CN214868504U - A high-efficient push in device of diode for photovoltaic terminal box - Google Patents
A high-efficient push in device of diode for photovoltaic terminal box Download PDFInfo
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- CN214868504U CN214868504U CN202121407986.6U CN202121407986U CN214868504U CN 214868504 U CN214868504 U CN 214868504U CN 202121407986 U CN202121407986 U CN 202121407986U CN 214868504 U CN214868504 U CN 214868504U
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- jump ring
- clamp spring
- junction box
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Abstract
The utility model relates to a high-efficient push in device of diode for photovoltaic terminal box, comprises a workbench, the workstation upper end is equipped with flexible conveyer, flexible conveyer transmission is connected with flexible conveyer belt, be equipped with the backup pad along flexible conveyer belt direction of delivery symmetry on the workstation, backup pad upper end fixed connection has the mounting panel that the level set up, be equipped with the mechanism of impressing on the mounting panel, the mechanism of impressing includes linear actuator, connecting portion, branch and pressure head, flexible conveyer belt up end is equipped with two sets of articulated jump ring moulds each other at least, be equipped with the draw-in groove position on the jump ring mould, positioning sensor is installed to the mounting panel bottom surface, the both sides limit position of jump ring mould up end is equipped with the location paster, control module is installed to the up end of mounting panel. The utility model discloses a flexible conveyer belt conduction jump ring mould, the flexibility is good, and the card slot position is gone into to the diode pressfitting to the accurate cooperation positioning sensor of mechanism of impressing, and the response is fast, and work efficiency is high.
Description
Technical Field
The utility model relates to a photovoltaic terminal box production technical field, concretely relates to a high-efficient push in device of diode for photovoltaic terminal box.
Background
The photovoltaic junction box is a connecting device between a solar cell array formed by solar cell modules and the solar charging control device, and mainly used for connecting and protecting the solar cell modules and conducting current generated by the photovoltaic modules. Under certain conditions, the shielded solar cell modules in a series branch are taken as loads to consume energy generated by other solar cell modules with illumination, the shielded solar cell modules generate heat to generate a hot spot effect, a bypass diode is usually connected in parallel between a positive electrode and a negative electrode of the solar cell modules, and when the hot spot effect is generated, the bypass diode automatically crosses the series of cells and is connected with other cell strings to continue working, so that the solar cell modules are protected. Therefore, in the production process of the photovoltaic junction box, the diode arranged in the bypass is indispensable. At present, the diode is pressed into a preset position of the junction box through the air cylinder, in the prior art, the diode mounting plate is conveyed through the rigid conveying device, the conveying capacity is insufficient, the flexibility is poor, the air cylinder is pressed into the preset position, the working error exists, the machine is required to be frequently adjusted for maintenance, the working efficiency is low, and the response is not sensitive enough.
SUMMERY OF THE UTILITY MODEL
For solving the problem that provides among the above-mentioned background art, the utility model provides a high-efficient push in device of diode for photovoltaic terminal box through flexible conveyer belt conduction jump ring mould, the flexibility is good, and push in the accurate cooperation positioning sensor of mechanism and go into the draw-in groove position to the diode pressfitting, and the response is fast, and work efficiency is high.
The utility model provides a following technical scheme:
a diode high-efficiency press-in device for a photovoltaic junction box comprises a workbench, wherein a flexible conveyor is arranged at the upper end of the workbench, the flexible conveyor is in transmission connection with a flexible conveying belt, the flexible conveyor controls the flexible conveying belt to perform intermittent motion, supporting plates are symmetrically arranged on the workbench along the conveying direction of the flexible conveying belt, a horizontally arranged mounting plate is fixedly connected to the upper end of each supporting plate, a press-in mechanism is arranged on each mounting plate and comprises a linear driver, a connecting part, a supporting rod and a press head, the press head is fixedly connected to the output end of the linear driver through the supporting rod and the connecting part, the mounting plate is fixedly connected with a linear driver mounting frame, the output end of the linear driver penetrates through the linear driver mounting frame, at least two groups of mutually hinged snap spring molds are arranged on the upper end face of the flexible conveying belt, the clamp spring die is provided with a clamping groove position for pressing in the diode, the bottom surface of the mounting plate is provided with a positioning sensor, two side edge positions of the upper end surface of the clamp spring die are provided with positioning patches, the upper end surface of the mounting plate is provided with a control module, and the control module is electrically connected with the flexible conveyor, the linear driver and the positioning sensor respectively.
Preferably, the flexible conveying belt is distributed with positioning holes, the bottom of the clamp spring die is fixedly connected with connecting columns, the connecting columns are connected with the positioning holes, and the bottom of the clamp spring die is provided with two connecting columns.
Preferably, the inner side of the supporting plate is provided with a limiting groove, and a limiting roller which is in contact with the clamp spring die and rolls is arranged in the limiting groove.
Preferably, the linear driver is a servo electric cylinder or a servo air cylinder.
Preferably, a damping spring is disposed between the linear actuator and the linear actuator mounting bracket.
Preferably, the pressure heads are arranged right above the clamp spring die conveyed by the flexible conveying belt, and the number of the pressure heads is the same as that of the clamping groove positions in the clamp spring die.
Preferably, the bottom surface of the pressure head is provided in a concave arc shape matching the size of the diode.
Preferably, the clamp spring molds are rotatably connected through hinge columns.
The utility model has the advantages that:
(1): the conduction clamp spring die is conveyed through the flexible conveying belt, the clamp spring dies are rotationally connected through the hinge columns, flexible transportation of the flexible conveying belt is promoted, flexibility is good, connecting columns mounted on the flexible conveying belt drive the clamp spring dies to move during conveying, the two connecting columns are matched with the positioning holes to align the clamp spring dies to move, the limiting grooves arranged on the inner sides of the supporting plates limit the clamp spring dies, limiting rollers in the limiting grooves enhance alignment of the clamp spring dies, and pressing-in accuracy of the pressing-in mechanism is improved;
(2): the positioning patches at the two sides of the upper end surface of the clamp spring die are matched with the positioning sensors to give feedback, the linear driver is controlled to run, the diode is pressed into the clamping groove position by the pressing mechanism through the pressing head, the flexible conveyer belt is controlled by the flexible conveyer belt to move intermittently, the diode is pressed in at intervals, the feedback response is fast, at least two groups of clamp spring dies are arranged on the flexible conveyer belt, and the working efficiency is high;
(3): set up damping spring between linear actuator and the linear actuator mounting bracket, reduce the vibration of mechanism of impressing, protection linear actuator, pressure head bottom surface set up to the concave arc who matches with the diode size, and the increase diode receives the effort of pressure head, promotes to impress, improves work efficiency.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention.
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a top view of the clamp spring mold of the present invention;
fig. 3 is a schematic view of the pressing head and the supporting rod of the present invention.
The labels in the figure are: 1-a workbench; 2-a flexible conveyor; 3-a flexible conveyor belt; 31-a positioning hole; 4-a support plate; 5, mounting a plate; 6-pressing in the mechanism; 61-linear drive; 62-a linear drive mount; 63-a damping spring; 64-a connecting part; 65-struts; 66-a pressure head; 7-clamping spring mold; 71-a slot position; 72-a hinge post; 8-connecting column; 9-a positioning sensor; 10-a site patch; 11-a control module.
Detailed Description
The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Referring to fig. 1-3, the embodiment provides a diode high-efficiency press-in device for a photovoltaic junction box, which includes a workbench 1, a flexible conveyor 2 is disposed at the upper end of the workbench 1, the flexible conveyor 2 is in transmission connection with a flexible conveyor belt 3, the flexible conveyor 2 controls the flexible conveyor belt 3 to make intermittent motion, a support plate 4 is symmetrically disposed on the workbench 1 along the conveying direction of the flexible conveyor belt 3, a horizontally disposed mounting plate 5 is fixedly connected to the upper end of the support plate 4, a press-in mechanism 6 is disposed on the mounting plate 5, the press-in mechanism 6 includes a linear driver 61, a connecting portion 64, a support rod 65 and a press head 66, the press head 66 is fixedly connected to the output end of the linear driver 61 through the support rod 65 and the connecting portion 64, the mounting plate 5 is fixedly connected with a linear driver mounting frame 62, the output end of the linear driver 61 penetrates through the linear driver mounting frame 62, at least two sets of snap spring molds 7 hinged to each other are disposed on the upper end surface of the flexible conveyor belt 3, the clamp spring die 7 is provided with a clamp groove 71 for pressing in the diode, the bottom surface of the mounting plate 5 is provided with a positioning sensor 9, two side edges of the upper end surface of the clamp spring die 7 are provided with positioning patches 10, the upper end surface of the mounting plate 5 is provided with a control module 11, and the control module 11 is electrically connected with the flexible conveyor 2, the linear driver 61 and the positioning sensor 9 respectively.
In some embodiments, the flexible conveying belt 3 is provided with positioning holes 31, the bottom of the clamp spring die 7 is fixedly connected with the connecting column 8, the connecting column 8 is connected with the positioning holes 31, and the bottom of the clamp spring die 7 is provided with two connecting columns 8.
In some embodiments, a limiting groove is formed in the inner side of the supporting plate 4, a limiting roller which is in contact with the snap spring die 7 and rolls is arranged in the limiting groove, the limiting groove limits the snap spring die 7, and the limiting roller in the limiting groove enhances alignment of the snap spring die 7, so that the pressing-in precision of the pressing-in mechanism 6 is improved.
In some embodiments, linear drive 61 is a servo electric cylinder or a servo air cylinder.
In some embodiments, a damper spring 63 is provided between the linear actuator 61 and the linear actuator mounting bracket 62 to reduce vibration of the press-in mechanism 6 and protect the linear actuator 61.
In some embodiments, the number of the pressing heads 66 is the same as that of the clamping groove positions 71 in the clamping spring die 7, and the pressing heads 66 are arranged right above the flexible conveying belt 3 for conveying the clamping spring die 7.
In some embodiments, the bottom surface of the pressure head 66 is configured as a concave arc shape matching the size of the diode, so that the acting force of the pressure head 66 on the diode is increased, the operation of the pressing mechanism 6 is promoted, and the working efficiency is improved.
In some embodiments, the circlip molds 7 are rotatably connected through the hinge post 72.
The utility model discloses the theory of operation is as follows, carry conduction jump ring mould 7 through flexible conveyer belt 3, rotate through hinge post 72 between the jump ring mould 7 and connect, be adapted to flexible conveyer belt 3's transportation, during the transport, the spliced pole 8 of installation drives jump ring mould 7 motion on the flexible conveyer belt 7, the motion of jump ring mould 7 is adjusted well to two spliced poles 8 cooperation locating holes, the paster 10 cooperation positioning sensor 9 of jump ring mould 7 up end both sides position, feed back to control module 11, control module 11 adjusts the running state of linear actuator 61 and flexible conveyer 2, after positioning paster 10 response positioning sensor 9, mechanism 6 of impressing passes through pressure head 66 pressfitting income draw-in groove position 71 with the diode, flexible conveyer 2 controls 3 intermittent motion of flexible conveyer belt, mechanism 6 of impressing presses in the diode at the interval, linear actuator 61 starts and drives connecting portion 64, The supporting rod 65 and the pressing heads 66 are pressed downwards, the number of the pressing heads 66 is determined according to the clamping groove positions 71 for installing the diodes, after the pressing is completed, the linear driver 61 automatically resets, the flexible conveyor 2 continues to drive the flexible conveying belt 3, and the next clamping spring die 7 enters a pressing station.
Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes and modifications can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.
Claims (8)
1. A high-efficient push in device of diode for photovoltaic terminal box, includes workstation (1), its characterized in that: the flexible conveying device is characterized in that a flexible conveyor (2) is arranged at the upper end of the workbench (1), a flexible conveying belt (3) is connected to the flexible conveyor (2) in a transmission manner, the flexible conveying belt (3) is controlled by the flexible conveyor (2) to perform intermittent motion, a supporting plate (4) is symmetrically arranged on the workbench (1) along the conveying direction of the flexible conveying belt (3), a mounting plate (5) is fixedly connected to the upper end of the supporting plate (4) and horizontally arranged, an press-in mechanism (6) is arranged on the mounting plate (5), the press-in mechanism (6) comprises a linear driver (61), a connecting part (64), a supporting rod (65) and a pressure head (66), the pressure head (66) is fixedly connected to the output end of the linear driver (61) through the supporting rod (65) and the connecting part (64), and a linear driver mounting frame (62) is fixedly connected to the mounting plate (5), the utility model discloses a flexible conveyor belt, including linear actuator (61), linear actuator mounting bracket (62), flexible conveyor belt (3) up end is equipped with two sets of articulated jump ring mould (7) each other at least, be equipped with draw-in groove position (71) that are used for impressing the diode on jump ring mould (7), positioning sensor (9) are installed to mounting panel (5) bottom surface, the both sides limit position of jump ring mould (7) up end is equipped with site piece (10), control module (11) are installed to the up end of mounting panel (5), control module (11) electric connection respectively flexible conveyor (2) linear actuator (61) and positioning sensor (9).
2. The diode high-efficiency press-in device for the photovoltaic junction box is characterized in that: locating holes (31) are distributed in the flexible conveying belt (3), connecting columns (8) are fixedly connected to the bottoms of the clamp spring dies (7), the connecting columns (8) are connected with the locating holes (31), and two connecting columns (8) are arranged at the bottoms of the clamp spring dies (7).
3. The diode high-efficiency press-in device for the photovoltaic junction box is characterized in that: the inner side of the supporting plate (4) is provided with a limiting groove, and a limiting roller which is in contact with the clamp spring die (7) to roll is arranged in the limiting groove.
4. The diode high-efficiency press-in device for the photovoltaic junction box is characterized in that: the linear driver (61) is a servo electric cylinder or a servo air cylinder.
5. The diode high-efficiency press-in device for the photovoltaic junction box is characterized in that: and a damping spring (63) is arranged between the linear driver (61) and the linear driver mounting frame (62).
6. The diode high-efficiency press-in device for the photovoltaic junction box is characterized in that: the pressure head (66) is arranged right above the clamp spring die (7) conveyed by the flexible conveying belt (3), and the number of the pressure head (66) is the same as that of the clamp spring die (7) inner clamp groove positions (71).
7. The diode high-efficiency press-in device for the photovoltaic junction box is characterized in that: the bottom surface of the pressure head (66) is arranged to be a concave arc matched with the size of the diode.
8. The diode high-efficiency press-in device for the photovoltaic junction box is characterized in that: the clamp spring molds (7) are rotatably connected through hinge columns (72).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121407986.6U CN214868504U (en) | 2021-06-23 | 2021-06-23 | A high-efficient push in device of diode for photovoltaic terminal box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121407986.6U CN214868504U (en) | 2021-06-23 | 2021-06-23 | A high-efficient push in device of diode for photovoltaic terminal box |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214868504U true CN214868504U (en) | 2021-11-26 |
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ID=78929876
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121407986.6U Active CN214868504U (en) | 2021-06-23 | 2021-06-23 | A high-efficient push in device of diode for photovoltaic terminal box |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214868504U (en) |
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2021
- 2021-06-23 CN CN202121407986.6U patent/CN214868504U/en active Active
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