CN214978787U - Brushless motor winding welding equipment - Google Patents
Brushless motor winding welding equipment Download PDFInfo
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- CN214978787U CN214978787U CN202023083369.3U CN202023083369U CN214978787U CN 214978787 U CN214978787 U CN 214978787U CN 202023083369 U CN202023083369 U CN 202023083369U CN 214978787 U CN214978787 U CN 214978787U
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Abstract
The utility model discloses a brushless motor winding welding equipment belongs to motor production technical field. The welding machine comprises a rack assembly, an electric appliance control assembly, a welding head assembly and a product clamp assembly. The welding machine frame component is used for bearing other parts and components of the welding equipment, the electric appliance control component is used for providing power for the equipment and controlling the equipment to act, the welding machine head component is used for a product motor winding, and the product clamp component is used for fixing a product and driving the product to move from a loading position to a welding position. The utility model discloses safe and reliable, convenient to use, steerable welding current, welding time, welding pressure, welding displacement isoparametric can improve production efficiency, product uniformity and product quality by a wide margin.
Description
Technical Field
The utility model relates to a motor technical field, more specifically relates to a brushless motor winding welding equipment.
Background
Brushless motor often adopts sectional type stator core structure, and stator core is a whole after the independent wire winding of polylith iron core promptly, and the rethread concentrator links together the winding enameled wire that each iron core was drawn forth and forms complete three-phase winding, generally adopts welding process to make concentrator terminal and winding enameled wire firm in connection.
In the prior art, a motor winding is welded by adopting a manual soldering or semi-automatic welding mode, volatile substances such as rosin and the like are adhered to the surface of the motor winding in the soldering process, and welding parameters such as welding current, welding time and the like cannot be completely controlled by semi-automatic welding. Therefore, the technical means has low efficiency, and the consistency and the quality of the product cannot be ensured.
Disclosure of Invention
The utility model provides a solve above-mentioned problem, provide a brushless motor winding welding equipment, a brushless motor winding welding equipment safe and reliable, convenient to use, steerable welding current, weld time, welding pressure, welding displacement isoparametric can improve production efficiency, product uniformity and product quality by a wide margin.
According to the utility model discloses brushless motor winding welding equipment, including frame subassembly, electrical control assembly, welding handpiece subassembly and product anchor clamps subassembly, electrical control assembly, welding handpiece subassembly, product anchor clamps subassembly are installed on frame subassembly.
According to the utility model discloses brushless motor winding welding equipment, the frame subassembly includes frame, lower carriage, work platen, bottom plate, shrouding and safety door subassembly, the lower carriage is made by the square steel welding and is used for bearing welding equipment's each part, go up the frame and make by the aluminium alloy, be used for the installation the shrouding, the work platen is installed between frame and the lower carriage, the safety door subassembly includes two safety door cylinders of fixing in last frame and the safety door board that 1 transparent ya keli material was made, the safety door board with the piston rod of safety door cylinder is connected and can be reciprocated.
According to the utility model discloses brushless motor winding welding equipment, welding handpiece subassembly includes servo motor, horizontal clamp welding head, displacement sensor, pressure sensor, support frame. The support frame is made by the aluminium alloy and installs perpendicularly on the work platen, and the horizontal clamp welding head is installed on the support frame, and servo motor installs on the support frame top is connected to the horizontal clamp welding head by shaft coupling and lead screw, can drive the horizontal clamp welding head and reciprocate. The pressure sensor 16 and the displacement sensor 15 are installed on the horizontal welding head 14, the pressure sensor 16 detects welding pressure parameters, and the displacement sensor 15 detects welding displacement parameters.
According to the utility model discloses brushless motor winding welding equipment, product anchor clamps subassembly includes product mounting fixture, feed cylinder, feeding seat, rotating electrical machines, the rotating electrical machines is installed product mounting fixture below can drive product mounting fixture is rotatory along its central axis.
According to the utility model discloses brushless motor winding welding equipment, product anchor clamps subassembly 03 includes product mounting fixture 18, rotating electrical machines 21, feeding cylinder 19 subassembly, rotating electrical machines 21 installs product mounting fixture 18 below can drive the product anchor clamps and rotate along the center pin.
According to the utility model discloses brushless motor winding welding equipment, feeding seat 20 is fixed on work platen 07, and product mounting fixture 18 is fixed on the guide rail on feeding seat 20, and feeding cylinder 19 is installed in product mounting fixture 18 rear, fixes on work platen 07, and product mounting fixture 18 is connected to feeding cylinder 19's piston rod, can drive the removal of product mounting fixture.
According to the utility model discloses brushless motor winding welding equipment, electrical control assembly 04 includes control panel 22, welding machine power 23, both hands start button 24, electrical apparatus case 25. The control screen 22 is mounted on the upper frame 05 and used for setting welding parameters and action parameters of the brushless motor winding welding equipment, the welding machine power supply 23 is fixed on the working table plate 07 and used for providing voltage and current required by welding, the two-hand starting button 24 is fixed on the outer side of the working table plate 07 and used for operating the brushless motor winding welding equipment to start, and the electric appliance box 25 is fixed on the bottom plate 08 and used for containing various electric appliance elements of the brushless motor winding welding equipment.
The utility model discloses the beneficial effect who reaches.
According to the utility model discloses, the operator will need the welded product to put into product mounting fixture 18, presses the automatic decline of both hands start button back emergency exit, full-automatic brushless motor winding welding equipment is according to the parameter automatic weld product of setting for, and the emergency exit is opened after accomplishing, and the operator takes out the product. The whole process does not need manual participation except feeding and discharging, production safety is guaranteed, production efficiency is greatly improved, and labor cost is reduced.
According to the utility model discloses, can set up four welding parameters of welding current, welding time, welding pressure, welding displacement in advance among the welding machine power 23 control panel 22, through welding machine power 23 control panel 22 control welding machine power 23 realizes welding parameter's programmed control, and then improve the uniformity and the qualification rate of product production.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic diagram of the structure of the rack assembly and the appliance control assembly.
FIG. 3 is a schematic structural view of a welder head assembly.
FIG. 4 is a schematic diagram of a product clamp assembly.
Reference numerals: 01 is a frame component; 02 is a welding head assembly; 03 is a product clamp assembly; 04 is an electric appliance control component; 05 is an upper frame; 06 is a lower frame; 07 is a working table board; 08 is a bottom plate; a seal plate is 09; 10 is a safety door assembly; 11 is a safety door cylinder; 12 is a safety door plate; 13 is a servo motor; 14 is a horizontal clamping welding head; 15 is a displacement sensor; 16 is a pressure sensor; 17 is a supporting frame; 18 is a product fixing clamp; 19 is a feeding cylinder; 20 is a feeding seat; 21 is a rotating electrical machine; 22 is a control screen; 23 is a welding machine power supply, and 24 is a double-hand starting button; and 25 is an electric appliance box.
Detailed Description
A brushless motor winding welding device is shown in figure 1 and comprises a rack assembly 01, an electrical appliance control assembly 04, a welding head assembly 02 and a product clamp assembly 03.
As shown in fig. 2, the frame assembly 01 includes an upper frame 05, a lower frame 06, a work table 07, a bottom plate 08, a sealing plate 09, and a safety door assembly 10, wherein the lower frame 06 is welded by square steel to support the welding equipment and the bottom plate 08. The upper frame 05 is made of aluminum profiles in a lap joint mode, sealing plates 09 made of transparent acrylic materials are arranged on the periphery and the top of the upper frame, and the working bedplate 07 is arranged between the upper frame 05 and the lower frame 06.
As shown in fig. 2, the safety door assembly 10 includes two safety door cylinders 11 fixed to the upper frame 05 and 1 safety door plate 12 made of transparent acrylic material, and the safety door plate 12 is connected to a piston rod of the safety door cylinder 11 to be movable up and down.
As shown in FIG. 2, the appliance control assembly 04 includes a control screen 22, a welder power supply 23, a two-hand start button 24, and an appliance box 25. The control screen 22 is mounted on the upper frame 05 and used for setting welding parameters and action parameters of the brushless motor winding welding equipment, the welding machine power supply 23 is fixed on the working table plate 07 and used for providing voltage and current required by welding, the two-hand starting button 24 is fixed on the outer side of the working table plate 07 and used for operating the brushless motor winding welding equipment to start, and the electric appliance box 25 is fixed on the bottom plate 08 and used for containing various electric appliance elements of the brushless motor winding welding equipment.
As shown in fig. 3, the welder head assembly 02 includes a servo motor 13, a horizontal clamping welder head 14, a displacement sensor 15, a pressure sensor 16, and a support bracket 17. The supporting frame 17 is made of aluminum section and is vertically installed on the working table plate 07, the horizontal clamping welding head 14 is installed on the supporting frame 17, the servo motor 13 is installed at the top end of the supporting frame 17 and is connected to the horizontal clamping welding head 14 through a coupler and a screw rod, and the horizontal clamping welding head 14 can be driven to move up and down.
As shown in fig. 3, a pressure sensor 16 and a displacement sensor 15 are installed on the horizontal clamping head 14, the pressure sensor 16 detects a welding pressure parameter, and the displacement sensor 15 detects a welding displacement parameter.
As shown in fig. 4, the product clamp assembly 03 includes a product fixing clamp 18, a feeding cylinder 19, a feeding base 20, and a rotating motor 21. The feeding seat 20 is fixed on the work table plate 07, the product fixing clamp 18 is fixed on a guide rail on the feeding seat 20, the feeding cylinder 19 is installed behind the product fixing clamp 18 and fixed on the work table plate 07, and a piston rod of the feeding cylinder 19 is connected with the product fixing clamp 18 so that the product fixing clamp 18 can move from a feeding position close to the safety door plate 12 to a welding position close to the welding head assembly 02. The rotary motor 21 is coupled to the product fixing jig 18 through a coupling so that the product fixing jig 18 can rotate along its axis.
After an operator puts a product into the product fixing clamp 18, the operator presses the two-hand starting button 24, the safety door plate 12 descends to a working position, the feeding cylinder 19 drives the product fixing clamp 18 to a welding position, and the horizontal clamping welding head 14 is driven by the servo motor 13 to descend to a specified working position to start welding. Every time the winding is welded, the rotating motor 21 drives the product fixing clamp 18 to rotate by an angle to weld the next winding, the product fixing clamp 18 returns to the loading position after all the windings are welded, the safety door plate 12 is opened, and an operator takes away the product, namely, the production process is completed.
According to the utility model discloses, whole production process need not artifical the participation except going up the unloading, has improved production efficiency by a wide margin when having guaranteed production safety, has reduced the cost of labor.
According to the utility model discloses, can set up welding current, welding time, welding pressure, four welding parameters of welding displacement in advance among the welding machine power 23 control panel 22, through control panel 22 control welding machine power 23 realizes welding parameter's programmed control, and then improve the uniformity and the qualification rate of product production and fall.
Claims (5)
1. A brushless motor winding welding equipment which characterized in that: including frame subassembly (01), electrical apparatus control assembly (04), welding handpiece subassembly (02) and product anchor clamps subassembly (03), electrical apparatus control assembly (04), welding handpiece subassembly (02), product anchor clamps subassembly (03) are installed on frame subassembly (01), welding handpiece subassembly (02) are including servo motor (13), horizontal clamp welding head (14), displacement sensor (15), pressure sensor (16), support frame (17), and support frame (17) are made by the aluminium alloy and are installed perpendicularly on work platen (07), and horizontal clamp welding head (14) are installed on support frame (17), and servo motor (13) are installed on support frame (17) top is connected to horizontal clamp welding head (14) by shaft coupling and lead screw, can drive horizontal clamp welding head (14) and reciprocate.
2. The brushless motor winding welding apparatus of claim 1, wherein: frame subassembly (01) include frame (05), lower frame (06), work platen (07), bottom plate (08), shrouding (09) and safety door subassembly (10), work platen (07) are installed go up between frame (05) and lower frame (06), safety door subassembly (10) include two safety door cylinder (11) of fixing on last frame (05) and safety door board (12) that 1 transparent ya keli material was made, safety door board (12) with the piston rod of safety door cylinder (11) is connected and can is reciprocated.
3. The brushless motor winding welding apparatus of claim 1, wherein: the pressure sensor (16) and the displacement sensor (15) are installed on the horizontal clamping welding head (14), the pressure sensor (16) detects welding pressure parameters, and the displacement sensor (15) detects welding displacement parameters.
4. The brushless motor winding welding apparatus of claim 1, wherein: the product clamp assembly (03) comprises a product fixing clamp (18), a feeding cylinder (19), a feeding seat (20) and a rotating motor (21), wherein the rotating motor (21) is installed below the product fixing clamp (18) and can drive the product fixing clamp (18) to rotate along the central axis of the product fixing clamp.
5. The brushless motor winding welding apparatus of claim 4, wherein: the feeding seat (20) is fixed on the working table plate (07), the product fixing clamp (18) is fixed on a guide rail on the feeding seat (20), the feeding cylinder (19) is installed behind the product fixing clamp (18) and fixed on the working table plate (07), and a piston rod of the feeding cylinder (19) is connected with the product fixing clamp (18) and can drive the product fixing clamp to move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023083369.3U CN214978787U (en) | 2020-12-21 | 2020-12-21 | Brushless motor winding welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023083369.3U CN214978787U (en) | 2020-12-21 | 2020-12-21 | Brushless motor winding welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214978787U true CN214978787U (en) | 2021-12-03 |
Family
ID=79084276
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023083369.3U Active CN214978787U (en) | 2020-12-21 | 2020-12-21 | Brushless motor winding welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214978787U (en) |
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2020
- 2020-12-21 CN CN202023083369.3U patent/CN214978787U/en active Active
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