CN201823787U - Full-automatic welding strip cutting & bending machine - Google Patents
Full-automatic welding strip cutting & bending machine Download PDFInfo
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- CN201823787U CN201823787U CN2010202006885U CN201020200688U CN201823787U CN 201823787 U CN201823787 U CN 201823787U CN 2010202006885 U CN2010202006885 U CN 2010202006885U CN 201020200688 U CN201020200688 U CN 201020200688U CN 201823787 U CN201823787 U CN 201823787U
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Abstract
The utility model relates to a full-automatic welding strip cutting & bending machine which is characterized in that the machine includes a feeding mechanism, a smoothing mechanism, a bending mechanism, a cutting mechanism and a box body, one end of the water-oil separator of the bending mechanism is connected to a gas source, the other end of the water-oil separator is connected to a cylinder via a pipeline, the cylinder is fixed on a cylinder rack, the cylinder shaft of the cylinder is connected to the bending channel rack, the cylinder rack is fixed on the fixing rack at the feeding end of the box body; the lower cutting knife of the cutting mechanism is fixed at the lower end of the fixing frame, the upper cutting knife is fixed on the upper cutting knife rack capable of moving up and down, a motor is connected to one of the eccentric sprocket wheels with the same eccentricity fixed on an eccentric shaft via the chain, the two eccentric sprocket wheels are fixedly connected to the both ends of the bottom part of the upper cutting knife rack via connection blocks, a small eccentric wheel equipped with a light sensor is fixed in the middle of the eccentric shaft between the two eccentric sprocket wheels, and a light sensing groove is arranged below the small eccentric wheel. The machine in the utility model improves production efficiency and the quality of products as well as reduces labor cost.
Description
Technical field
The utility model relates to the cutting and bending mechanism of a kind of photovoltaic solar with welding, relates in particular to a kind of full-automatic welding strip cutting bender.
Background technology
In the prior art to the bending of welding, to cut all be to adopt manually-operated, speed is slow, precision is low, and huge welding quantity is not easy counting, substandard products appear in welding length specification under shearing easily, the extremely beneath huge pressure that brings virtually to the production cost of enterprise of bending uniformity difficulty, operating efficiency.
Therefore, how to provide a kind of full-automatic welding guillotine, thoroughly solve under the efficient that manually-operated brings, the labour cost height, shear precision is low, and counting is not easy, bending uniformity difficulty, real is one of current important problem.
The utility model content
The purpose of this utility model provides a kind of full-automatic welding strip cutting bender.
The technical solution adopted in the utility model is:
Full-automatic welding strip cutting bender comprises discharge mechanism, smoothing mechanism, bending mechanism, cutting mechanism and casing,
Described bending mechanism comprises oil water separator, pipeline, bending road frame, cylinder and the cylinder frame that is fixed in the casing side, described oil water separator one end is connected with source of the gas, the described oil water separator other end is connected with cylinder by pipeline, described cylinder is fixed on the cylinder frame, the cylinder axis of described cylinder is connected with bending road frame, and described cylinder frame is fixed on the fixed mount of casing discharge end;
Described cutting mechanism comprises motor, eccentric chain-wheel, chain, eccentric shaft, lower cutter and upper cutter, described lower cutter is fixed in the lower end of fixed mount, described upper cutter is fixed on the upper cutter frame that can move up and down, described motor by chain be fixed in eccentric shaft on two identical degree of eccentricity eccentric chain-wheels in a connection, described two eccentric chain-wheels are fixedlyed connected with the two ends of upper cutter frame bottom by contiguous block, eccentric shaft center fixed between described two eccentric chain-wheels has the small eccentricity wheel of band optical flame detector, and described small eccentricity wheel is provided with the light sensation groove near the below.
Described discharge mechanism comprises base, stand, bobbin, dispensing shaft, from driving wheel, straining pulley, blowing motor and brake gear, described stand is stood on the base, described stand one side along oblique upper to being extended with tilted supporter, positive and negative two sides of described tilted supporter are fixed with bobbin and coaxial brake gear respectively, below, described stand middle part is fixed with dispensing shaft, the top of described stand opposite side is fixed with from driving wheel, describedly link to each other with the blowing motor that is fixed in the stand back side from driving wheel, described near be connected with movable rod on the stand limit of driving wheel, the described movable rod other end is fixedlyed connected with straining pulley one end.
Described smoothing mechanism is located at casing near discharge mechanism one side, described smoothing mechanism comprises a plurality of welding pilot holes and synchromesh gear group, described welding pilot hole is located at the sidewall of casing near discharge mechanism one side, described synchromesh gear group comprises that two are gone up synchromesh gear and three following synchromesh gears, the described synchromesh gear of going up is fixed on the gravity block of casing side, be provided with elastomer between described gravity block and the casing, described synchromesh gear down evenly is fixed on the casing side, and described welding places between synchromesh gear and the following synchromesh gear.
Also be provided with between described smoothing mechanism and the fixed mount and adjust roller set and smoothing roller set, described adjustment roller set comprises that being fixed on going up on the fixed block adjusts roller and the following adjustment roller that is fixed on wall box, described smoothing roller set comprises the colonel's flat roller that is fixed on the fixed block and is fixed on the following smoothing roller of wall box, the described roller of adjusting down is connected with synchronous motor by synchronization chain with following smoothing roller, the described roller of smoothing down is by the gear and the engagement of colonel's flat roller at wall box place, the described adjustment roller of going up is pressed on down on the adjustment roller, described welding places adjusts roller and following the adjustment between the roller, welding also places colonel's flat roller and smooths between the roller down simultaneously, is provided with elastomer between described fixed block and the casing;
Also be provided with control panel in the described casing, described control panel is connected with motor, synchronous motor, oil water separator and light sensation groove by circuit.
Described brake gear comprises brake tube, brake mount, brake spring and spring fixed block, described be socketed in the coaxial connecting rod of bobbin on the brake tube be fixed on the tilted supporter back side, described brake tube one end is fixed with brake mount, one end of described connecting rod is fixed with the spring fixed block, is fixed with brake spring on the connecting rod between described spring fixed block and the brake mount.
The utility model can be according to the assembly manufacturing technique requirent, welding, the band that confluxes etc. is carried out full-automatic fixed-length cuts, the fixed length bending.This equipment adopts microcomputer program control, possesses functions such as self-feeding, automatically levelling, automatic cut-out, automatic bending; Simultaneously can control feeding speed, speed of cut, cutoff length; The bending angle can free adjustment, and can cut five root bead bands simultaneously at most.The utility model has been filled up the blank that domestic photovoltaic industry cuts the field automatically, and huge contribution is made in the raising of production efficiency and the reduction of labour cost.The assembly production process is played certain impetus by labor-intensive to the technology-intensive type transformation.
The utlity model has following performance characteristics:
1, fully instead of manual cut, bending, successfully enhance productivity and reduce labour cost.
2, adopt microcomputerized control, the accuracy height, the rate that reduces the wastage, environmental protection is saved again.
3, can cut 5 weldings simultaneously at most, reduce labour intensity.
4, discharge mechanism has the brake gear of special novelty, and blowing speed is controlled.
5, the original novelty of exterior design, the conserve space cost.
6, friendly interface, simple to operate, easily-learned easily mastered.
7, the machine casing material is good, and is sturdy and durable.
8, complete in specifications, can make to measure for it according to client's demand.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail:
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is that A among Fig. 1 is to view.
Fig. 4 is that B among Fig. 1 is to view.
Fig. 5 is the exploded view of the utility model bending mechanism and cutting mechanism.
Fig. 6 is the rightabout exploded view of Fig. 5.
Fig. 7 is the structural representation of the utility model discharge mechanism.
Wherein: 1, casing, 2, oil water separator, 3, pipeline, 4, bending road frame, 5, cylinder, 6, cylinder frame, 7, fixed mount, 8, motor, 9, eccentric chain-wheel, 10, chain, 11, eccentric shaft, 12, lower cutter, 13, upper cutter, 14, the upper cutter frame, 15, contiguous block, 16, optical flame detector, 17, the small eccentricity wheel, 18, the light sensation groove, 19, base, 20, stand, 21, bobbin, 22, dispensing shaft, 23, from driving wheel, 24, straining pulley, 25, the blowing motor, 26, tilted supporter, 27, movable rod, 28, the welding pilot hole, 29, last synchromesh gear, 30, following synchromesh gear, 31, gravity block, 32, elastomer, 33, fixed block, 34, last adjustment roller, 35, under adjust roller, 36, colonel's flat roller, 37, under smooth roller, 38, synchronization chain, 39, synchronous motor, 40, gear, 41, control panel, 42, the brake tube, 43, brake mount, 44, brake spring, 45, the spring fixed block, 46, connecting rod, 47, cylinder axis, 48, welding, 49, the welding dish.
The specific embodiment
Shown in Fig. 1 to 7, full-automatic welding strip cutting bender of the present utility model comprises discharge mechanism, smoothing mechanism, bending mechanism, cutting mechanism and casing 1,
Bending mechanism comprises oil water separator 2, pipeline 3, bending road frame 4, cylinder 5 and the cylinder frame 6 that is fixed in casing 1 side, oil water separator 2 one ends are connected with source of the gas, oil water separator 2 other ends are connected with cylinder 5 by pipeline 3, cylinder 5 is fixed on the cylinder frame 6, the cylinder axis 47 of cylinder 5 is connected with bending road frame 4, and cylinder frame 6 is fixed on the fixed mount 7 of casing 1 discharge end.
Cutting mechanism comprises motor 8, eccentric chain-wheel 9, chain 10, eccentric shaft 11, lower cutter 12 and upper cutter 13, lower cutter 12 is fixed in the lower end of fixed mount 7, upper cutter 13 is fixed on the upper cutter frame 14 that can move up and down, motor 8 by chain 10 be fixed in eccentric shaft 11 on two identical degree of eccentricity eccentric chain-wheels 9 in a connection, two eccentric chain-wheels 9 are fixedlyed connected with the two ends of upper cutter frame 14 bottoms by contiguous block 15, eccentric shaft 11 center fixed between two eccentric chain-wheels 9 have the small eccentricity wheel 17 of band optical flame detector 16, and small eccentricity is provided with light sensation groove 18 near taking turns 17 belows.
Discharge mechanism comprises base 19, stand 20, bobbin 21, dispensing shaft 22, from driving wheel 23, straining pulley 24, blowing motor 25 and brake gear, stand 20 is stood on the base 19, stand 20 1 sides along oblique upper to being extended with tilted supporter 26, tilted supporter 26 positive and negative two sides are fixed with bobbin 21 and coaxial brake gear respectively, brake gear comprises brake tube 42, brake mount 43, brake spring 44 and spring fixed block 45, be socketed in the coaxial connecting rod 46 of bobbin 21 on brake tube 42 be fixed on tilted supporter 26 back sides, brake tube 42 1 ends are fixed with brake mount 43, one end of connecting rod 46 is fixed with spring fixed block 45, is fixed with brake spring 44 on the connecting rod 46 between spring fixed block 45 and the brake mount 43; Below, stand 20 middle parts is fixed with dispensing shaft 22, the top of stand 20 opposite sides is fixed with from driving wheel 23, link to each other with the blowing motor 25 that is fixed in stand 20 back sides from driving wheel 23, near be connected with movable rod 27 on stand 20 limits of driving wheel 23, movable rod 27 other ends are fixedlyed connected with straining pulley 24 1 ends.
Smoothing mechanism is located at casing near discharge mechanism one side, described smoothing mechanism comprises 5 welding pilot holes 28 and synchromesh gear group, welding pilot hole 28 is located at the sidewall of casing 1 near discharge mechanism one side, the synchromesh gear group comprises that two are gone up synchromesh gear 29 and three following synchromesh gears 30, last synchromesh gear 29 is fixed on the gravity block 31 of casing 1 side, be provided with elastomer 32 between gravity block 31 and the casing 1, following synchromesh gear 30 evenly is fixed on casing 1 side, and welding 48 places between synchromesh gear 29 and the following synchromesh gear 30.
Also be provided with between smoothing mechanism and the fixed mount 7 and adjust roller set and smoothing roller set, adjust roller set and comprise that being fixed on going up on the fixed block 33 adjusts roller 34 and the following adjustment roller 35 that is fixed on casing 1 sidewall, the smoothing roller set comprises colonel's flat roller 36 that is fixed on the fixed block 33 and the following smoothing roller 37 that is fixed on casing 1 sidewall, under adjust roller 34 and down smoothing roller 37 be connected with synchronous motor 39 by synchronization chain 38, smooth the gear 40 and colonel flat roller 36 engagements of roller 37 down by casing 1 side-walls, last adjustment roller 34 is pressed on down to be adjusted on the roller 35, welding 48 places adjusts roller 34 and following the adjustment between the roller 35, welding 48 also places colonel's flat roller 36 and smooths between the roller 37 down simultaneously, is provided with elastomer 32 between fixed block 33 and the casing 1.
Also be provided with control panel 41 in the casing 1, control panel 41 is connected with motor 8, synchronous motor 39, oil water separator 2 and light sensation groove 18 by circuit.
The utility model is running like this:
49 sockets of welding dish are fixed on the bobbin 21, with welding 48 under walk around dispensing shaft 22, then from walking around from driving wheel 23, again under walk around straining pulley 24; And then welding 48 passed the welding pilot hole 28 of casing 1 sidewall, and welding 48 is placed between synchromesh gear 29 and the following synchromesh gear 30, place again and adjust roller 34 and adjust between the roller 35 down and colonel's flat roller 36 and smooth between the roller 37 down; Welding 48 is drawn to frame 4 belows, bending road at last, and pass the space, middle part of the upper cutter 13 and the lower cutter 12 of cutting mechanism.
In shear history, the small eccentricity wheel 17 that band optical flame detector 16 is arranged owing to eccentric shaft 11 center fixed between two eccentric chain-wheels 9, small eccentricity is provided with light sensation groove 18 near taking turns 17 belows, and the light sensation groove is connected with control panel 41, the cutoff length of welding 48 can accurately be controlled, and can cut number to welding 48 and count.
Brake gear in the utility model comprises brake tube 42, brake mount 43, brake spring 44 and spring fixed block 45, be socketed in the coaxial connecting rod 46 of bobbin 21 on brake tube 42 be fixed on tilted supporter 26 back sides, brake tube 42 1 ends are fixed with brake mount 43, one end of connecting rod 46 is fixed with spring fixed block 45, be fixed with brake spring 44 on the connecting rod 46 between spring fixed block 45 and the brake mount 43, this structure produces friction by brake tube and brake mount to connecting rod 46, and the braking strength of 44 pairs of brake mounts 43 of brake spring is controlled, thereby can prevent effectively that welding dish 49 from arbitrarily rotating at bobbin 21, makes welding dish 49 rotate under controllable speed.
The utility model can be according to the assembly manufacturing technique requirent, welding, the band that confluxes etc. is carried out full-automatic fixed-length cuts, the fixed length bending.This equipment adopts microcomputer program control, possesses functions such as self-feeding, automatically levelling, automatic cut-out, automatic bending; Simultaneously can control feeding speed, speed of cut, cutoff length; The bending angle can free adjustment, and can cut five root bead bands simultaneously at most.The utility model has been filled up the blank that domestic photovoltaic industry cuts the field automatically, and huge contribution is made in the raising of production efficiency and the reduction of labour cost.The assembly production process is played certain impetus by labor-intensive to the technology-intensive type transformation.
Claims (5)
1. full-automatic welding strip cutting bender is characterized in that: comprise discharge mechanism, smoothing mechanism, bending mechanism, cutting mechanism and casing,
Described bending mechanism comprises oil water separator, pipeline, bending road frame, cylinder and the cylinder frame that is fixed in the casing side, described oil water separator one end is connected with source of the gas, the described oil water separator other end is connected with cylinder by pipeline, described cylinder is fixed on the cylinder frame, the cylinder axis of described cylinder is connected with bending road frame, and described cylinder frame is fixed on the fixed mount of casing discharge end;
Described cutting mechanism comprises motor, eccentric chain-wheel, chain, eccentric shaft, lower cutter and upper cutter, described lower cutter is fixed in the lower end of fixed mount, described upper cutter is fixed on the upper cutter frame that can move up and down, described motor by chain be fixed in eccentric shaft on two identical degree of eccentricity eccentric chain-wheels in a connection, described two eccentric chain-wheels are fixedlyed connected with the two ends of upper cutter frame bottom by contiguous block, eccentric shaft center fixed between described two eccentric chain-wheels has the small eccentricity wheel of band optical flame detector, and described small eccentricity wheel is provided with the light sensation groove near the below.
2. full-automatic welding strip cutting bender according to claim 1, it is characterized in that: described discharge mechanism comprises base, stand, bobbin, dispensing shaft, from driving wheel, straining pulley, blowing motor and brake gear, described stand is stood on the base, described stand one side along oblique upper to being extended with tilted supporter, positive and negative two sides of described tilted supporter are fixed with bobbin and coaxial brake gear respectively, below, described stand middle part is fixed with dispensing shaft, the top of described stand opposite side is fixed with from driving wheel, describedly link to each other with the blowing motor that is fixed in the stand back side from driving wheel, described near be connected with movable rod on the stand limit of driving wheel, the described movable rod other end is fixedlyed connected with straining pulley one end.
3. full-automatic welding strip cutting bender according to claim 1, it is characterized in that: described smoothing mechanism is located at casing near discharge mechanism one side, described smoothing mechanism comprises a plurality of welding pilot holes and synchromesh gear group, described welding pilot hole is located at the sidewall of casing near discharge mechanism one side, described synchromesh gear group comprises that two are gone up synchromesh gear and three following synchromesh gears, the described synchromesh gear of going up is fixed on the gravity block of casing side, be provided with elastomer between described gravity block and the casing, described synchromesh gear down evenly is fixed on the casing side, and described welding places between synchromesh gear and the following synchromesh gear.
4. according to claim 1 or 3 described full-automatic welding strip cutting benders, it is characterized in that: also be provided with between described smoothing mechanism and the fixed mount and adjust roller set and smoothing roller set, described adjustment roller set comprises that being fixed on going up on the fixed block adjusts roller and the following adjustment roller that is fixed on wall box, described smoothing roller set comprises the colonel's flat roller that is fixed on the fixed block and is fixed on the following smoothing roller of wall box, the described roller of adjusting down is connected with synchronous motor by synchronization chain with following smoothing roller, the described roller of smoothing down is by the gear and the engagement of colonel's flat roller at wall box place, the described adjustment roller of going up is pressed on down on the adjustment roller, described welding places adjusts roller and following the adjustment between the roller, welding also places colonel's flat roller and smooths between the roller down simultaneously, is provided with elastomer between described fixed block and the casing;
Also be provided with control panel in the described casing, described control panel is connected with motor, synchronous motor, oil water separator and light sensation groove by circuit.
5. full-automatic welding strip cutting bender according to claim 2, it is characterized in that described brake gear comprises brake tube, brake mount, brake spring and spring fixed block, described be socketed in the coaxial connecting rod of bobbin on the brake tube be fixed on the tilted supporter back side, described brake tube one end is fixed with brake mount, one end of described connecting rod is fixed with the spring fixed block, is fixed with brake spring on the connecting rod between described spring fixed block and the brake mount.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202006885U CN201823787U (en) | 2010-05-24 | 2010-05-24 | Full-automatic welding strip cutting & bending machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202006885U CN201823787U (en) | 2010-05-24 | 2010-05-24 | Full-automatic welding strip cutting & bending machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201823787U true CN201823787U (en) | 2011-05-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202006885U Expired - Fee Related CN201823787U (en) | 2010-05-24 | 2010-05-24 | Full-automatic welding strip cutting & bending machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201823787U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101837392A (en) * | 2010-05-24 | 2010-09-22 | 启东市罗源光伏设备有限公司 | Full-automatic welding strip cutting bender |
| CN102263163A (en) * | 2011-06-28 | 2011-11-30 | 无锡先导自动化设备有限公司 | Tabbing ribbon conveying and cutting device |
| CN104624737A (en) * | 2014-12-24 | 2015-05-20 | 广东高鑫科技股份有限公司 | Bending machine controlling torque adjustment and roll bending through PLC and method |
| CN106426398A (en) * | 2016-11-02 | 2017-02-22 | 上海宝钢工业有限公司 | Production system for hollow plastic angle bead |
| CN107413899A (en) * | 2017-08-07 | 2017-12-01 | 朱洪亮 | A kind of bending-forming apparatus of water heater heat-insulating shield |
| WO2019242170A1 (en) * | 2018-06-22 | 2019-12-26 | 君泰创新（北京）科技有限公司 | Current collector strip feeding apparatus |
-
2010
- 2010-05-24 CN CN2010202006885U patent/CN201823787U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101837392A (en) * | 2010-05-24 | 2010-09-22 | 启东市罗源光伏设备有限公司 | Full-automatic welding strip cutting bender |
| CN101837392B (en) * | 2010-05-24 | 2011-11-30 | 启东市罗源光伏设备有限公司 | Full-automatic welding strip cutting bender |
| CN102263163A (en) * | 2011-06-28 | 2011-11-30 | 无锡先导自动化设备有限公司 | Tabbing ribbon conveying and cutting device |
| CN104624737A (en) * | 2014-12-24 | 2015-05-20 | 广东高鑫科技股份有限公司 | Bending machine controlling torque adjustment and roll bending through PLC and method |
| CN106426398A (en) * | 2016-11-02 | 2017-02-22 | 上海宝钢工业有限公司 | Production system for hollow plastic angle bead |
| CN107413899A (en) * | 2017-08-07 | 2017-12-01 | 朱洪亮 | A kind of bending-forming apparatus of water heater heat-insulating shield |
| WO2019242170A1 (en) * | 2018-06-22 | 2019-12-26 | 君泰创新（北京）科技有限公司 | Current collector strip feeding apparatus |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110511 Termination date: 20110524 |