CN214865378U - Automatic detection sorting equipment - Google Patents

Automatic detection sorting equipment Download PDF

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Publication number
CN214865378U
CN214865378U CN202120400130.XU CN202120400130U CN214865378U CN 214865378 U CN214865378 U CN 214865378U CN 202120400130 U CN202120400130 U CN 202120400130U CN 214865378 U CN214865378 U CN 214865378U
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sorting
sorted
ray
image information
detecting
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CN202120400130.XU
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刘骏
叶俊超
冯永春
喻青
赵勇
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Wuxi Unicomp Technology Co ltd
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Wuxi Unicomp Technology Co ltd
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Abstract

The utility model provides an automatic detect letter sorting equipment, include: a shield case; the middle part of the transmission device is arranged in the shielding box, and the transmission device is used for transmitting the objects to be sorted; the detection device is arranged in the shielding box corresponding to the transmission device and is used for detecting and acquiring the image information of the object to be sorted; the sorting device is arranged corresponding to the output end of the transmission device; the upper computer is respectively connected with the detection device and the sorting device, generates a corresponding sorting control instruction after receiving the image information and sends the sorting control instruction to the sorting device so as to control the sorting device to sort the objects to be sorted. The utility model discloses can treat automatically that the letter sorting object detects the letter sorting to can improve letter sorting efficiency, reduce and leak and examine the risk, and can use manpower sparingly the cost.

Description

Automatic detection sorting equipment
Technical Field
The utility model relates to an automated inspection technical field, concretely relates to automated inspection letter sorting equipment.
Background
At present, the automation degree of the textile industry is higher and higher, and in the production and packaging process of the whole textile, more or less metal foreign matters are generated, such as broken needles in the sewing process, drawing pins in the packaging process and the like.
SUMMERY OF THE UTILITY MODEL
The present invention aims at solving at least one of the technical problems in the above-mentioned technology to a certain extent. Therefore, the utility model aims to provide an automated inspection letter sorting equipment can treat the letter sorting object automatically and detect the letter sorting to can improve letter sorting efficiency, reduce and leak and examine the risk, and can use manpower sparingly the cost.
In order to achieve the purpose, the embodiment of the utility model provides an automatic detection sorting device, a shielding box; the middle part of the transmission device is arranged in the shielding box, and the transmission device is used for transmitting the objects to be sorted; the detection device is arranged in the shielding box corresponding to the transmission device and is used for detecting and acquiring the image information of the object to be sorted; the sorting device is arranged corresponding to the output end of the conveying device; the upper computer is respectively connected with the detection device and the sorting device, generates a corresponding sorting control instruction after receiving the image information and sends the sorting control instruction to the sorting device to control the sorting device to sort the objects to be sorted.
According to the embodiment of the utility model provides an automated inspection letter sorting equipment, through setting up transmission device, and correspond transmission device and set up detection device and detect and acquire the image information who treats the letter sorting object, and correspond the transmission device output and set up sorting device, still link to each other with detection device and sorting device respectively through setting up the host computer, in order to generate corresponding letter sorting control instruction after receiving image information, and send letter sorting control instruction to sorting device and treat the letter sorting object with control sorting device and sort, therefore, can treat the letter sorting object automatically and detect the letter sorting, thereby can improve letter sorting efficiency, reduce the risk of lou examining, and can use manpower sparingly cost.
In addition, according to the utility model discloses automatic detection letter sorting equipment that above-mentioned embodiment provided can also have following additional technical characterstic:
according to the utility model discloses an embodiment, detection device includes ray emission unit and detecting element, wherein, ray emission unit set up in the transmission device below, detecting element correspond set up in the transmission device top.
According to the utility model discloses an embodiment, ray emission unit includes ray emitter and collimator, wherein, ray emission unit is used for sending the cone beam of rays, the collimator is used for with the cone beam of rays turns into fan-shaped bundle of rays and sends.
According to the utility model discloses an embodiment, the detecting element includes detector and collection board, wherein, the detector be L type arrange set up in the transmission device top, the detector is used for acquireing wait to sort the image information of object, and will image information converts the signal of telecommunication into and sends to the collection board, the collection board be used for with signal of telecommunication conversion is digital signal.
According to the utility model discloses an embodiment, the host computer specifically is used for receiving digital signal, and according to digital signal judges whether there is the foreign matter in treating the letter sorting object, if treat to have the foreign matter in the letter sorting object, then generate foreign matter letter sorting instruction with control sorting device has the foreign matter letter sorting.
According to an embodiment of the invention, the radiation emitter is an X-ray emitter.
According to the utility model discloses an embodiment, the detector is X ray linear array detector.
According to an embodiment of the present invention, the acquisition board is a data acquisition card.
According to the utility model discloses an embodiment, the host computer is the computer.
Drawings
Fig. 1 is a schematic structural view of an automatic detecting and sorting apparatus according to an embodiment of the present invention;
fig. 2 is a schematic diagram of the radiation emitting unit according to an embodiment of the present invention;
fig. 3 is a schematic diagram of the detecting unit according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of the automatic detecting and sorting apparatus according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Fig. 1 is the utility model discloses automated inspection letter sorting equipment's schematic structure diagram.
As shown in fig. 1, the automatic detecting and sorting apparatus according to the embodiment of the present invention includes a shielding box 10, a transmission device 20, a detection device 30, a sorting device 40, and an upper computer 50. Wherein, the middle part of the transmission device 20 is arranged in the shielding box 10, and the transmission device 20 is used for transmitting the objects to be sorted; the detection device 30 is arranged in the shielding box 10 corresponding to the transmission device 20, and the detection device 30 is used for detecting and acquiring image information of an object to be sorted; the sorting device 40 is arranged corresponding to the output end of the transmission device 20; the upper computer 50 is respectively connected with the detection device 30 and the sorting device 40, and the upper computer 50 generates a corresponding sorting control instruction after receiving the image information and sends the sorting control instruction to the sorting device 40 to control the sorting device 40 to sort the objects to be sorted.
Specifically, the utility model discloses the usable radiographic imaging principle of automated inspection letter sorting equipment, for example usable X-ray imaging principle, send out X ray through detection device 30 and detect the image information who obtains this and treat the letter sorting object in order to wait to sort the object on transmission device 20, and can send this image information to host computer 50 in real time and whether have the foreign matter in order to judge this and treat the letter sorting object, it carries out corresponding letter sorting action to control sorting device 40, therefore, can treat the letter sorting object automatically and detect the letter sorting, thereby can improve letter sorting efficiency, reduce and miss the risk, and can use manpower sparingly cost.
In an embodiment of the present invention, as shown in fig. 1, the transfer device 20 may be a transfer belt, and an intermediate portion of the transfer device 20, i.e., a portion between the rolling wheels 201 and 202, may be disposed in the shield box 10.
In an embodiment of the present invention, as shown in fig. 2, the detecting device 30 may include a radiation emitting unit 301 and a detecting unit 302. The radiation emitting unit 301 may be disposed below the conveying device 20, i.e., the conveying belt, for emitting the radiation, and the detecting unit 302 may be correspondingly disposed above the conveying device 20, i.e., the conveying belt, for obtaining the image information of the object to be sorted irradiated by the radiation.
In an embodiment of the present invention, as shown in fig. 2, the radiation emitting unit 301 includes a radiation emitter 3011 and a collimator 3012. The ray emission unit 301 can emit a cone-shaped ray beam, and the collimator 3012 can convert the cone-shaped ray beam into a fan-shaped ray beam to emit the fan-shaped ray beam, so that the ray emitted by the ray emission unit 301 can be ensured to have a larger irradiation range, and the whole shielding box 10 can be scanned. Wherein the radiation emitter 3011 is an X-ray emitter.
In an embodiment of the present invention, as shown in fig. 3, the detection unit 302 includes a detector 3021 and a collecting board 3022. The detector 3021 may be arranged above the transmission device 20 in an L-shaped manner, the detector 3021 may be configured to obtain image information of an object to be sorted, convert the image information into an electrical signal, and send the electrical signal to the acquisition board 3022, where the acquisition board 3022 may be configured to convert the electrical signal into a digital signal, the detector 3021 is an X-ray linear array detector, and the acquisition board 3022 is a data acquisition card. In addition, the detectors 3021 are arranged in an L-shaped arrangement above the conveyor 20, which may be arranged diagonally to the radiation emitters 3011, so that the radiation emitters can scan the cross-section of the entire shielding box, thereby avoiding dead scanning angles and ensuring that all parts of all objects to be sorted are detected through the shielding box.
Specifically, the detector 3021, that is, the X-ray linear array detector, may convert the received radiation that penetrates through the object to be sorted and is emitted from the radiation emitter 3011, that is, the X-ray emitter, into a current signal, and send the current signal to the acquisition board 3022, that is, the data acquisition card, where the acquisition board 3022, that is, the data acquisition card, may amplify the received current signal and convert the current signal into a digital signal, which may be converted into a 16-bit digital signal, for example, and may send the 16-bit digital signal to the upper computer 50.
Further, the upper computer 50 may receive the digital signal, and determine whether there is a foreign object in the object to be sorted according to the digital signal, and if there is a foreign object in the object to be sorted, generate a foreign object sorting instruction to control the sorting device 40 to sort the foreign object. The upper computer 50 may be a computer, and may be connected to the detection device 30 through RS232 serial port remote communication, so as to ensure that the radiation emitter 3011, that is, the X-ray emitter, operates at a set voltage and current, so as to stably emit X-rays.
Specifically, the upper computer 50, i.e., the computer, may perform offset and inconsistency correction on the received digital signal, e.g., a 16-bit digital signal, and may obtain a cross-sectional image of each cross section in the shielding box according to the corrected digital signal, and may obtain an overall image of the object to be sorted through a combination of the cross-sectional images of each cross section, where a gray value of the image may represent a degree of absorption of X-rays by the object to be sorted, so as to distinguish and identify each part of the object to be sorted, so as to determine whether there is a foreign object in the object to be sorted. It should be noted that the computer has a display screen and can display the processing result.
In practical application, the upper computer 50 and the shielding box 10 may be designed integrally, as shown in fig. 4, the upper computer 50 may be disposed on the shielding box 10, and lead curtains 100 are further disposed at openings at two sides of the shielding box 10 to ensure the light-shielding property of the shielding box 10. The working process of the automatic detecting and sorting device of the present invention will be explained below with reference to fig. 4.
As shown in fig. 4, after an object to be sorted enters the shielding box 10 through the transmission device 20, i.e. the transmission belt, the radiation emitter 3011, i.e. the X-ray emitter can emit a cone-shaped radiation beam, and can be converted into a fan-shaped radiation beam by the collimator 3012 to irradiate onto the transmission device 20, i.e. the object to be sorted on the transmission belt, after the object to be sorted absorbs the X-ray, the detector 3021, i.e. the X-ray linear array detector can perform a tomography scan on the object to be sorted, and generate photons by absorbing energy of the radiation, thereby exciting the photodiode array inside to convert the received projection image of the object to be sorted into a current signal, and can send the current signal to the acquisition board 3022, i.e. the data acquisition card can perform integral amplification and a/D conversion on the received current signal to output a digital signal to the upper computer 50, i.e. the computer, the upper computer 50, i.e., the computer, can correct the deviation and the inconsistency of the received digital signals, and can display, amplify and perform AI analysis on the corrected digital signals to determine whether foreign objects exist in the objects to be sorted, wherein if foreign objects exist in the objects to be sorted, a foreign object sorting instruction is generated to control the sorting device 40 to sort. The upper computer 50, i.e., the computer, may include a display screen 501 and an input keyboard 502 for displaying the detection result and inputting and adjusting the control command.
According to the embodiment of the utility model provides an automated inspection letter sorting equipment, through setting up transmission device, and correspond transmission device and set up detection device and detect and acquire the image information who treats the letter sorting object, and correspond the transmission device output and set up sorting device, still link to each other with detection device and sorting device respectively through setting up the host computer, in order to generate corresponding letter sorting control instruction after receiving image information, and send letter sorting control instruction to sorting device and treat the letter sorting object with control sorting device and sort, therefore, can treat the letter sorting object automatically and detect the letter sorting, thereby can improve letter sorting efficiency, reduce the risk of lou examining, and can use manpower sparingly cost.
In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. The meaning of "plurality" is two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.

Claims (9)

1. An automated inspection sorting apparatus, comprising:
a shield case;
a conveying device, the middle part of which is arranged in the shielding box, and the conveying device is used for conveying the objects to be sorted;
the detection device is arranged in the shielding box corresponding to the transmission device and is used for detecting and acquiring the image information of the object to be sorted;
the sorting device is arranged corresponding to the output end of the conveying device;
the upper computer is respectively connected with the detection device and the sorting device, generates a corresponding sorting control instruction after receiving the image information and sends the sorting control instruction to the sorting device to control the sorting device to sort the objects to be sorted.
2. The automatic detecting and sorting equipment according to claim 1, wherein the detecting device comprises a ray emitting unit and a detecting unit, wherein the ray emitting unit is arranged below the conveying device, and the detecting unit is correspondingly arranged above the conveying device.
3. The automatic detection and sorting equipment according to claim 2, wherein the ray emitting unit comprises a ray emitter and a collimator, wherein the ray emitting unit is used for emitting a cone-shaped ray beam, and the collimator is used for converting the cone-shaped ray beam into a fan-shaped ray beam and emitting the fan-shaped ray beam.
4. The automatic detecting and sorting equipment according to claim 3, wherein the detecting unit comprises detectors and collecting plates, wherein the detectors are arranged above the transmission device in an L shape, the detectors are used for acquiring image information of the objects to be sorted and converting the image information into electric signals to be sent to the collecting plates, and the collecting plates are used for converting the electric signals into digital signals.
5. The automatic detection and sorting equipment according to claim 4, wherein the upper computer is specifically configured to receive the digital signal, determine whether foreign matters exist in the object to be sorted according to the digital signal, and generate a foreign matter sorting instruction to control the sorting device to sort the foreign matters if the foreign matters exist in the object to be sorted.
6. The automated inspection sorting apparatus of claim 5, wherein the radiation emitter is an X-ray emitter.
7. The automated inspection sorting apparatus of claim 5, wherein the detector is an X-ray line array detector.
8. The automated inspection sorting apparatus of claim 5, wherein the acquisition board is a data acquisition card.
9. The automated inspection sorting apparatus of claim 5, wherein the upper computer is a computer.
CN202120400130.XU 2021-02-23 2021-02-23 Automatic detection sorting equipment Active CN214865378U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115201228A (en) * 2022-06-24 2022-10-18 无锡日联科技股份有限公司 Food defect detection device based on X-ray imaging
WO2023174955A1 (en) * 2022-03-17 2023-09-21 Aesculap Ag Instrument tracking and instrument inspection for automatically identifying medical/surgical items

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023174955A1 (en) * 2022-03-17 2023-09-21 Aesculap Ag Instrument tracking and instrument inspection for automatically identifying medical/surgical items
CN115201228A (en) * 2022-06-24 2022-10-18 无锡日联科技股份有限公司 Food defect detection device based on X-ray imaging

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