CN214932950U

CN214932950U - Novel fungus frame racking device

Info

Publication number: CN214932950U
Application number: CN202120906647.6U
Authority: CN
Inventors: 史晓晴; 史晓霞; 张航源; 王汉晟; 史彦昌; 王广超; 王�琦; 陈风林; 陈柏雨; 史智远
Original assignee: Neihuang Changxing Biological Machinery Equipment Co ltd
Current assignee: Neihuang Changxing Biological Machinery Equipment Co ltd
Priority date: 2021-04-29
Filing date: 2021-04-29
Publication date: 2021-11-30
Anticipated expiration: 2031-04-29

Abstract

The utility model relates to the technical field of automatic packaging equipment, in particular to a novel fungus frame racking device, which sequentially comprises a first station for fungus frame climbing and transferring, a second station for fungus frame counting, a third station for fungus frame lifting and an electric control system from front to back; the third station comprises a third equipment frame, and a lifting power assembly, a lifting transmission assembly and a lifting frame which are arranged on the third equipment frame, wherein the lifting power assembly controls the lifting frame to ascend or descend through the lifting transmission assembly. The utility model discloses improve the structure of lift power component and lift drive assembly, the fault rate is low, transmission efficiency is high.

Description

Novel fungus frame racking device

Technical Field

The utility model relates to an automatic change equipment for packing technical field, specifically be a novel fungus frame is put on shelf device.

Background

The automatic processing flow of the fungus bag comprises filling, one-time punching compaction, tying a lantern ring, framing and the like, wherein the fungus frames packaged into the fungus bag need to be transferred into a fungus mushroom frame for stacking. The common stacking mode is manual operation, and because the mushroom frames are about seven rows and the overall height is 3-5 m, the mode of manually placing mushroom frames into the mushroom frames has the problems of low efficiency and large workload.

The invention patent with publication number CN110282320A discloses a full-automatic bidirectional bacteria basket racking system, which comprises a guide rail, telescopic conveying lines, a speed-division pull-distance climbing machine and a bacteria basket bidirectional racking machine, wherein the guide rail is arranged on the ground of a culture room and is positioned between two culture racks; the bidirectional bacteria basket racking machine comprises a movable rack arranged on a guide rail, a temporary storage rack with multiple storage layers, a lifting mechanism arranged on the movable rack and used for driving the temporary storage rack to lift, and a feeding blocking mechanism horizontally arranged on the lifting mechanism and positioned between a discharge port of the differential-speed span climbing machine and a feed inlet of the highest storage layer; the bottom of every layer of storage material layer all is provided with the cylinder transfer chain on the frame of keeping in, and the top all is provided with the reciprocal pushing equipment that can push away the fungus basket on the cylinder transfer chain to both sides culture rack. The system can realize automatic racking operation of the fungus frame, but the lifting mode structure of the bidirectional racking machine of the fungus basket is complex, the lifting assembly belongs to a core component of the system, frequent use is easy to break down, and the fungus frame racking efficiency is high.

Therefore, how to overcome the above technical problems and disadvantages is a problem to be solved.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a novel fungus frame is put on shelf device to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the novel fungus frame racking device sequentially comprises a first station for climbing and transferring fungus frames, a second station for counting the fungus frames, a third station for lifting the fungus frames and an electric control system from front to back; the third station comprises a third equipment frame, and a lifting power assembly, a lifting transmission assembly and a lifting frame which are arranged on the third equipment frame, wherein the lifting power assembly controls the lifting frame to ascend or descend through the lifting transmission assembly.

Further, the first station comprises a first equipment rack and a first conveyor arranged on the first equipment rack, and the first equipment rack is fixedly connected with the third equipment rack.

Further, the first conveyor is arranged obliquely, and an included angle between the first conveyor and the horizontal plane is smaller than 30 degrees.

Furthermore, the second station comprises a second equipment frame, a counter and a second conveyor, the counter and the second conveyor are arranged on the second equipment frame, a signal output end of the counter is connected with an electric control system, and the second equipment frame is fixedly connected with a third equipment frame.

Furthermore, the two sides of the second equipment rack are provided with guide guardrails, each guide guardrail comprises a plurality of pillars and guide rods arranged at the upper ends of the pillars, and the front ends of the two guide rods of each guide guardrail form a gradually-expanding type fungus frame feeding port.

Further, the lower extreme of third equipment frame sets up power walking subassembly and first walking wheel, power walking subassembly includes walking drive part and drive shaft, the output shaft of walking drive part sets up the walking drive wheel, set up the walking from the driving wheel with walking drive wheel transmission connection in the drive shaft, the both ends of drive shaft set up the second walking wheel.

Furthermore, the lower part of the third equipment frame is provided with anti-collision rollers close to two sides of the mushroom frame, and mandrels of the anti-collision rollers are vertical to the ground.

Furthermore, the lifting power assembly comprises a lifting power support, a lifting driving part and an adapter plate, the lifting power support comprises two assembling plates, a guide rod and a screw rod which are positioned between the two assembling plates, an output shaft of the lifting driving part is provided with a lifting driving wheel, a lifting driven wheel which is in transmission fit with the lifting driving wheel is arranged on the screw rod, and a guide sleeve which is matched with the guide rod and a screw sleeve which is matched with the screw rod are arranged on the adapter plate; the lifting transmission assembly comprises chain wheels arranged on two sides of the adapter plate and chains matched with the chain wheels, one end of each chain is connected with the third equipment frame, and the other end of each chain is connected with the lifting frame.

Further, the crane is the multilayer that stacks, and multilayer crane passes through first slip subassembly and third equipment frame sliding connection, the bottom of crane sets up a plurality of driving rollers, the top of crane sets up pushes away the frame subassembly.

Further, push away frame subassembly including pushing away the frame support, pushing away frame driver part, pushing away frame transmission lead screw, swing arm, push pedal and bulb connecting rod, push away frame support and crane fixed connection, the output shaft setting that pushes away frame driver part pushes away the frame drive wheel, push away the frame that coaxial fixed and push away frame drive wheel transmission are connected on the frame transmission lead screw from the driving wheel, set up the switching silk braid on pushing away the frame transmission lead screw, set up the pivot between switching silk braid and the swing arm, the both ends of swing arm pass through the axle with push pedal and bulb connecting rod respectively and link to each other, set up rectangular shape hole in the push pedal, the push pedal passes through the second sliding assembly and pushes away frame support sliding connection, the bulb connecting rod passes through linear bearing and telescopically installs on pushing away the frame support.

Furthermore, a fungus frame advancing driving part is arranged on the lifting frame, an output shaft of the fungus frame advancing driving part is provided with a fungus frame advancing driving wheel, and a fungus frame advancing driven wheel in transmission connection with the fungus frame advancing driving wheel is coaxially fixed on the transmission roller.

Compared with the prior art, the beneficial effects of the utility model are that:

(1) the utility model discloses a novel fungus frame puts on shelf device, the direction guardrail front end of second equipment frame forms gradually expanding fungus frame pan feeding mouth, the phenomenon of prevention fungus frame slippage to promote the efficiency of fungus frame in-process of putting on shelf.

(2) The utility model discloses a novel fungus frame puts on shelf device, the lower extreme of third equipment frame set up power walking subassembly and first walking wheel for whole device can be automatic walking in the space between the fungus mushroom frame, and remote control can be adopted to the walking control instruction, has labour saving and time saving, convenient efficient advantage.

(3) The utility model discloses a novel fungus frame puts on shelf device optimizes through the structure to lift power component and lift drive assembly, durable, transmission efficiency height, and the maintenance cost is low.

(4) The utility model discloses a novel fungus frame puts on shelf device through set up fungus frame driving part that advances on the crane, and the fungus frame that is located the driving roller top removes under the power drive environment, and then guarantees the input speed of every layer of crane.

(5) The utility model discloses a novel fungus frame puts on shelf device pushes away the structural design of frame subassembly, pushes away frame driver part and passes through swing arm transmission to push pedal with power, combines telescopic bulb connecting rod, and the swing of prevention swing arm idle stroke is through setting up rectangular shape hole in the push pedal, makes the noise problem that the swing arm produced in the swing start-up process.

Drawings

FIG. 1 is a schematic view of the assembly structure of the present invention;

FIG. 2 is a schematic view of the assembly structure of the lifting frame after the lifting frame of the utility model is lifted;

FIG. 3 is a schematic structural view of a first station of the present invention;

fig. 4 is a schematic structural view of a second station of the present invention;

fig. 5 is a schematic structural view of a third equipment rack of the present invention;

fig. 6 is a schematic structural view of the lifting power assembly and the lifting transmission assembly of the present invention;

fig. 7 is a schematic structural view of the lifting frame of the utility model;

fig. 8 is a schematic structural view of the frame pushing assembly of the present invention;

fig. 9 is a schematic structural view of the swing arm of the present invention.

Description of the main element symbols:

100-a first station, 101-a first equipment rack, 102-a first conveyor, 200-a second station, 201-a second equipment rack, 202-a counter, 203-a guide guardrail, 300-a third station, 301-a third equipment rack, 302-a crash roller, 303-a first traveling wheel, 304-a traveling driving part, 305-a driving shaft, 306-a traveling driving wheel, 307-a traveling driven wheel, 308-a second traveling wheel, 309-a lifting driving part, 310-an adapter plate, 311-an assembly plate, 312-a guide rod, 313-a screw rod, 314-a lifting driving wheel, 315-a lifting driven wheel, 316-a guide sleeve, 317-a wire sleeve, 318-a sprocket, 319-a lifting frame, 320-a first sliding assembly and 321-a bacteria frame traveling driving part, 322-driving rollers, 323-fungus frame advancing driving wheels, 324-fungus frame advancing driven wheels, 325-frame pushing supports, 326-frame pushing driving parts, 327-frame pushing driving screw rods, 328-swing arms, 329-push plates, 330-ball head connecting rods, 331-frame pushing driven wheels, 332-switching screw sleeves, 333-strip-shaped holes, 334-second sliding assemblies, 335-linear bearings and 336-groove-shaped rolling parts.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-9, the present invention provides a technical solution: novel fungus frame device of putting on shelf, from preceding according to the preface including being used for first station 100 that the fungus frame climbing was transported, the second station 200 that is used for the fungus frame count, the third station 300 and the electrical system that is used for the fungus frame to go up and down.

The first station 100 comprises a first equipment rack 101 and a first conveyor 102 arranged on the first equipment rack 101, the first conveyor 102 is a belt conveyor, and the included angle between the first conveyor 102 and the horizontal plane is less than 30 degrees.

The second station 200 comprises a second equipment rack 201, a counter 202 arranged on the second equipment rack 201 and a second conveyor, wherein a signal output end of the counter 202 is connected with an electric control system, and the second conveyor is a belt conveyor. Two sides of the second equipment frame 201 are provided with guide guardrails 203, each guide guardrail 203 comprises a plurality of pillars and guide rods arranged at the upper ends of the pillars, and the front ends of the two guide rods of each guide guardrail form a gradually-expanding type fungus frame feeding port.

The third station 300 comprises a third equipment frame 301, a lifting power assembly, a lifting transmission assembly and a lifting frame 319, the first equipment frame 101 and the second equipment frame 201 are fixedly connected with the third equipment frame 301, the lower portion of the third equipment frame 301 close to two sides of the mushroom frame is provided with anti-collision rollers 302, and mandrels of the anti-collision rollers 302 are perpendicular to the ground. The lower end of the third equipment frame 301 is provided with a power traveling assembly and a first traveling wheel 303, the power traveling assembly comprises a traveling driving part 304 and a driving shaft 305, the traveling driving part 304 adopts a motor, an output shaft of the traveling driving part 304 is provided with a traveling driving wheel 306, the driving shaft 305 is provided with a traveling driven wheel 307 in transmission connection with the traveling driving wheel 306, the traveling driving wheel 306 and the traveling driven wheel 307 adopt gears which are meshed with each other, and two ends of the driving shaft 305 are provided with second traveling wheels 308.

The lift power subassembly passes through the rising or the decline of lift transmission subassembly control crane, specifically is: the lifting power assembly comprises a lifting power support, a lifting driving component 309 and an adapter plate 310, wherein the lifting power support comprises two assembly plates 311, a guide rod 312 and a screw rod 313, the guide rod 312 is positioned between the two assembly plates 311, the lifting driving component 309 adopts a motor, an output shaft of the lifting driving component 309 is provided with a lifting driving wheel 314, an electric control system controls the working states of the first conveyor 102, the second conveyor 203 and the lifting driving component 309 according to a signal of a counter 202, the screw rod 313 is provided with a lifting driven wheel 315 in transmission fit with the lifting driving wheel 314, the lifting driving wheel 314 and the lifting driven wheel 315 adopt gears which are meshed with each other, and the adapter plate 310 is provided with a guide sleeve 316 matched with the guide rod 312 and a thread sleeve 317 matched with the screw rod 313. The lifting transmission assembly comprises a chain wheel 318 arranged at two sides of the adapter plate 310 and a chain (not shown) matched with the chain wheel 318, one end of the chain is connected with the third equipment rack 301, and the other end of the chain is connected with the lifting rack 319.

The lifting frames 319 are four layers which are stacked, the multilayer lifting frames 319 are connected with the third equipment frame 301 in a sliding mode through the first sliding assembly 320, a bacterium frame advancing driving part 321 and a plurality of transmission rollers 322 are arranged in each layer of lifting frame 319, the bacterium frame advancing driving part 321 adopts a motor, an output shaft of the bacterium frame advancing driving part 321 is provided with a bacterium frame advancing driving wheel 323, a bacterium frame advancing driven wheel 324 in transmission connection with the bacterium frame advancing driving wheel 323 is coaxially fixed on the transmission rollers 322, and the bacterium frame advancing driving wheel 323 and the bacterium frame advancing driven wheel 324 adopt gears which are meshed with each other. The top of the lifting frame 319 is provided with a frame pushing assembly, the frame pushing assembly comprises a frame pushing support 325, a frame pushing driving part 326, a frame pushing transmission screw rod 327, a swing arm 328, a push plate 329 and a ball head connecting rod 330, the frame pushing support 325 is fixedly connected with the lifting frame 319 through a stand column, the frame pushing driving part 326 adopts a motor, an output shaft of the frame pushing driving part 326 is provided with a frame pushing driving wheel, a frame pushing driven wheel 331 which is coaxially fixed on the frame pushing transmission screw rod 327 and is in transmission connection with the frame pushing driving wheel is fixed, the frame pushing driving wheel and the frame pushing driven wheel 331 adopt gears which are mutually meshed, the frame pushing transmission screw rod 327 is provided with a switching screw sleeve 332, a rotating shaft is arranged between the switching screw sleeve 332 and the swing arm 328, two ends of the swing arm 328 are respectively connected with the push plate 329 and the ball head connecting rod 330 through shafts, a groove-shaped rolling part 336 is assembled on the shaft between the swing arm 328 and the push plate 329, the groove-shaped rolling part 336 is a groove-shaped pulley or is assembled by three deep groove bearings, the push plate 329 is provided with a long-strip-shaped hole 333, the groove-shaped rolling part 336 is positioned in the long-strip-shaped hole 333, plates on two sides of the long-strip-shaped hole 333 are positioned in grooves of the groove-shaped rolling part 336, the push plate 329 is connected with the push frame support 325 in a sliding mode through the second sliding assembly 334, and the ball head connecting rod 330 is telescopically arranged on the push frame support 325 through a linear bearing 335. It should be pointed out that the frame pushing component of the lifting frame at the top layer is provided with a frame pushing support, and the frame pushing support of the lifting frame below the top layer adopts the lifting frame at the upper layer adjacent to the lifting frame as the frame pushing support. The first slider assembly 320 and the second slider assembly 334 each include a linear slide and a linear slide.

The utility model discloses a theory of operation does:

1. the fungus frames enter a second conveyor of a second station through a first conveyor of the first station;

2. the fungus frames enter the lifting frame of the third station through the second conveyor of the second station, the counter of the second station counts the number of the fungus frames entering the lifting frame and sends the counted number to the electric control system, and when the number of the fungus frames reaches a preset value, the electric control system controls the first conveyor and the second conveyor to stop working and controls the lifting frame to ascend or descend by one layer until the fungus frames in the lifting frame are in place;

3. the frame pushing mechanism pushes the mushroom frames into the mushroom frame in a single-layer or multi-layer mode.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Novel fungus frame is put on shelf device, its characterized in that: the automatic bacteria box counting machine sequentially comprises a first station for climbing and transferring bacteria boxes, a second station for counting the bacteria boxes, a third station for lifting the bacteria boxes and an electric control system from front to back; the third station comprises a third equipment frame, and a lifting power assembly, a lifting transmission assembly and a lifting frame which are arranged on the third equipment frame, wherein the lifting power assembly controls the lifting frame to ascend or descend through the lifting transmission assembly.

2. The novel fungus frame racking device according to claim 1, wherein: the first station comprises a first equipment frame and a first conveyor arranged on the first equipment frame, and the first equipment frame is fixedly connected with a third equipment frame.

3. The novel fungus frame racking device according to claim 1, wherein: the second station comprises a second equipment frame, a counter and a second conveyor, wherein the counter and the second conveyor are arranged on the second equipment frame, the signal output end of the counter is connected with an electric control system, and the second equipment frame is fixedly connected with a third equipment frame.

4. The novel fungus frame racking device according to claim 3, wherein: the both sides of second equipment rack set up the direction guardrail, the direction guardrail includes a plurality of pillars and sets up the guide bar in a plurality of pillars upper end, the front end of two guide bars of direction guardrail forms gradually expanding fungus frame pan feeding mouth.

5. The novel fungus frame racking device according to claim 1, wherein: the lower extreme of third equipment frame sets up power running assembly and first walking wheel, power running assembly includes walking drive part and drive shaft, the output shaft of walking drive part sets up the walking drive wheel, set up the walking of being connected with walking drive wheel transmission in the drive shaft from the driving wheel, the both ends of drive shaft set up the second and walk the wheel.

6. The novel fungus frame racking device according to claim 1, wherein: and the lower part of the third equipment frame is provided with anti-collision rollers close to two sides of the mushroom frame, and the mandrels of the anti-collision rollers are vertical to the ground.

7. The novel fungus frame racking device according to claim 1, wherein: the lifting power assembly comprises a lifting power support, a lifting driving part and an adapter plate, the lifting power support comprises two assembling plates, a guide rod and a screw rod, the guide rod and the screw rod are positioned between the two assembling plates, an output shaft of the lifting driving part is provided with a lifting driving wheel, a lifting driven wheel in transmission fit with the lifting driving wheel is arranged on the screw rod, and a guide sleeve matched with the guide rod and a screw sleeve matched with the screw rod are arranged on the adapter plate; the lifting transmission assembly comprises chain wheels arranged on two sides of the adapter plate and chains matched with the chain wheels, one end of each chain is connected with the third equipment frame, and the other end of each chain is connected with the lifting frame.

8. The novel fungus frame racking device according to claim 1, wherein: the crane is the multilayer that stacks, and multilayer crane passes through first slip subassembly and third equipment frame sliding connection, the bottom of crane sets up a plurality of driving rollers, the top of crane sets up pushes away the frame subassembly.

9. The novel fungus frame racking device according to claim 8, wherein: push away frame subassembly including pushing away the frame support, pushing away frame driver part, pushing away frame drive lead screw, swing arm, push pedal and bulb connecting rod, push away frame support and crane fixed connection, the output shaft setting that pushes away frame driver part pushes away the frame drive wheel, push away on the frame drive lead screw coaxial fixed with push away the frame that frame drive wheel transmission is connected from the driving wheel, it sets up the switching silk braid on the frame drive lead screw to push away, set up the pivot between switching silk braid and the swing arm, the both ends of swing arm pass through the axle with push pedal and bulb connecting rod respectively and link to each other, set up the rectangular shape hole in the push pedal, the push pedal passes through the second sliding assembly and pushes away frame support sliding connection, the bulb connecting rod passes through linear bearing and telescopically installs on pushing away the frame support.

10. The novel fungus frame racking device according to claim 8, wherein: the lifting frame is provided with a fungus frame advancing driving part, an output shaft of the fungus frame advancing driving part is provided with a fungus frame advancing driving wheel, and the transmission roller is coaxially fixed with a fungus frame advancing driven wheel which is in transmission connection with the fungus frame advancing driving wheel.