CN214872629U - Wave edge ridge tile mass production equipment - Google Patents
Wave edge ridge tile mass production equipment Download PDFInfo
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- CN214872629U CN214872629U CN202120869656.2U CN202120869656U CN214872629U CN 214872629 U CN214872629 U CN 214872629U CN 202120869656 U CN202120869656 U CN 202120869656U CN 214872629 U CN214872629 U CN 214872629U
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Abstract
The utility model relates to a ripples limit ridge tile batch production equipment belongs to building material equipment preparation technical field. The device comprises an uncoiling and feeding device and a cutting press, and the wave edge ridge tile mass production equipment further comprises a gradual change rolling shaft system and a PLC control system; the uncoiling and feeding device, the gradual change roller shaft system and the cutting press are sequentially connected and arranged and are all connected with the PLC control system; the gradual change roller shaft system comprises a support frame, a gradual change roller frame and a motor; the uncoiling and feeding device comprises a paper feeding plate, a feeding compression roller and a lace round cutter. The utility model discloses a continuous gradual change roll-in forming process, it is compared in traditional manufacturing process, has solved discontinuity, artificial size error, the product rigidity of production little, the not pleasing to the eye scheduling problem of side cut.
Description
Technical Field
The utility model relates to a ripples limit ridge tile batch production equipment belongs to building material equipment preparation technical field.
Background
Since the corrugated edge ridge tile asphalt tile is put into the market, all the circles are commented on consistently, and the corrugated edge ridge tile asphalt tile is mainly applied to the field of roofs such as level slope modification, villas, mobile houses and garden attics.
CN208601907U discloses a color corrugated asphalt tile forming machine, which comprises a forming part, a shaping part and an electric control cabinet, wherein the forming part and the shaping part are arranged on the same horizontal plane side by side through a forming rack and a shaping rack; the forming part is composed of a conveying mesh belt arranged on a forming frame, the conveying mesh belt is provided with a forming mesh belt, and the bottom of the forming frame is provided with a speed reducing motor; the speed reducing motor is connected with a chain wheel at one end of the conveying net belt through a chain, and one end of the forming net belt is connected with the other end of the conveying net belt through a chain. The shaping part consists of a blowing device, a drying box and a shearing device which are arranged on a shaping frame, and a radiator and a fan which are arranged at the bottom of the shaping frame. A frequency converter is arranged in the electric control cabinet and is respectively connected with the speed reducing motor, the fan and the shearing device. Although this technique can improve shaping speed to a certain extent, its volume production ability is very limited, still can not adapt to the production and the supply and demand speed of enterprise, is not suitable for the production that becomes in batches in a large number, and production efficiency is low, consequently, needs a urgent need to develop one kind can link continuous production, the error size is little, the shaping equipment that the side cut is pleasing to the eye.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned problem of prior art, the utility model provides a ripples limit ridge tile batch production equipment for discontinuity, artificial dimensional error, the product rigidity of solving production are little, cut edge not pleasing to the eye scheduling problem.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the equipment for producing the corrugated edge ridge tiles comprises an uncoiling and feeding device, a cutting press and a gradual change rolling shaft system; the uncoiling and feeding device, the gradual change roller shaft system and the cutting press are sequentially connected; the gradual change roller shaft system comprises a support frame, a gradual change roller frame and a motor, wherein the gradual change roller frame is arranged at the upper part of the support frame and comprises side plates arranged at two sides, a plurality of groups of gradual change rollers are arranged between the side plates at two sides at intervals, and the plurality of groups of gradual change rollers are connected with the motor through a transmission chain; the roller curvature of each group of gradual change rollers gradually changes; the uncoiling and feeding device comprises a paper feeding plate, a feeding compression roller and a lace circular cutter, wherein the feeding compression roller and the lace circular cutter are sequentially arranged at the leftmost end of the gradual change rolling frame; the lace circular cutter is also connected with the adjacent gradual change roller through a transmission chain, so that the lace circular cutter is synchronously driven to rotate through the motor.
Furthermore, each group of the gradual change rollers is divided into an upper layer and a lower layer which correspond to each other, and the middle of the two layers is used for extrusion forming of the corrugated edge ridge tiles; the middle of the lower gradient roll is provided with a gradient rolling shaft, two ends of the gradient rolling shaft are supported on the side plates at two sides, one end of the gradient rolling shaft extends out of the side plates and is provided with a gear, the gradient rolling shaft is connected with a motor shaft extending out of the motor through a transmission chain, the motor is arranged at the middle position of the outer side of the side plates, and the motor shaft is simultaneously sleeved with the transmission chain on the left and right sides and is respectively in transmission connection with the adjacent gradient rolling shafts on the left and right sides; the end parts of other gradual change roller shafts are also simultaneously sleeved with a transmission chain on the left and right, and the power of the motor is sequentially and synchronously transmitted to all gradual change roller shafts in a crossed sleeved mode, so that all gradual change rollers are driven to synchronously rotate.
Furthermore, the top of the gradual change roller on the upper layer and the bottom of the gradual change roller on the lower layer are respectively provided with a spacing adjusting screw, and springs are arranged between the end parts of the gradual change roller on the upper layer and the end part of the gradual change roller on the lower layer and used for adjusting the forming thickness of the corrugated edge ridge tile extrusion.
Furthermore, the diameters of the two ends of the lace circular cutter are larger than the diameter of the middle of the lace circular cutter, and the end part of the lace circular cutter is provided with a continuous cutting edge arranged along the circumference and used for cutting the paper edge patterns.
Further, the end of the tapered roller is also provided with a correction device for correcting the wave edge ridge tile conveying position.
Further, the bottom of the gradual change roller is also provided with a heating device for heating and shaping the wave edge ridge tiles.
Furthermore, the cutting press is arranged on a support frame on the right side of the gradual change rolling frame and comprises a pneumatic mechanism arranged at the top and a forming cutter connected with the lower portion of the pneumatic mechanism, a cutter groove is further formed in the bottom of the forming cutter, and the bottom of the cutting press is fixed with the support frame through a height adjusting screw.
Further, a motor supporting frame is arranged at the bottom of the motor and is vertically fixed with the side plate.
Further, the thickness of the side plates on the two sides of the gradual change roller is increased corresponding to the position, an interval adjusting screw hole is formed in the side plates, and the interval adjusting screw is arranged in the interval adjusting screw hole.
Further, the correcting device is a conical surface correcting device, and the conical surface angle of the conical surface correcting device is 10-70 degrees.
In particular, the cone angle of the cone correcting device is 30-45 degrees.
Compared with the prior art, the utility model discloses can gain following technological effect:
1. by adopting continuous feeding, the paper blank continuously passes through the lace round cutter and the gradual change roller, stable production can be realized, the production efficiency is improved, and the energy consumption is reduced.
2. And a PLC control system is adopted for control, so that the size precision of the ridge tile is controlled to be 1 mm.
3. The continuous gradual-change rolling forming process is adopted, namely the production process comprises the following steps: compared with the traditional manufacturing process, the method has the advantages that the problems of discontinuity in production, artificial dimension error, small product rigidity, unattractive edge cutting and the like are solved.
Drawings
FIG. 1 is a top view of the apparatus for producing corrugated edge tiles according to the present invention;
FIG. 2 is a front view of FIG. 1;
fig. 3 is a right side view of fig. 1.
Detailed Description
The present invention will be further described with reference to fig. 1-3.
As shown in fig. 1-3, the utility model discloses a wavy edge ridge tile mass production equipment, including opening a book material feeding unit 1 and cutting off press 2, wavy edge ridge tile mass production equipment still includes gradual change roll squeezer system 3 and PLC control system. The uncoiling and feeding device 1, the gradual change roller shaft system 3 and the cutting press machine 2 are sequentially connected and arranged and are connected with a PLC control system, and the PLC control system is used for accurately calculating and controlling feeding speed, rolling precision, cutting time and precision.
Gradual change roll shaft system 3 includes support frame 31, gradual change roll-in frame 32 and motor 33, and gradual change roll-in frame 32 sets up on support frame 31 upper portion, and gradual change roll-in frame 32 includes the curb plate 321 that both sides set up, and interval arrangement has multiunit gradual change roller 34 between the curb plate 321 of both sides, and every group gradual change roller 34 divide into two-layer that corresponds about, is used for wave limit ridge tile extrusion in the middle of two-layer. The middle of the gradual change roller 34 of the lower layer is provided with a gradual change roller shaft, the two ends of the gradual change roller shaft are supported on the side plates 321 on the two sides, one end of the gradual change roller shaft extends out of the side plates 321 and is provided with a gear, the motor shaft extending out of the motor 33 is connected with the transmission chain 35, the motor 33 is arranged at the middle position outside the side plates, and the transmission chain 35 is sleeved on the motor shaft simultaneously on the left side and the right side and is respectively in transmission connection with the gradual change roller shaft adjacent to the left side and the right side. The end parts of other gradual change roller shafts are also simultaneously sleeved with a transmission chain on the left and the right, and the power of the motor is sequentially and synchronously transmitted to all gradual change roller shafts in a crossed sleeved mode, so that all gradual change rollers 34 are driven to synchronously rotate. The bottom of the motor 33 is provided with a motor support 331, and the motor support 331 is vertically fixed with the side plate 321. From left to right, the roller curvature of each group of gradual change rollers 34 gradually changes in sequence for rolling the wavy edge ridge tile to the target design section size. In this embodiment, the number of the tapered rollers 34 is 13, the roller curvature of the left 1 st to 4 th groups of tapered rollers 34 is sequentially increased, and the roller curvature of the remaining 5 th to 13 th groups of tapered rollers 34 is kept unchanged. In addition, the top of the gradual change roller 34 on the upper layer and the bottom of the gradual change roller 34 on the lower layer are respectively provided with an adjusting pitch screw 36, the thickness of the side plate 321 on both sides of the gradual change roller 34 is increased correspondingly, an adjusting pitch screw hole 3211 is arranged on the side plate, and the adjusting pitch screw 36 is arranged in the adjusting pitch screw hole 3211. Meanwhile, a spring 37 is arranged between the end parts of the upper and lower gradient rollers 34 and used for adjusting the extrusion forming thickness of the corrugated edge ridge tile. In this embodiment, the end of the gradual change roller 34 is further provided with a correction device 38 for correcting the transmission position of the corrugated edge ridge tile, and the correction device 38 is a conical surface correction device, and the conical surface angle of the conical surface correction device is 30-45 °. In addition, the bottom of the gradual change roller 34 is also provided with a heating device for heating and shaping the corrugated edge ridge tiles.
The uncoiling and feeding device 1 comprises a paper feeding tray 11, a feeding compression roller 12 and a lace circular cutter 13, wherein the diameters of two ends of the lace circular cutter 13 are larger than the diameter of the middle of the lace circular cutter, and the end part of the lace circular cutter is provided with a continuous cutting edge 14 arranged along the circumference and used for cutting paper edge patterns. The feeding press roller 12 and the lace circle cutting knife 13 are sequentially arranged at the leftmost end of the gradual change roller frame 32. The lace circle cutter 13 is also erected on the side plates 321 at two sides through a cutter shaft arranged in the middle of the lace circle cutter, and one end of the lace circle cutter extends out of the side plates and is connected with the adjacent gradual change roller through a transmission chain 35, so that the lace circle cutter 13 is synchronously driven to rotate through a motor 33.
The cutting press machine 2 is arranged on the support frame 31 on the right side of the gradual change roller frame 32 and comprises a pneumatic mechanism 21 arranged on the top and a forming cutter 22 connected with the lower portion of the pneumatic mechanism, a cutter groove 23 is further arranged at the bottom of the forming cutter 22, and the bottom of the cutting press machine 2 is fixed with the support frame 31 through a height adjusting screw 24.
The above-mentioned embodiments are only given for the purpose of more clearly illustrating the technical solutions of the present invention, and are not intended to limit the present invention, and the modifications of the technical solutions of the present invention by those skilled in the art based on the common general knowledge in the field are also within the scope of the present invention.
Claims (10)
1. The utility model provides a wavy edge ridge tile mass production equipment, includes feeding device (1) and cuts off press (2), its characterized in that: the corrugated edge ridge tile mass production equipment further comprises a gradual change rolling shaft system (3); the uncoiling and feeding device (1), the gradual change roller pressing shaft system (3) and the cutting press machine (2) are sequentially connected; the gradual change roller shaft system (3) comprises a support frame (31), a gradual change roller frame (32) and a motor (33), wherein the gradual change roller frame (32) is arranged at the upper part of the support frame (31), the gradual change roller frame (32) comprises side plates (321) arranged at two sides, a plurality of groups of gradual change rollers (34) are arranged between the side plates (321) at two sides at intervals, and the plurality of groups of gradual change rollers (34) are connected with the motor (33) through a transmission chain (35); the roller curvature of each group of gradual change rollers (34) gradually changes; the uncoiling and feeding device (1) comprises a paper feeding tray (11), a feeding compression roller (12) and a lace round cutter (13), wherein the feeding compression roller (12) and the lace round cutter (13) are sequentially arranged at the leftmost end of a gradual change rolling frame (32); the lace circular cutter (13) is also connected with the adjacent gradual change roller through a transmission chain (35), so that the lace circular cutter (13) is synchronously driven to rotate through a motor (33).
2. The apparatus for mass producing corrugated edge tiles according to claim 1, wherein: each group of the gradual change rollers (34) is divided into two layers which correspond to each other up and down, and the middle of the two layers is used for extrusion forming of the corrugated edge ridge tiles; the middle of the lower gradual change roller (34) is provided with a gradual change roller shaft, two ends of the gradual change roller shaft are supported on the side plates (321) at two sides, one end of the gradual change roller shaft extends out of the side plates (321) and is provided with a gear, and is connected with a motor shaft extending out of the motor (33) through a transmission chain (35), the motor (33) is arranged at the middle position of the outer side of the side plates, and the motor shaft is simultaneously sleeved with the transmission chain (35) at the left and right sides and is respectively in transmission connection with the gradual change roller shafts adjacent to the left and right sides; the end parts of other gradual change roller shafts are also simultaneously sleeved with a transmission chain on the left and the right, and the power of the motor is sequentially and synchronously transmitted to all gradual change roller shafts in a crossed sleeved mode, so that all gradual change rollers (34) are driven to synchronously rotate.
3. The apparatus for mass producing corrugated edge tiles according to claim 2, wherein: the upper strata gradual change roller (34) top and lower floor gradual change roller (34) bottom is provided with spacing adjustment screw (36) respectively, upper and lower floor simultaneously still be provided with spring (37) between the tip of gradual change roller (34) for adjust the extruded shaping thickness of ripples limit ridge tile.
4. The apparatus for mass producing corrugated edge tiles according to claim 1, wherein: the diameters of two ends of the lace circular cutter (13) are larger than the diameter of the middle of the lace circular cutter, and the end part of the lace circular cutter is provided with a continuous cutting edge (14) arranged along the circumference and used for cutting the patterns of the paper edges.
5. The apparatus for mass producing corrugated edge tiles according to claim 1, wherein: the end of the gradual change roller (34) is also provided with a correcting device (38) for correcting the wave edge ridge tile conveying position.
6. The apparatus for mass producing corrugated edge tiles according to claim 1, wherein: the bottom of the gradual change roller (34) is also provided with a heating device for heating and shaping the wave edge ridge tiles.
7. The apparatus for mass producing corrugated edge tiles according to claim 1, wherein: the cutting press machine (2) is arranged on a support frame (31) on the right side of the gradual-change rolling frame (32), and comprises a pneumatic mechanism (21) arranged at the top and a forming cutter (22) connected with the lower portion of the pneumatic mechanism, a cutter groove (23) is further formed in the bottom of the forming cutter (22), and the bottom of the cutting press machine (2) is fixed with the support frame (31) through a height adjusting screw (24).
8. The apparatus for mass producing corrugated edge tiles according to claim 1, wherein: the motor support frame (331) is arranged at the bottom of the motor (33), and the motor support frame (331) is vertically fixed with the side plate (321).
9. The apparatus for mass producing corrugated edge tiles according to claim 1, wherein: the thickness of the side plates (321) on two sides of the gradual change roller (34) is increased corresponding to the position, a spacing adjusting screw hole (3211) is formed in the side plates, and a spacing adjusting screw (36) is arranged in the spacing adjusting screw hole (3211).
10. The apparatus for mass producing corrugated edge tiles according to claim 5, wherein: the correcting device (38) is a conical surface correcting device, and the conical surface angle of the conical surface correcting device is 10-70 degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120869656.2U CN214872629U (en) | 2021-04-26 | 2021-04-26 | Wave edge ridge tile mass production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120869656.2U CN214872629U (en) | 2021-04-26 | 2021-04-26 | Wave edge ridge tile mass production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214872629U true CN214872629U (en) | 2021-11-26 |
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ID=78946974
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120869656.2U Active CN214872629U (en) | 2021-04-26 | 2021-04-26 | Wave edge ridge tile mass production equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214872629U (en) |
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2021
- 2021-04-26 CN CN202120869656.2U patent/CN214872629U/en active Active
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