CN101837392B - Full-automatic welding strip cutting bender - Google Patents
Full-automatic welding strip cutting bender Download PDFInfo
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- CN101837392B CN101837392B CN2010101811320A CN201010181132A CN101837392B CN 101837392 B CN101837392 B CN 101837392B CN 2010101811320 A CN2010101811320 A CN 2010101811320A CN 201010181132 A CN201010181132 A CN 201010181132A CN 101837392 B CN101837392 B CN 101837392B
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Abstract
The invention relates to a full-automatic welding strip cutting bender, which is characterized by comprising an emptying mechanism, a levelling mechanism, a bending mechanism, a cutting mechanism and a box body, wherein one end of the oil-water separator of the bending mechanism is connected with a gas resource, and the other end of the oil-water separator is connected with a cylinder by a pipeline; the cylinder is fixed on a cylinder frame; the cylinder shaft of the cylinder is connected with a bending path frame; the cylinder frame is fixed on a fixed mount on the discharge end of the box body; the lower cutter of the cutting mechanism is fixed on the lower end of the fixed mount; the upper cutter is fixed on an upper cutter frame capable of moving up and down; a motor is connected with one of two eccentric sprockets with same eccentricity, and the eccentric sprockets are fixed on an eccentric shaft by a chain; two eccentric sprockets are fixedly connected with two ends on the bottom of the upper cutter frame via a link block; a small eccentric wheel with a photosenser is fixed in the middle of the eccentric shaft between two eccentric sprockets; and a photo-groove is arranged near the position below the small eccentric wheel. The invention improves production efficiency, lowers labour cost and improves product quality.
Description
Technical field
The present invention relates to the cutting and bending mechanism of a kind of photovoltaic solar, relate in particular to a kind of full-automatic welding strip cutting bender with welding.
Background technology
In the prior art to the bending of welding, to cut all be to adopt manually-operated, speed is slow, precision is low, and huge welding quantity is not easy counting, substandard products appear in welding length specification under shearing easily, the extremely beneath huge pressure that brings virtually to the production cost of enterprise of bending uniformity difficulty, operating efficiency.
Therefore, how to provide a kind of full-automatic welding guillotine, thoroughly solve under the efficient that manually-operated brings, the labour cost height, shear precision is low, and counting is not easy, bending uniformity difficulty, real is one of current important problem.
Summary of the invention
Purpose of the present invention provides a kind of full-automatic welding strip cutting bender.
The technical solution used in the present invention is:
Full-automatic welding strip cutting bender comprises discharge mechanism, smoothing mechanism, bending mechanism, cutting mechanism and casing,
Described bending mechanism comprises oil water separator, pipeline, bending road frame, cylinder and the cylinder frame that is fixed in the casing side, described oil water separator one end is connected with source of the gas, the described oil water separator other end is connected with cylinder by pipeline, described cylinder is fixed on the cylinder frame, the cylinder axis of described cylinder is connected with bending road frame, and described cylinder frame is fixed on the fixed mount of casing discharge end;
Described cutting mechanism comprises motor, eccentric chain-wheel, chain, eccentric shaft, lower cutter and upper cutter, described lower cutter is fixed in the lower end of fixed mount, described upper cutter is fixed on the upper cutter frame that can move up and down, described motor by chain be fixed in eccentric shaft on two identical degree of eccentricity eccentric chain-wheels in a connection, described two eccentric chain-wheels are fixedlyed connected with the two ends of upper cutter frame bottom by contiguous block, eccentric shaft center fixed between described two eccentric chain-wheels has the small eccentricity wheel of band optical flame detector, and described small eccentricity wheel is provided with the light sensation groove near the below.
Described discharge mechanism comprises base, stand, bobbin, dispensing shaft, from driving wheel, straining pulley, blowing motor and brake gear, described stand is stood on the base, described stand one side along oblique upper to being extended with tilted supporter, positive and negative two sides of described tilted supporter are fixed with bobbin and coaxial brake gear respectively, below, described stand middle part is fixed with dispensing shaft, the top of described stand opposite side is fixed with from driving wheel, describedly link to each other with the blowing motor that is fixed in the stand back side from driving wheel, described near be connected with movable rod on the stand limit of driving wheel, the described movable rod other end is fixedlyed connected with straining pulley one end.
Described smoothing mechanism is located at casing near discharge mechanism one side, described smoothing mechanism comprises a plurality of welding pilot holes and synchromesh gear group, described welding pilot hole is located at the sidewall of casing near discharge mechanism one side, described synchromesh gear group comprises that two are gone up synchromesh gear and three following synchromesh gears, the described synchromesh gear of going up is fixed on the gravity block of casing side, be provided with elastomer between described gravity block and the casing, described synchromesh gear down evenly is fixed on the casing side, and described welding places between synchromesh gear and the following synchromesh gear.
Also be provided with between described smoothing mechanism and the fixed mount and adjust roller set and smoothing roller set, described adjustment roller set comprises that being fixed on going up on the fixed block adjusts roller and the following adjustment roller that is fixed on wall box, described smoothing roller set comprises the colonel's flat roller that is fixed on the fixed block and is fixed on the following smoothing roller of wall box, the described roller of adjusting down is connected with synchronous motor by synchronization chain with following smoothing roller, the described roller of smoothing down is by the gear and the engagement of colonel's flat roller at wall box place, the described adjustment roller of going up is pressed on down on the adjustment roller, described welding places adjusts roller and following the adjustment between the roller, welding also places colonel's flat roller and smooths between the roller down simultaneously, is provided with elastomer between described fixed block and the casing;
Also be provided with control panel in the described casing, described control panel is connected with motor, synchronous motor, oil water separator and light sensation groove by circuit.
Described brake gear comprises brake tube, brake mount, brake spring and spring fixed block, described be socketed in the coaxial connecting rod of bobbin on the brake tube be fixed on the tilted supporter back side, described brake tube one end is fixed with brake mount, one end of described connecting rod is fixed with the spring fixed block, is fixed with brake spring on the connecting rod between described spring fixed block and the brake mount.
The present invention can be according to the assembly manufacturing technique requirent, welding, the band that confluxes etc. is carried out full-automatic fixed-length cuts, the fixed length bending.This equipment adopts microcomputer program control, possesses functions such as self-feeding, automatically levelling, automatic cut-out, automatic bending; Simultaneously can control feeding speed, speed of cut, cutoff length; The bending angle can free adjustment, and can cut five root bead bands simultaneously at most.The present invention has filled up the blank that domestic photovoltaic industry cuts the field automatically, and huge contribution is made in the raising of production efficiency and the reduction of labour cost.The assembly production process is played certain impetus by labor-intensive to the technology-intensive type transformation.
The present invention has following performance characteristics:
1, fully instead of manual cut, bending, successfully enhance productivity and reduce labour cost.
2, adopt microcomputerized control, the accuracy height, the rate that reduces the wastage, environmental protection is saved again.
3, can cut 5 weldings simultaneously at most, reduce labour intensity.
4, discharge mechanism has the brake gear of special novelty, and blowing speed is controlled.
5, the original novelty of exterior design, the conserve space cost.
6, friendly interface, simple to operate, easily-learned easily mastered.
7, the machine casing material is good, and is sturdy and durable.
8, complete in specifications, can make to measure for it according to client's demand.
Description of drawings
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail:
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is that A among Fig. 1 is to view.
Fig. 4 is that B among Fig. 1 is to view.
Fig. 5 is the exploded view of bending mechanism of the present invention and cutting mechanism.
Fig. 6 is the rightabout exploded view of Fig. 5.
Fig. 7 is the structural representation of discharge mechanism of the present invention.
Wherein: 1, casing, 2, oil water separator, 3, pipeline, 4, bending road frame, 5, cylinder, 6, cylinder frame, 7, fixed mount, 8, motor, 9, eccentric chain-wheel, 10, chain, 11, eccentric shaft, 12, lower cutter, 13, upper cutter, 14, the upper cutter frame, 15, contiguous block, 16, optical flame detector, 17, the small eccentricity wheel, 18, the light sensation groove, 19, base, 20, stand, 21, bobbin, 22, dispensing shaft, 23, from driving wheel, 24, straining pulley, 25, the blowing motor, 26, tilted supporter, 27, movable rod, 28, the welding pilot hole, 29, last synchromesh gear, 30, following synchromesh gear, 31, gravity block, 32, elastomer, 33, fixed block, 34, last adjustment roller, 35, under adjust roller, 36, colonel's flat roller, 37, under smooth roller, 38, synchronization chain, 39, synchronous motor, 40, gear, 41, control panel, 42, the brake tube, 43, brake mount, 44, brake spring, 45, the spring fixed block, 46, connecting rod, 47, cylinder axis, 48, welding, 49, the welding dish.
The specific embodiment
Shown in Fig. 1 to 7, full-automatic welding strip cutting bender of the present invention comprises discharge mechanism, smoothing mechanism, bending mechanism, cutting mechanism and casing 1,
Bending mechanism comprises oil water separator 2, pipeline 3, bending road frame 4, cylinder 5 and the cylinder frame 6 that is fixed in casing 1 side, oil water separator 2 one ends are connected with source of the gas, oil water separator 2 other ends are connected with cylinder 5 by pipeline 3, cylinder 5 is fixed on the cylinder frame 6, the cylinder axis 47 of cylinder 5 is connected with bending road frame 4, and cylinder frame 6 is fixed on the fixed mount 7 of casing 1 discharge end.
Cutting mechanism comprises motor 8, eccentric chain-wheel 9, chain 10, eccentric shaft 11, lower cutter 12 and upper cutter 13, lower cutter 12 is fixed in the lower end of fixed mount 7, upper cutter 13 is fixed on the upper cutter frame 14 that can move up and down, motor 8 by chain 10 be fixed in eccentric shaft 11 on two identical degree of eccentricity eccentric chain-wheels 9 in a connection, two eccentric chain-wheels 9 are fixedlyed connected with the two ends of upper cutter frame 14 bottoms by contiguous block 15, eccentric shaft 11 center fixed between two eccentric chain-wheels 9 have the small eccentricity wheel 17 of band optical flame detector 16, and small eccentricity is provided with light sensation groove 18 near taking turns 17 belows.
Discharge mechanism comprises base 19, stand 20, bobbin 21, dispensing shaft 22, from driving wheel 23, straining pulley 24, blowing motor 25 and brake gear, stand 20 is stood on the base 19, stand 20 1 sides along oblique upper to being extended with tilted supporter 26, tilted supporter 26 positive and negative two sides are fixed with bobbin 21 and coaxial brake gear respectively, brake gear comprises brake tube 42, brake mount 43, brake spring 44 and spring fixed block 45, be socketed in the coaxial connecting rod 46 of bobbin 21 on brake tube 42 be fixed on tilted supporter 26 back sides, brake tube 42 1 ends are fixed with brake mount 43, one end of connecting rod 46 is fixed with spring fixed block 45, is fixed with brake spring 44 on the connecting rod 46 between spring fixed block 45 and the brake mount 43; Below, stand 20 middle parts is fixed with dispensing shaft 22, the top of stand 20 opposite sides is fixed with from driving wheel 23, link to each other with the blowing motor 25 that is fixed in stand 20 back sides from driving wheel 23, near be connected with movable rod 27 on stand 20 limits of driving wheel 23, movable rod 27 other ends are fixedlyed connected with straining pulley 24 1 ends.
Smoothing mechanism is located at casing near discharge mechanism one side, described smoothing mechanism comprises 5 welding pilot holes 28 and synchromesh gear group, welding pilot hole 28 is located at the sidewall of casing 1 near discharge mechanism one side, the synchromesh gear group comprises that two are gone up synchromesh gear 29 and three following synchromesh gears 30, last synchromesh gear 29 is fixed on the gravity block 31 of casing 1 side, be provided with elastomer 32 between gravity block 31 and the casing 1, following synchromesh gear 30 evenly is fixed on casing 1 side, and welding 48 places between synchromesh gear 29 and the following synchromesh gear 30.
Also be provided with between smoothing mechanism and the fixed mount 7 and adjust roller set and smoothing roller set, adjust roller set and comprise that being fixed on going up on the fixed block 33 adjusts roller 34 and the following adjustment roller 35 that is fixed on casing 1 sidewall, the smoothing roller set comprises colonel's flat roller 36 that is fixed on the fixed block 33 and the following smoothing roller 37 that is fixed on casing 1 sidewall, under adjust roller 34 and down smoothing roller 37 be connected with synchronous motor 39 by synchronization chain 38, smooth the gear 40 and colonel flat roller 36 engagements of roller 37 down by casing 1 side-walls, last adjustment roller 34 is pressed on down to be adjusted on the roller 35, welding 48 places adjusts roller 34 and following the adjustment between the roller 35, welding 48 also places colonel's flat roller 36 and smooths between the roller 37 down simultaneously, is provided with elastomer 32 between fixed block 33 and the casing 1.
Also be provided with control panel 41 in the casing 1, control panel 41 is connected with motor 8, synchronous motor 39, oil water separator 2 and light sensation groove 18 by circuit.
The present invention is running like this:
49 sockets of welding dish are fixed on the bobbin 21, with welding 48 under walk around dispensing shaft 22, then from walking around from driving wheel 23, again under walk around straining pulley 24; And then welding 48 passed the welding pilot hole 28 of casing 1 sidewall, and welding 48 is placed between synchromesh gear 29 and the following synchromesh gear 30, place again and adjust roller 34 and adjust between the roller 35 down and colonel's flat roller 36 and smooth between the roller 37 down; Welding 48 is drawn to frame 4 belows, bending road at last, and pass the space, middle part of the upper cutter 13 and the lower cutter 12 of cutting mechanism.
Open control panel 41 power switches and blowing motor 25 switches this moment, full-automatic welding strip cutting bender is started working, the bobbin 21 of discharge mechanism is by brake gear control welding dish 49 velocities of rotation, by moving forward of blowing motor 25 controls from driving wheel 23 drive weldings 48, the 24 pairs of weldings 48 of straining pulley that are connected with stand 20 by movable rod 27 play tension, after welding 48 passes welding pilot hole 28, because welding 48 places two to go up between synchromesh gears 29 and the three following synchromesh gears 30, welding 48 is corrected and flattens, welding 48 is adjusted roller set and further correction and the flattening of smoothing roller set subsequently, and be sent to the bending mechanism place, the cylinder 5 that is fixed on the cylinder frame 6 of controlled making sheet 41 controls this moment promotes cylinder axis 47 drive bending road frame 4 down motions, thereby welding 48 is carried out bending; Last motor 8 drives eccentric chain-wheel 9 by chain 10 and rotates, because eccentric chain-wheel 9 is fixedlyed connected with the two ends of upper cutter frame 14 bottoms by contiguous block 15, and be fixed with upper cutter 13 on the upper cutter frame 14, thereby eccentric chain-wheel 9 drive upper cutters 13 move up and down, lower cutter 12 interlocks with the lower end that is fixed on fixed mount 7, generation is to the shear effect of welding 48, thereby welding 48 is sheared, and the welding after the shearing is collected and enters next process.
In shear history, the small eccentricity wheel 17 that band optical flame detector 16 is arranged owing to eccentric shaft 11 center fixed between two eccentric chain-wheels 9, small eccentricity is provided with light sensation groove 18 near taking turns 17 belows, and the light sensation groove is connected with control panel 41, the cutoff length of welding 48 can accurately be controlled, and can cut number to welding 48 and count.
Brake gear among the present invention comprises brake tube 42, brake mount 43, brake spring 44 and spring fixed block 45, be socketed in the coaxial connecting rod 46 of bobbin 21 on brake tube 42 be fixed on tilted supporter 26 back sides, brake tube 42 1 ends are fixed with brake mount 43, one end of connecting rod 46 is fixed with spring fixed block 45, be fixed with brake spring 44 on the connecting rod 46 between spring fixed block 45 and the brake mount 43, this structure produces friction by brake tube and brake mount to connecting rod 46, and the braking strength of 44 pairs of brake mounts 43 of brake spring is controlled, thereby can prevent effectively that welding dish 49 from arbitrarily rotating at bobbin 21, makes welding dish 49 rotate under controllable speed.
The present invention can be according to the assembly manufacturing technique requirent, welding, the band that confluxes etc. is carried out full-automatic fixed-length cuts, the fixed length bending.This equipment adopts microcomputer program control, possesses functions such as self-feeding, automatically levelling, automatic cut-out, automatic bending; Simultaneously can control feeding speed, speed of cut, cutoff length; The bending angle can free adjustment, and can cut five root bead bands simultaneously at most.The present invention has filled up the blank that domestic photovoltaic industry cuts the field automatically, and huge contribution is made in the raising of production efficiency and the reduction of labour cost.The assembly production process is played certain impetus by labor-intensive to the technology-intensive type transformation.
Claims (2)
1. full-automatic welding strip cutting bender is characterized in that: comprise discharge mechanism, smoothing mechanism, bending mechanism, cutting mechanism and casing,
Described bending mechanism comprises oil water separator, pipeline, bending road frame, cylinder and the cylinder frame that is fixed in the casing side, described oil water separator one end is connected with source of the gas, the described oil water separator other end is connected with cylinder by pipeline, described cylinder is fixed on the cylinder frame, the cylinder axis of described cylinder is connected with bending road frame, and described cylinder frame is fixed on the fixed mount of casing discharge end;
Described cutting mechanism comprises motor, eccentric chain-wheel, chain, eccentric shaft, lower cutter and upper cutter, described lower cutter is fixed in the lower end of fixed mount, described upper cutter is fixed on the upper cutter frame that can move up and down, described motor by chain be fixed in eccentric shaft on two identical degree of eccentricity eccentric chain-wheels in a connection, described two eccentric chain-wheels are fixedlyed connected with the two ends of upper cutter frame bottom by contiguous block, eccentric shaft center fixed between described two eccentric chain-wheels has the small eccentricity wheel of band optical flame detector, and described small eccentricity wheel is provided with the light sensation groove near the below;
Described discharge mechanism comprises base, stand, bobbin, dispensing shaft, from driving wheel, straining pulley, blowing motor and brake gear, described stand is stood on the base, described stand one side along oblique upper to being extended with tilted supporter, positive and negative two sides of described tilted supporter are fixed with bobbin and coaxial brake gear respectively, below, described stand middle part is fixed with dispensing shaft, the top of described stand opposite side is fixed with from driving wheel, describedly link to each other with the blowing motor that is fixed in the stand back side from driving wheel, described near be connected with movable rod on the stand limit of driving wheel, the described movable rod other end is fixedlyed connected with straining pulley one end;
Described smoothing mechanism is located at casing near discharge mechanism one side, described smoothing mechanism comprises a plurality of welding pilot holes and synchromesh gear group, described welding pilot hole is located at the sidewall of casing near discharge mechanism one side, described synchromesh gear group comprises that two are gone up synchromesh gear and three following synchromesh gears, the described synchromesh gear of going up is fixed on the gravity block of casing side, be provided with elastomer between described gravity block and the casing, described synchromesh gear down evenly is fixed on the casing side, and described welding places between synchromesh gear and the following synchromesh gear;
Also be provided with between described smoothing mechanism and the fixed mount and adjust roller set and smoothing roller set, described adjustment roller set comprises that being fixed on going up on the fixed block adjusts roller and the following adjustment roller that is fixed on wall box, described smoothing roller set comprises the colonel's flat roller that is fixed on the fixed block and is fixed on the following smoothing roller of wall box, the described roller of adjusting down is connected with synchronous motor by synchronization chain with following smoothing roller, the described roller of smoothing down is by the gear and the engagement of colonel's flat roller at wall box place, the described adjustment roller of going up is pressed on down on the adjustment roller, described welding places adjusts roller and following the adjustment between the roller, welding also places colonel's flat roller and smooths between the roller down simultaneously, is provided with elastomer between described fixed block and the casing;
Also be provided with control panel in the described casing, described control panel is connected with motor, synchronous motor, oil water separator and light sensation groove by circuit.
2. full-automatic welding strip cutting bender according to claim 1, it is characterized in that described brake gear comprises brake tube, brake mount, brake spring and spring fixed block, described be socketed in the coaxial connecting rod of bobbin on the brake tube be fixed on the tilted supporter back side, described brake tube one end is fixed with brake mount, one end of described connecting rod is fixed with the spring fixed block, is fixed with brake spring on the connecting rod between described spring fixed block and the brake mount.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101811320A CN101837392B (en) | 2010-05-24 | 2010-05-24 | Full-automatic welding strip cutting bender |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101811320A CN101837392B (en) | 2010-05-24 | 2010-05-24 | Full-automatic welding strip cutting bender |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101837392A CN101837392A (en) | 2010-09-22 |
| CN101837392B true CN101837392B (en) | 2011-11-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010101811320A Expired - Fee Related CN101837392B (en) | 2010-05-24 | 2010-05-24 | Full-automatic welding strip cutting bender |
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| CN102263163B (en) * | 2011-06-28 | 2013-03-06 | 无锡先导自动化设备股份有限公司 | Tabbing ribbon conveying and cutting device |
| CN102500964B (en) * | 2011-10-13 | 2014-09-10 | 苏州日和科技有限公司 | Solder strip cutting and feeding device for welding machine of solar cell |
| CN102530633A (en) * | 2011-12-27 | 2012-07-04 | 张冬华 | Cutting and bending machine for master tape of photovoltaic component |
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| CN106140895B (en) * | 2015-04-27 | 2019-11-01 | 江苏悦阳光伏科技有限公司 | A kind of full-automatic photovoltaic welding belt bending forming machine |
| CN104966764B (en) * | 2015-07-21 | 2017-11-07 | 宁波华顺太阳能科技有限公司 | Photovoltaic module convergent belt automatic bending device and its method |
| CN105945337A (en) * | 2016-07-01 | 2016-09-21 | 无锡先导智能装备股份有限公司 | Cutting device for solder strip |
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| CN106077785A (en) * | 2016-08-24 | 2016-11-09 | 河北羿珩科技股份有限公司 | Solar energy convergent belt cutting system |
| CN106925667B (en) * | 2017-05-12 | 2018-09-21 | 佛山市合宏泰业科技有限公司 | A kind of cutting machine with automatic statistical device |
| CN107671544A (en) * | 2017-08-17 | 2018-02-09 | 海宁正泰新能源科技有限公司 | Automatic equipment of bending of dual glass assembly busbar |
| CN108941265B (en) * | 2018-09-03 | 2019-09-27 | 定州市如键机械制造有限公司 | A kind of automobile board space bending cutting device |
| CN111906173B (en) * | 2020-07-17 | 2022-04-26 | 佛山市天行瑞节能设备有限公司 | Curling device for iron sheet |
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| CN201823787U (en) * | 2010-05-24 | 2011-05-11 | 启东市罗源光伏设备有限公司 | Full-automatic welding strip cutting & bending machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP3590658B2 (en) * | 1994-10-25 | 2004-11-17 | アイセル株式会社 | Top roll roll-up device for roll bending device |
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2010
- 2010-05-24 CN CN2010101811320A patent/CN101837392B/en not_active Expired - Fee Related
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|---|---|---|---|---|
| CN101596653A (en) * | 2009-06-18 | 2009-12-09 | 山东大学 | A kind of cored welding strip applied in resurfacing welding and preparation method thereof |
| CN101621090A (en) * | 2009-07-28 | 2010-01-06 | 无锡市耀普科技有限公司 | Manufacturing method of ultra-soft state photovoltaic welding belt |
| CN201823787U (en) * | 2010-05-24 | 2011-05-11 | 启东市罗源光伏设备有限公司 | Full-automatic welding strip cutting & bending machine |
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Granted publication date: 20111130 Termination date: 20130524 |