CN214890405U - Manual and automatic integrated intelligent single-line lubricating system - Google Patents
Manual and automatic integrated intelligent single-line lubricating system Download PDFInfo
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- CN214890405U CN214890405U CN202121306296.1U CN202121306296U CN214890405U CN 214890405 U CN214890405 U CN 214890405U CN 202121306296 U CN202121306296 U CN 202121306296U CN 214890405 U CN214890405 U CN 214890405U
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Abstract
The utility model relates to a manual and automatic integrated intelligent single line lubrication system, belonging to the technical field of mechanical lubrication; the lubricating system comprises a lubricating main pump, a remote control valve box, a first lubricating unit, a second lubricating unit, a third lubricating unit, a fourth lubricating unit and a fifth lubricating unit, wherein the lubricating main pump is connected with the first lubricating unit, the second lubricating unit, the third lubricating unit, the fourth lubricating unit and the fifth lubricating unit through the remote control valve box; the normal production of the machine without stopping the machine can be ensured, the normal oil supply of the equipment is not influenced, the normal operation and the lubricating action of the machine can be ensured, and the production benefit of the equipment is not influenced.
Description
Technical Field
The utility model relates to a manual and automatic integrative intelligent single line lubricating system belongs to mechanical lubrication technical field.
Background
The intelligent single-wire lubricating system is suitable for centralized lubrication of key equipment in the industries of metallurgy, mines, ports, building materials, rubber, injection molding, papermaking, spinning, equipment assembly and the like. The prior art is an intelligent single-line lubrication system (patent number ZL201420177910.2), and this kind of lubrication system passes through control system and solenoid valve, and control lubricating grease is regularly quantitative to be distributed to each lubrication group, but under this kind of situation if the solenoid valve damages can lead to the trouble of lubrication system in the back, is difficult to ensure machinery normal operating and lubricated effect, influences equipment productivity effect.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is: the defects of the prior art are overcome, the manual and automatic integrated intelligent single-line lubricating system is provided, normal operation and lubricating action of machinery can be guaranteed, and production benefits of equipment are not affected.
Manual and automatic integrative intelligent single line lubricating system, including lubricated main pump, remote control valve box, first lubricated unit, the lubricated unit of second, the lubricated unit of third, lubricated unit of fourth and fifth lubricated unit, lubricated main pump passes through the remote control valve box and connects first lubricated unit, the lubricated unit of second, the lubricated unit of third, lubricated unit of fourth and fifth lubricated unit, first lubricated unit, the lubricated unit of second, the lubricated unit of third, lubricated unit of fourth and fifth lubricated unit are parallelly connected, lubricated main pump still is respectively through first manual valve, the manual valve of second, the manual valve of third, the first lubricated unit of fourth and fifth manual valve connection, the lubricated unit of second, the lubricated unit of third, the lubricated unit of fourth and fifth lubricated unit.
A first manual valve, a second manual valve, a third manual valve, a fourth manual valve and a fifth manual valve are respectively connected in parallel between the remote control valve box and the first lubricating unit, the second lubricating unit, the third lubricating unit, the fourth lubricating unit and the fifth lubricating unit, the lubricating main pump supplies oil to the remote control valve box, and then the remote control valve box supplies oil to 5 lubricating units respectively. Firstly, the normal operation of the equipment is that 5 manual valves connected in parallel are in a closed state, lubricating grease passes through a lubricating main pump and is delivered to a remote control valve box, and a control system controls the remote control valve box to be distributed to a lubricating unit to lubricate a required lubricating point. When a certain control valve of the remote control valve box is in fault or the control system cannot control one or more control valves for lubrication, the manual valve connected with the control valve in parallel is manually opened, lubricating grease flows through the manual valve from the lubricating main pump to the lubricating unit, and the lubricating grease in the pipeline of the manual valve controls the lubrication required by machinery through the switch of the manual valve, so that the normal production of the machine can be guaranteed without stopping, and the normal oil supply of the equipment is not influenced.
Here, the manual valves are a first manual valve, a second manual valve, a third manual valve, a fourth manual valve, and a fifth manual valve, and the lubrication units are a first lubrication unit, a second lubrication unit, a third lubrication unit, a fourth lubrication unit, and a fifth lubrication unit.
Preferably, the first manual valve, the second manual valve, the third manual valve, the fourth manual valve and the fifth manual valve are manual ball valves.
Is convenient for manual regulation and control.
Preferably, the lubricating main pump is connected with a remote control valve box through a main pipeline, the remote control valve box is respectively connected with the first lubricating unit, the second lubricating unit, the third lubricating unit, the fourth lubricating unit and the fifth lubricating unit through first branch pipelines, branch pipelines are connected on the main pipeline, the branch pipelines are respectively connected with the first lubricating unit, the second lubricating unit, the third lubricating unit, the fourth lubricating unit and the fifth lubricating unit through second branch pipelines, and the second branch pipelines are respectively provided with a first manual valve, a second manual valve, a third manual valve, a fourth manual valve and a fifth manual valve.
When a certain control valve of the remote control valve box breaks down or the control system cannot control one or more control valves for lubrication, the manual valve on the second branch pipeline corresponding to the first branch pipeline is manually opened, lubricating grease flows through the second branch pipeline from the lubricating main pump to the lubricating unit, and the lubricating grease in the second branch pipeline controls the lubrication required by machinery through the switch of the manual valve, so that the normal production of the machine can be guaranteed without stopping the machine, and the normal oil supply of the equipment is not influenced.
Preferably, the remote control valve box adopts a solenoid valve.
Is convenient to control.
Preferably, the intelligent lubrication system includes, but is not limited to, five lubrication units, and the lubrication units may be adjusted according to actual equipment lubrication requirements.
Compared with the prior art, the utility model discloses following beneficial effect has:
manual and automatic integrative intelligent single line lubricating system when satisfying the lubricated demand of equipment, can avoid equipment trouble to send the machine to shut down, combines with manual valve through intelligent lubricating system control, does not influence the normal fuel feeding of equipment, can ensure mechanical normal operation and lubrication action, does not influence equipment productivity effect.
Drawings
Fig. 1 is the embodiment 1 of the present invention discloses a structural schematic diagram of an intelligent single-line lubrication system integrating manual operation and automatic operation.
In the figure: 1. lubricating a main pump; 2. a remote control valve box; 3. a first lubrication unit; 4. a second lubrication unit; 5. a third lubrication unit; 6. a fourth lubrication unit; 7. a fifth lubrication unit; 8. a first manual valve; 9. a second manual valve; 10. a third manual valve; 11. a fourth manual valve; 12. a fifth manual valve; 13. a main pipeline; 14. a first branch line; 15. a branch pipeline; 16. a second branch line.
Detailed Description
The invention will be further described with reference to the accompanying drawings:
example 1
As shown in FIG. 1, the manual and automatic integrated intelligent single-line lubrication system comprises a main lubrication pump 1, a remote control valve box 2, a first lubrication unit 3, a second lubrication unit 4, a third lubrication unit 5, a fourth lubrication unit 6 and a fifth lubrication unit 7, wherein the main lubrication pump 1 is connected with the first lubrication unit 3, the second lubrication unit 4, the third lubrication unit 5, the fourth lubrication unit 6 and the fifth lubrication unit 7 through the remote control valve box 2, the first lubrication unit 3, the second lubrication unit 4, the third lubrication unit 5, the fourth lubrication unit 6 and the fifth lubrication unit 7 are connected in parallel, the lubricating main pump 1 is also connected to the first lubricating unit 3, the second lubricating unit 4, the third lubricating unit 5, the fourth lubricating unit 6 and the fifth lubricating unit 7 via a first manual valve 8, a second manual valve 9, a third manual valve 10, a fourth manual valve 11 and a fifth manual valve 12, respectively.
A first manual valve 8, a second manual valve 9, a third manual valve 10, a fourth manual valve 11 and a fifth manual valve 12 are respectively connected in parallel between the remote control valve box 2 and the first lubricating unit 3, the second lubricating unit 4, the third lubricating unit 5, the fourth lubricating unit 6 and the fifth lubricating unit 7, the lubricating main pump 1 supplies oil to the remote control valve box 2, and then the remote control valve box 2 supplies oil to 5 lubricating units. Firstly, the equipment normally runs, 5 manual valves connected in parallel are in a closed state, lubricating grease passes through a lubricating main pump 1 to a remote control valve box 2, and a control system controls the remote control valve box 2 to be distributed to a lubricating unit to lubricate a required lubricating point. When a certain control valve of the remote control valve box 2 is in fault or the control system cannot control one or more control valves for lubrication, the manual valve connected with the control valve in parallel is manually opened, lubricating grease flows through the manual valve from the lubricating main pump 1 to the lubricating unit, and the lubricating grease in the pipeline of the manual valve controls the lubrication required by machinery through the switch of the manual valve, so that the normal production of the machine can be guaranteed without stopping the machine, and the normal oil supply of the equipment is not influenced.
Here, the manual valves are the first manual valve 8, the second manual valve 9, the third manual valve 10, the fourth manual valve 11, and the fifth manual valve 12, and the lubrication units are the first lubrication unit 3, the second lubrication unit 4, the third lubrication unit 5, the fourth lubrication unit 6, and the fifth lubrication unit 7.
The first manual valve 8, the second manual valve 9, the third manual valve 10, the fourth manual valve 11 and the fifth manual valve 12 are manual ball valves.
Is convenient for manual regulation and control.
The lubricating main pump 1 is connected with a remote control valve box 2 through a main pipeline 13, the remote control valve box 2 is respectively connected with a first lubricating unit 3, a second lubricating unit 4, a third lubricating unit 5, a fourth lubricating unit 6 and a fifth lubricating unit 7 through a first branch pipeline 14, a branch pipeline 15 is connected on the main pipeline 13, the branch pipeline 15 is respectively connected with the first lubricating unit 3, the second lubricating unit 4, the third lubricating unit 5, the fourth lubricating unit 6 and the fifth lubricating unit 7 through a second branch pipeline 16, and a first manual valve 8, a second manual valve 9, a third manual valve 10, a fourth manual valve 11 and a fifth manual valve 12 are respectively installed on the second branch pipeline 16.
When a certain control valve of the remote control valve box 2 is in fault or a control system cannot control lubrication of one or more control valves, the manual valve on the second branch pipeline 16 corresponding to the first branch pipeline 14 is manually opened, lubricating grease flows through the second branch pipeline 16 from the lubricating main pump 1 to a lubricating unit, and the lubricating grease in the second branch pipeline 16 controls lubrication required by machinery through the switch of the manual valve, so that normal production of the machine can be guaranteed without stopping the machine, and normal oil supply of the equipment is not affected.
Wherein, the remote control valve box 2 adopts an electromagnetic valve.
Is convenient to control.
Manual and automatic integrative intelligent single line lubricating system, the working process as follows:
firstly, when the equipment is in normal operation, 5 manual valves which are connected in parallel, namely a first manual valve 8, a second manual valve 9, a third manual valve 10, a fourth manual valve 11 and a fifth manual valve 12 are in a closed state, lubricating grease passes through a lubricating main pump 1 to a remote control valve box 2, and a control system controls the remote control valve box 2 to be distributed to a lubricating unit to lubricate a required lubricating point. When a certain control valve of the remote control valve box 2 is in fault or the control system cannot control one or more control valves to supply oil to the system, the manual valve on the second branch pipeline 16 corresponding to the first branch pipeline 14 is manually opened, lubricating grease flows through the second branch pipeline 16 from the lubricating main pump 1 to the lubricating unit, and the lubricating grease in the second branch pipeline 16 controls the lubrication required by the machine through the switch of the manual valve, so that the normal production of the machine can be guaranteed without stopping the machine, and the normal oil supply of the equipment is not influenced.
To sum up, manual and automatic integrative intelligent single line lubricating system can ensure the machine and need not shut down normal production, does not influence the normal fuel feeding of equipment, can ensure mechanical normal operation and lubrication action, does not influence equipment productivity effect.
Claims (4)
1. The utility model provides a manual and automatic integrative intelligent single line lubricating system, a serial communication port, including lubricated main pump (1), remote control valve box (2), first lubrication unit (3), second lubrication unit (4), third lubrication unit (5), fourth lubrication unit (6) and fifth lubrication unit (7), lubricated main pump (1) is connected first lubrication unit (3), second lubrication unit (4), third lubrication unit (5), fourth lubrication unit (6) and fifth lubrication unit (7) through remote control valve box (2), first lubrication unit (3), second lubrication unit (4), third lubrication unit (5), fourth lubrication unit (6) and fifth lubrication unit (7) are parallelly connected, lubricated main pump (1) still respectively through first manual valve (8), second manual valve (9), third manual valve (10), The fourth manual valve (11) and the fifth manual valve (12) are connected with the first lubricating unit (3), the second lubricating unit (4), the third lubricating unit (5), the fourth lubricating unit (6) and the fifth lubricating unit (7).
2. The intelligent single-line lubrication system integrating manual operation and automatic operation as claimed in claim 1, wherein the first manual valve (8), the second manual valve (9), the third manual valve (10), the fourth manual valve (11) and the fifth manual valve (12) are manual ball valves.
3. The manual and automatic integrated intelligent single-line lubricating system according to claim 1 or 2, wherein the lubricating main pump (1) is connected with the remote control valve box (2) through a main pipeline (13), the remote control valve box (2) is respectively connected with the first lubricating unit (3), the second lubricating unit (4), the third lubricating unit (5), the fourth lubricating unit (6) and the fifth lubricating unit (7) through a first branch pipeline (14), a branch pipeline (15) is connected with the main pipeline (13), the branch pipeline (15) is respectively connected with the first lubricating unit (3), the second lubricating unit (4), the third lubricating unit (5), the fourth lubricating unit (6) and the fifth lubricating unit (7) through a second branch pipeline (16), and a first manual valve (8), a second manual valve (9) and a fifth lubricating unit (7) are respectively installed on the second branch pipeline (16), A third manual valve (10), a fourth manual valve (11) and a fifth manual valve (12).
4. The integrated manual and automatic intelligent single-line lubrication system according to claim 3, wherein the remote control valve box (2) adopts a solenoid valve.
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CN202121306296.1U CN214890405U (en) | 2021-06-10 | 2021-06-10 | Manual and automatic integrated intelligent single-line lubricating system |
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CN202121306296.1U CN214890405U (en) | 2021-06-10 | 2021-06-10 | Manual and automatic integrated intelligent single-line lubricating system |
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