hydraulic telescoping rod 43 has connecting block 44, and the lateral wall of connecting block 44 and the one end welding of flexible door 41.
The closing mechanism 4 is provided with a plurality of, and the length direction of a plurality of closing mechanism 4 about box 1 is equidistant distribution.
The two second fixing plates 73 are provided, and the two second fixing plates 73 are symmetrical to each other about the horizontal center line of the bottom plate 71, and the two feeding mechanisms 7 are provided, and the two feeding mechanisms 7 are symmetrical to each other about the vertical center line of the case body 1.
The lower end in the box body 1 is provided with a conveying mechanism 6;
conveying mechanism 6 includes second servo motor 61 and first conveying roller 62, and second servo motor 61 and the lateral wall lower extreme bolted connection of box 1, first conveying roller 62 are connected with a plurality of about the equidistant rotation of length direction of box 1, and the output shaft of second servo motor 61 runs through box 1 and inwards extends and welds with the lateral wall center department of first conveying roller 62, and the lateral wall of the first conveying roller 62 of a plurality of has around having connect first conveyer belt 63.
The box body 1 is internally provided with a preheating box 9, a drying box 10 and a cooling box 11 at equal intervals.
The working principle is as follows:
when the waste heat utilization type ceramic blank drying kiln is used, a plurality of screwing blocks 84 are unscrewed according to the height of a blank to be dried, the distance between a plurality of grid plates 81 is adjusted by moving the plurality of grid plates 81, the screwing blocks 84 are screwed down, so that the device achieves the purpose of adjusting the blank according to different specifications, a carrying mechanism 8 is placed on a second conveying belt 76, a plurality of second hydraulic telescopic rods 72 are opened, the second conveying belt 76 is pushed to the height equal to that of a first conveying belt 63 by the plurality of second hydraulic telescopic rods 72, a third servo motor 74 is opened, the third servo motor 74 drives a second conveying roller 75 to rotate, the second conveying roller 75 drives the second conveying belt 76 to rotate, the carrying mechanism 8 is pushed into a preheating box 9 by the second conveying belt 76, a first hydraulic telescopic rod 43 is opened, the device achieves the purpose of automatic feeding, the first hydraulic telescopic rod 43 drives a telescopic door 41 to move a closed box body 1, simultaneously, the second servo motor 61 is opened, the second servo motor 61 drives the first conveying roller 62 to rotate, the first conveying roller 62 drives the first conveying belt 63 to rotate, the first conveying belt 63 conveys the object carrying mechanism 8 into the drying box 10, a plurality of telescopic doors 41 are closed simultaneously, the heating pipe 3 is opened, the heating pipe 3 is heated to emit heat to heat and dry the blank, the first servo motor 53 is opened simultaneously, the first servo motor 53 drives the fan blades 54 to rotate, outside air is sucked into the cooling box 11 through the through holes 51, air is guided into the drying box 10 through gaps of the conveying mechanism 6, the air flow rate in the drying box 10 is accelerated, the drying of the blank is accelerated, meanwhile, the first servo motor 53 guides the heat in the drying box 10 into the preheating box 9, the heat preheats the blank in the preheating box 9, the device achieves the purpose of waste heat utilization, and a plurality of telescopic doors 41 are opened after the drying is finished, open second servo motor 61, make the blank after the drying get into in the cooler bin 11 and close flexible door 41, the temperature of the heating pipe 3 in the cooler bin 11 reduces gradually, makes the blank slowly cool off, avoids the too big blank damage that leads to of the difference in temperature, and after the cooling was accomplished, open a plurality of flexible door 41, make second servo motor 61 will carry thing mechanism 8 and push to feed mechanism 7, make feed mechanism 7 will carry thing mechanism 8 and lift off.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims (6)

1. The waste heat utilization type ceramic blank drying kiln comprises a box body (1) and is characterized in that heat insulation bricks (2) are fully distributed on the inner side wall of the box body (1), one end of the side wall of each heat insulation brick (2) is connected with a plurality of heating pipes (3) through bolts, and a ventilation mechanism (5) is arranged at the upper end of the side wall of the box body (1);
the ventilation mechanism (5) comprises a through hole (51) and a first fixing plate (52), two through holes (51) are formed in the side walls of two ends of the box body (1), the first fixing plate (52) is welded at one end of the inner side wall of one through hole (51), a first servo motor (53) is connected to the center of the side wall of the first fixing plate (52) through a bolt, and an output shaft of the first servo motor (53) penetrates through the first fixing plate (52) and is welded with fan blades (54) in an inward extending mode;
a feeding mechanism (7) is arranged at the lower end of the side wall of the box body (1);
the feeding mechanism (7) comprises a bottom plate (71) and second hydraulic telescopic rods (72), the side wall of the bottom plate (71) is welded with the lower end of the side wall of the box body (1), the upper surface of the bottom plate (71) is in equidistant bolted connection with the two second hydraulic telescopic rods (72), the side walls of the two second hydraulic telescopic rods (72) are welded with a second fixing plate (73), the side wall of the second fixing plate (73) is in equidistant rotary connection with a plurality of second conveying rollers (75) along the length direction, the side wall of the second fixing plate (73) is in bolted connection with a third servo motor (74), an output shaft of the third servo motor (74) penetrates through the second fixing plate (73) and extends inwards to be welded with the second conveying rollers (75), and the side walls of the plurality of second conveying rollers (75) are wound with second conveying belts (76);
the upper surface of the second conveying belt (76) is provided with a loading mechanism (8);
carry thing mechanism (8) including waffle slab (81) and limiting plate (82), the equidistant welding of lateral wall of waffle slab (81) has a plurality of limiting plate (82), and the equidistant of lateral wall of a plurality of limiting plate (82) is provided with a plurality of waffle slab (81), bar spout (83) have been seted up along length direction to the lateral wall of a plurality of limiting plate (82), equidistant sliding connection has a plurality of screw thread post (85) in a plurality of bar spout (83), the lateral wall of a plurality of screw thread post (85) and the lateral wall welding of a plurality of waffle slab (81), the other end of a plurality of screw thread post (85) runs through bar spout (83) and outwards extends threaded connection and has screwing block (84).
2. The waste heat utilization type ceramic blank drying kiln according to claim 1, wherein the side wall of the box body (1) is provided with a closing mechanism (4);
closing mechanism (4) are including flexible door (41) and spout (42), spout (42) have been seted up along vertical line direction to the lateral wall one end of box (1), sliding connection has flexible door (41) in spout (42), the upper end of flexible door (41) and the lateral wall upper end welding of box (1), the lateral wall upper end bolted connection of flexible door (41) has first hydraulic telescoping rod (43), the one end welding of first hydraulic telescoping rod (43) has connecting block (44), the lateral wall of connecting block (44) and the one end welding of flexible door (41).
3. The waste heat utilization type ceramic blank drying kiln according to claim 2, wherein the number of the closing mechanisms (4) is provided, and the number of the closing mechanisms (4) is distributed at equal intervals with respect to the length direction of the box body (1).
4. The waste heat utilization type ceramic blank drying kiln according to claim 1, wherein the second fixing plates (73) are provided in two, and the two second fixing plates (73) are symmetrical to each other about a horizontal center line of the bottom plate (71), and the feeding mechanisms (7) are provided in two, and the two feeding mechanisms (7) are symmetrical to each other about a vertical center line of the case (1).
5. The waste heat utilization type ceramic blank drying kiln according to claim 1, wherein the inner lower end of the box body (1) is provided with a conveying mechanism (6);
conveying mechanism (6) include second servo motor (61) and first conveying roller (62), lateral wall lower extreme bolted connection of second servo motor (61) and box (1), equidistant rotation of length direction about box (1) of first conveying roller (62) is connected with a plurality of, the output shaft of second servo motor (61) runs through box (1) and inwards extends and welds with the lateral wall center department of first conveying roller (62), the lateral wall of a plurality of first conveying roller (62) has around having connect first conveyer belt (63).
6. The waste heat utilization type ceramic blank drying kiln as claimed in claim 1, wherein the box body (1) is provided with a preheating box (9), a drying box (10) and a cooling box (11) at equal intervals.
CN202022802316.6U 2020-11-27 2020-11-27 Waste heat utilization type ceramic blank drying kiln Active CN213514889U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022802316.6U CN213514889U (en) 2020-11-27 2020-11-27 Waste heat utilization type ceramic blank drying kiln

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022802316.6U CN213514889U (en) 2020-11-27 2020-11-27 Waste heat utilization type ceramic blank drying kiln

Publications (1)

Publication Number Publication Date
CN213514889U true CN213514889U (en) 2021-06-22

Family

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Application Number Title Priority Date Filing Date
CN202022802316.6U Active CN213514889U (en) 2020-11-27 2020-11-27 Waste heat utilization type ceramic blank drying kiln

Country Status (1)

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