CN214871514U - Linkage die change mechanism of automatic production system of pottery jar - Google Patents
Linkage die change mechanism of automatic production system of pottery jar Download PDFInfo
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- CN214871514U CN214871514U CN202120196979.XU CN202120196979U CN214871514U CN 214871514 U CN214871514 U CN 214871514U CN 202120196979 U CN202120196979 U CN 202120196979U CN 214871514 U CN214871514 U CN 214871514U
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Abstract
The utility model discloses a pottery jar automatic production system linkage retooling mechanism, including first retooling mechanism, second retooling mechanism and track frame, first retooling mechanism is used for centre gripping shaping station and treats two lower cylinder moulds of shaping station, and can hang the lower cylinder mould of shaping station to the compound die station and hang the lower cylinder mould of treating the shaping station to the shaping station in step after the track frame sideslip with the lower cylinder mould of shaping station along track frame sideslip, second retooling mechanism is used for centre gripping shaping station and treats two upper cover moulds of shaping station, and can hang the upper cover mould of shaping station to the compound die station and hang the upper cover mould of treating the shaping station to the shaping station in step after the track frame sideslip with the second retooling mechanism. The mechanism can realize that the lower cylinder mould and the upper cover mould of the station to be molded are synchronously hoisted to the molding station while the lower cylinder mould and the upper cover mould of the molding station are hoisted to the mold closing station, thereby greatly saving the time for changing the moulds and improving the production efficiency.
Description
Technical Field
The utility model relates to a ceramic manufacture field, concretely relates to pottery jar automatic production system linkage retooling mechanism.
Background
The production process of the ceramic product refers to the whole process from the input of raw materials to the production of the ceramic product. Generally, the ceramic production process comprises three basic stages of blank manufacturing, blank forming, porcelain sintering and the like. As a ceramic product, the ceramic wine jar is widely applied to the wine making industry. In the production process of the large-sized ceramic cylinder blank, the clay is firstly molded on a ceramic cylinder mould, and the ceramic cylinder blank is formed by demoulding after the clay is hardened. At present, a large-scale pottery jar production mold is shown in fig. 1 and comprises an upper cover mold 01 and a lower jar mold 02, wherein the upper cover mold 01 and the lower jar mold 02 are demarcated from the middle upper part of a pottery jar, a jar bottom mold 03 is arranged at the bottom of the lower jar mold 02 in a sliding fit mode, and a molded pottery jar blank body is positioned on the inner surfaces of the upper cover mold and the lower jar mold.
At present, the production of large pottery jars is basically realized by adopting the traditional process, most of the traditional production is carried out in a single piece and small batch mode, and embryo making is mainly carried out manually. The blank making process includes forming upper cover blank and lower cylinder blank on the inner surfaces of the upper cover mold and the lower cylinder mold, hoisting the upper cover mold and the lower cylinder mold to the mold closing station, turning the upper cover mold and closing the upper cover mold and the lower cylinder mold to adhere the upper cover blank and the lower cylinder blank to form the whole pottery cylinder blank, and hoisting the upper cover mold and the lower cylinder mold to the upper cover forming station and the lower cylinder forming station for the next blank making. The die changing of the upper cover die and the lower cylinder die in the blank making process is manually operated, the die changing and hoisting operation has a sequence, the die changing cost is long, the efficiency is low, and the labor intensity of the manual hoisting operation is high. Therefore, there is a need for an improved mold changing process in the pottery jar blank making process.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at: aiming at the problems of long mold changing time, low efficiency and high labor intensity of the mold changing process in the existing pottery cylinder blank manufacturing process, the linkage mold changing mechanism of the pottery cylinder automatic production system is provided.
In order to realize the purpose, the utility model discloses a technical scheme be:
a linkage die change mechanism of an automatic pottery cylinder production system comprises a first die change mechanism, a second die change mechanism and a track frame, wherein the first die change mechanism is used for clamping two lower cylinder dies of a lower cylinder forming station and a lower cylinder to-be-formed station, the first die change mechanism can lift the lower cylinder dies of the lower cylinder forming station to a die assembly station and lift the lower cylinder dies of the lower cylinder to-be-formed station to the lower cylinder forming station synchronously after traversing along the track frame, the second die change mechanism is used for clamping two upper cover dies of an upper cover forming station and an upper cover to-be-formed station, and the second die change mechanism can lift the upper cover dies of the upper cover forming station to the die assembly station and lift the upper cover dies of the upper cover to-be-formed station to the upper cover forming station synchronously after traversing along the track frame.
The utility model discloses a set up first retooling mechanism, second retooling mechanism and track frame, through two lower cylinder moulds of first retooling mechanism centre gripping lower cylinder shaping station and lower cylinder waiting to shape station, and make first retooling mechanism can hang the lower cylinder mould of lower cylinder shaping station to the compound die station and hang the lower cylinder mould of lower cylinder waiting to shape station to the lower cylinder shaping station synchronously after the track frame sideslip, through two upper cover moulds of second retooling mechanism centre gripping upper cover shaping station and upper cover waiting to shape station, and make second retooling mechanism can hang the upper cover mould of upper cover shaping station to compound die station and hang the upper cover mould of upper cover waiting to shape station to the upper cover shaping station synchronously after the track frame sideslip; this linkage retooling mechanism has greatly practiced thrift retooling time, has improved production efficiency, and compares traditional artifical retooling and has reduced intensity of labour.
As the utility model discloses an optimal scheme, first retooling mechanism includes two lower cylinder manipulators that are used for centre gripping lower cylinder mould, and every lower cylinder manipulator top is equipped with lower cylinder manipulator hoisting device, and two lower cylinder manipulator hoisting device locate on the track frame and can follow the synchronous sideslip of track frame, second retooling mechanism includes two upper cover manipulators that are used for centre gripping upper cover mould, and every upper cover manipulator top is equipped with upper cover manipulator hoisting device, and two upper cover manipulator hoisting device locate on the track frame and can follow the synchronous sideslip of track frame.
When the lower cylinder mold clamping device is used, the two lower cylinder molds are respectively clamped by the two lower cylinder manipulators, the lower cylinder molds are lifted by the lower cylinder manipulator lifting devices, and the two lower cylinder manipulator lifting devices are enabled to synchronously move transversely along the track frame, so that the lower cylinder molds to be molded can be placed into a molding station while the molded lower cylinder molds are moved to a mold closing station; through two upper cover manipulators centre gripping two upper cover moulds respectively, utilize upper cover manipulator hoisting device to promote the upper cover mould to make two upper cover manipulator hoisting device move along the synchronous sideslip of track frame, can realize putting into the shaping station with the upper cover mould of treating the shaping when overturning and removing the upper cover mould after the shaping to the compound die station, thereby improve the efficiency of system embryo in-process retooling and compound die.
As the utility model discloses an optimal scheme, the homogeneous phase is to being equipped with two supporting heads on lower cylinder manipulator and the upper cover manipulator, the supporting head can stretch out and draw back for the center of lower cylinder mould and upper cover mould. Through being equipped with two holding heads on lower cylinder manipulator and upper cover manipulator all relatively, utilize two holding heads to stretch out and draw back relatively, can realize pressing from both sides tightly and unclamping lower cylinder mould and upper cover mould.
As the utility model discloses an optimal scheme still is equipped with the upset driving piece on the upper cover manipulator that is close to the compound die station, the upset driving piece is used for driving the holding head and revolves around horizontal axis to the realization overturns the upper cover mould of shaping station, so that follow-up directly transfers the compound die behind hanging to lower cylinder mould top.
As the utility model discloses an optimal scheme, the upset driving piece is servo motor, presss from both sides tight back with the upper cover mould at the holding head, servo motor realizes the upset of upper cover mould through driving the whole rotation of holding head.
As the utility model discloses an optimal scheme, all be equipped with elevating system on lower cylinder manipulator hoisting device and the upper cover manipulator hoisting device, elevating system's lower extreme is connected with the top of lower cylinder manipulator and upper cover manipulator to drive lower cylinder manipulator and the whole elevating movement of upper cover manipulator, and then realize the promotion and the transfer of lower cylinder mould and upper cover mould.
As the preferred scheme of the utility model, elevating system is one of pneumatic cylinder structure, screw-nut structure.
As the utility model discloses an optimal scheme, all be equipped with the sideslip driving piece on lower cylinder manipulator hoisting device and the upper cover manipulator hoisting device, the sideslip driving piece is used for the drive lower cylinder manipulator hoisting device and upper cover manipulator hoisting device carry out whole sideslip motion on the track frame.
As the utility model discloses an optimal scheme, the sideslip driving piece is servo motor, gyro wheel on servo motor drive lower cylinder manipulator hoisting device and the upper cover manipulator hoisting device is walked along the track frame.
To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that:
the utility model discloses a set up first retooling mechanism, second retooling mechanism and track frame, through two lower cylinder moulds of first retooling mechanism centre gripping lower cylinder shaping station and lower cylinder waiting to shape station, and make first retooling mechanism can hang the lower cylinder mould of lower cylinder shaping station to the compound die station and hang the lower cylinder mould of lower cylinder waiting to shape station to the lower cylinder shaping station synchronously after the track frame sideslip, through two upper cover moulds of second retooling mechanism centre gripping upper cover shaping station and upper cover waiting to shape station, and make second retooling mechanism can hang the upper cover mould of upper cover shaping station to compound die station and hang the upper cover mould of upper cover waiting to shape station to the upper cover shaping station synchronously after the track frame sideslip; this linkage retooling mechanism has greatly practiced thrift retooling time, has improved production efficiency, and compares traditional artifical retooling and has reduced intensity of labour.
Drawings
Fig. 1 is a schematic view of a conventional large-sized pottery jar mold.
Fig. 2 is a vertical view of the linkage mold changing mechanism of the automatic pottery jar production system of the present invention.
Fig. 3 is a plan view of the linkage mold changing mechanism of the automatic pottery jar production system of the present invention.
The labels in the figure are: 01-upper cover mould, 02-lower cylinder mould, 03-cylinder bottom mould, 1-lower cylinder forming machine, 2-upper cover forming machine, 3-lower cylinder manipulator, 4-lower cylinder manipulator lifting device, 5-upper cover manipulator, 6-upper cover manipulator lifting device, 7-track frame, 8-clamping head and 9-overturning driving piece.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
Example 1
The embodiment provides a linkage die change mechanism of an automatic ceramic cylinder production system;
as shown in fig. 1 to 3, the linkage mold changing mechanism of the automatic ceramic cylinder production system in this embodiment includes a first mold changing mechanism, a second mold changing mechanism and a rail frame 7, the first mold changing mechanism is configured to clamp two lower cylinder molds 02 of a lower cylinder molding station and a lower cylinder to-be-molded station, the first mold changing mechanism can hoist the lower cylinder mold of the lower cylinder molding station to a mold closing station and hoist the lower cylinder mold of the lower cylinder to-be-molded station to the lower cylinder molding station synchronously after traversing along the rail frame 7, the second mold changing mechanism is configured to clamp two upper cover molds 01 of an upper cover molding station and an upper cover to-be-molded station, and the second mold changing mechanism can hoist the upper cover mold of the upper cover molding station to the mold closing station and hoist the upper cover mold of the upper cover to-be-molded station synchronously after traversing along the rail frame 7.
The utility model discloses a set up first retooling mechanism, second retooling mechanism and track frame, through two lower cylinder moulds of first retooling mechanism centre gripping lower cylinder shaping station and lower cylinder waiting to shape station, and make first retooling mechanism can hang the lower cylinder mould of lower cylinder shaping station to the compound die station and hang the lower cylinder mould of lower cylinder waiting to shape station to the lower cylinder shaping station synchronously after the track frame sideslip, through two upper cover moulds of second retooling mechanism centre gripping upper cover shaping station and upper cover waiting to shape station, and make second retooling mechanism can hang the upper cover mould of upper cover shaping station to compound die station and hang the upper cover mould of upper cover waiting to shape station to the upper cover shaping station synchronously after the track frame sideslip; this linkage retooling mechanism has greatly practiced thrift retooling time, has improved production efficiency, and compares traditional artifical retooling and has reduced intensity of labour.
In this embodiment, the first die changing mechanism includes two lower cylinder manipulators 3 used for clamping the lower cylinder mold 02, a lower cylinder manipulator lifting device 4 is arranged above each lower cylinder manipulator 3, the two lower cylinder manipulator lifting devices 4 are arranged on the track frame 7 and can move transversely synchronously along the track frame 7, the second die changing mechanism includes two upper cover manipulators 5 used for clamping the upper cover mold 01, an upper cover manipulator lifting device 6 is arranged above each upper cover manipulator 5, and the two upper cover manipulator lifting devices 6 are arranged on the track frame 7 and can move transversely synchronously along the track frame 7.
When the lower cylinder mold clamping device is used, the two lower cylinder molds are respectively clamped by the two lower cylinder manipulators, the lower cylinder molds are lifted by the lower cylinder manipulator lifting devices, and the two lower cylinder manipulator lifting devices are enabled to synchronously move transversely along the track frame, so that the lower cylinder molds to be molded can be placed into a molding station while the molded lower cylinder molds are moved to a mold closing station; through two upper cover manipulators centre gripping two upper cover moulds respectively, utilize upper cover manipulator hoisting device to promote the upper cover mould to make two upper cover manipulator hoisting device move along the synchronous sideslip of track frame, can realize putting into the shaping station with the upper cover mould of treating the shaping when overturning and removing the upper cover mould after the shaping to the compound die station, thereby improve the efficiency of system embryo in-process retooling and compound die.
It should be noted that the area between the lower cylinder molding machine 1 and the upper cover molding machine 2 is a mold closing station, the area beside the lower cylinder molding machine 1 opposite to the mold closing station is a lower cylinder station to be molded, and the area beside the upper cover molding machine 2 opposite to the mold closing station is an upper cover station to be molded. Meanwhile, the distance from the lower cylinder molding station to the mold closing station is the same as the distance from the lower cylinder to-be-molded station to the lower cylinder molding station; the distance from the upper cover forming station to the die closing station is the same as the distance from the upper cover to-be-formed station to the upper cover forming station.
In this embodiment, the lower cylinder manipulator 3 and the upper cover manipulator 5 are both provided with two clamping heads 8, and the clamping heads 8 can extend and retract relative to the centers of the lower cylinder mold and the upper cover mold. Through being equipped with two holding heads on lower cylinder manipulator and upper cover manipulator all relatively, utilize two holding heads to stretch out and draw back relatively, can realize pressing from both sides tightly and unclamping lower cylinder mould and upper cover mould. The clamping head 8 can be an air cylinder clamping head or a hydraulic cylinder clamping head.
In this embodiment, an overturning driving part 9 is further arranged on the upper cover manipulator 5 close to the mold closing station, and the overturning driving part 9 is used for driving the clamping head 8 to rotate around a horizontal axis, so that the upper cover mold of the forming station is overturned, and the mold closing is directly transferred after the upper cover mold is subsequently hung above the lower cylinder mold.
In this embodiment, upset driving piece 9 is servo motor, and tight back is pressed from both sides to the upper cover mould at clamping head 8, servo motor realizes the upset of upper cover mould through driving the whole rotation of clamping head 8, adopts servo motor to drive the upset of upper cover mould simultaneously, and the angle of overturning of the accurate control upper cover mould of being convenient for is favorable to improving the accuracy of follow-up compound die operation.
In this embodiment, all be equipped with elevating system on lower cylinder manipulator hoisting device 4 and the upper cover manipulator hoisting device 6, elevating system's lower extreme is connected with the top of lower cylinder manipulator and upper cover manipulator to drive the whole elevating movement of lower cylinder manipulator and upper cover manipulator, and then realize the promotion and the transfer to lower cylinder mould and upper cover mould. In order to facilitate the die changing operation, the lifting motion of each lower cylinder manipulator 3 and each upper cover manipulator 5 can be controlled independently, namely the two lower cylinder manipulators do not need to be lifted synchronously, and the two upper cover manipulators do not need to be lifted synchronously.
In this embodiment, the lifting mechanism is one of a hydraulic cylinder structure, an air cylinder structure, and a screw nut structure. When a hydraulic cylinder structure and a cylinder structure are adopted, piston rods of a hydraulic cylinder and a cylinder are connected with the tops of a lower cylinder manipulator and an upper cover manipulator, and the piston rods are controlled to move downwards in a telescopic manner, so that the lower cylinder manipulator and the upper cover manipulator can be lifted up and down; when a screw-nut structure is adopted, the motor drives the screw rod to rotate, the nut on the screw rod is connected with the tops of the lower cylinder manipulator and the upper cover manipulator through the connecting piece, and the nut moves up and down along the screw rod to drive the lower cylinder manipulator and the upper cover manipulator to lift up and down.
In this embodiment, the lower cylinder manipulator lifting device 4 and the upper cover manipulator lifting device 6 are both provided with a traverse driving member, and the traverse driving member is used for driving the lower cylinder manipulator lifting device 4 and the upper cover manipulator lifting device 6 to perform overall traverse movement on the track frame 7.
In this embodiment, the traverse driving member is a servo motor, the servo motor drives the rollers on the lower cylinder manipulator lifting device and the upper cover manipulator lifting device to travel along the rail frame, and the traverse positions of the lower cylinder manipulator lifting device and the upper cover manipulator lifting device are conveniently and accurately controlled after the servo motor is adopted for driving. Of course, after the transverse positions of the two lower cylinder manipulator lifting devices are adjusted, the two lower cylinder manipulator lifting devices are rigidly connected, and one lower cylinder manipulator lifting device moves transversely to drive the other lower cylinder manipulator lifting device to move transversely synchronously. Similarly, the two upper cover manipulator lifting devices can also adopt the synchronous transverse moving scheme.
Example 2
The embodiment provides an operation method of the linkage die-changing mechanism of the automatic ceramic cylinder production system as described in embodiment 1, which comprises the following steps:
the method comprises the following steps that firstly, two lower cylinder molds 02 of a lower cylinder forming station and a lower cylinder to-be-formed station are respectively clamped by two lower cylinder manipulators 3, the two lower cylinder molds 02 are lifted by using a lower cylinder manipulator lifting device 4, the two lower cylinder manipulator lifting devices 4 are enabled to synchronously move transversely along a track frame 7 to lift the lower cylinder molds of the lower cylinder forming station to the upper side of a mold closing station and lift the lower cylinder molds of the lower cylinder to-be-formed station to the upper side of the lower cylinder forming station synchronously, and then the two lower cylinder molds are lowered to the mold closing station and the lower cylinder forming station by using the lower cylinder manipulator lifting device 4;
and step two, respectively clamping two upper cover molds 01 of an upper cover forming station and an upper cover forming station through two upper cover manipulators 5, lifting the two upper cover molds 01 by utilizing an upper cover manipulator lifting device 6, overturning the upper cover molds of the upper cover forming station, then enabling the two upper cover manipulator lifting devices 6 to synchronously transversely move along a track frame 7 to lift the upper cover molds of the upper cover forming station above a mold closing station and synchronously lift the upper cover molds of the upper cover forming station above the upper cover forming station, then utilizing the upper cover manipulator lifting device 6 to lower the two upper cover molds, enabling the overturned upper cover molds to be matched with lower cylinder molds on the mold closing station, and enabling the other upper cover mold to be positioned on the upper cover forming station.
By the aid of the operation method of the die changing mechanism, the lower cylinder die and the upper cover die of the forming station can be lifted to the die closing station, the lower cylinder die and the upper cover die of the station to be formed can be lifted to the forming station synchronously, die changing time is greatly saved, production efficiency is improved, labor intensity is reduced compared with that of traditional manual die changing, and operation and control are simple and easy.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the principles of the present invention should be included within the scope of the present invention.
Claims (9)
1. The linkage die change mechanism is characterized by comprising a first die change mechanism, a second die change mechanism and a track frame, wherein the first die change mechanism is used for clamping two lower cylinder dies of a lower cylinder forming station and a lower cylinder station to be formed, the first die change mechanism can lift the lower cylinder dies of the lower cylinder forming station to a die assembling station and synchronously lift the lower cylinder dies of the lower cylinder station to be formed to the lower cylinder forming station after traversing along the track frame, the second die change mechanism is used for clamping two upper cover dies of an upper cover forming station and an upper cover station to be formed, and the second die change mechanism can lift the upper cover dies of the upper cover forming station to the die assembling station and synchronously lift the upper cover dies of the upper cover station to be formed to the upper cover forming station after traversing along the track frame.
2. A linkage mold changing mechanism for an automatic ceramic cylinder production system according to claim 1, wherein the first mold changing mechanism comprises two lower cylinder manipulators for clamping lower cylinder molds, a lower cylinder manipulator lifting device is arranged above each lower cylinder manipulator, the two lower cylinder manipulator lifting devices are arranged on the track frame and can synchronously move transversely along the track frame, the second mold changing mechanism comprises two upper cover manipulators for clamping upper cover molds, an upper cover manipulator lifting device is arranged above each upper cover manipulator, and the two upper cover manipulator lifting devices are arranged on the track frame and can synchronously move transversely along the track frame.
3. The linkage mold changing mechanism of the automatic ceramic cylinder production system according to claim 2, wherein two clamping heads are oppositely arranged on each of the lower cylinder manipulator and the upper cover manipulator, and the clamping heads can extend and retract relative to the centers of the lower cylinder mold and the upper cover mold.
4. The linkage mold changing mechanism of the automatic ceramic cylinder production system according to claim 3, wherein an overturning driving member is further arranged on the upper cover manipulator close to the mold closing station, and the overturning driving member is used for driving the clamping head to rotate around a horizontal axis.
5. The linkage mold changing mechanism of the automatic ceramic cylinder production system according to claim 4, wherein the turning driving member is a servo motor, and after the clamping head clamps the upper cover mold, the servo motor turns the upper cover mold by driving the clamping head to rotate integrally.
6. The linkage mold changing mechanism of the automatic ceramic cylinder production system according to claim 2, wherein the lower cylinder manipulator lifting device and the upper cover manipulator lifting device are respectively provided with a lifting mechanism, and the lower end of the lifting mechanism is connected with the tops of the lower cylinder manipulator and the upper cover manipulator.
7. The automatic pottery jar production system linkage mold changing mechanism of claim 6, wherein the lifting mechanism is one of a hydraulic cylinder structure, a screw nut structure.
8. The linkage mold changing mechanism of the automatic ceramic cylinder production system as claimed in claim 2, wherein the lower cylinder manipulator lifting device and the upper cover manipulator lifting device are respectively provided with a traverse driving member for driving the lower cylinder manipulator lifting device and the upper cover manipulator lifting device to perform an integral traverse movement on the rail frame.
9. The linkage mold changing mechanism of the automatic ceramic cylinder production system according to claim 8, wherein the traverse driving member is a servo motor, and the servo motor drives rollers on the lower cylinder manipulator lifting device and the upper cover manipulator lifting device to travel along the rail frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120196979.XU CN214871514U (en) | 2021-01-25 | 2021-01-25 | Linkage die change mechanism of automatic production system of pottery jar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120196979.XU CN214871514U (en) | 2021-01-25 | 2021-01-25 | Linkage die change mechanism of automatic production system of pottery jar |
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| Publication Number | Publication Date |
|---|---|
| CN214871514U true CN214871514U (en) | 2021-11-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120196979.XU Active CN214871514U (en) | 2021-01-25 | 2021-01-25 | Linkage die change mechanism of automatic production system of pottery jar |
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| CN (1) | CN214871514U (en) |
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2021
- 2021-01-25 CN CN202120196979.XU patent/CN214871514U/en active Active
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