CN214833016U - Novel air suction dredge with reamer - Google Patents
Novel air suction dredge with reamer Download PDFInfo
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- CN214833016U CN214833016U CN202120767493.7U CN202120767493U CN214833016U CN 214833016 U CN214833016 U CN 214833016U CN 202120767493 U CN202120767493 U CN 202120767493U CN 214833016 U CN214833016 U CN 214833016U
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- reamer
- suction dredge
- air suction
- dredge
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- 229910003460 diamond Inorganic materials 0.000 claims abstract description 10
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- 238000010276 construction Methods 0.000 abstract description 20
- 239000004575 stone Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 6
- 230000000087 stabilizing effect Effects 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 239000011435 rock Substances 0.000 description 5
- 239000002689 soil Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
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- 230000004888 barrier function Effects 0.000 description 1
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- 239000004927 clay Substances 0.000 description 1
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- 239000012634 fragment Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
The invention discloses a novel air suction dredge with a reamer, which comprises a dredge body, a motor and a reamer, wherein two horizontal supporting horizontal plates are arranged at the bottom of the dredge body, a hole is formed in the middle of each horizontal plate for placing a dredge suction pipe and an air blowing pipe of the dredge body, round pipes are fixedly arranged at two ends of each horizontal plate, the motor is arranged in each round pipe, a connecting rod is arranged above the reamer, a conical frame with a downward direction is arranged below the reamer, diamond broken mud blocks are arranged on the inclined edges of the conical frame, the device adopts a structure in a shape like the Chinese character jing, the upper horizontal supporting horizontal plate and the lower horizontal supporting horizontal plate play a role of a stabilizing device, the balance is good, the two reamers can improve the construction efficiency, the conical frame is arranged below the reamer, the device can conveniently move downwards, the diamond broken mud blocks are arranged below the conical frame, the stone breaking efficiency is high after the reamer rotates, the service life is long, and the device is widely applied, can process various complex geological conditions and improve the construction efficiency.
Description
Technical Field
The invention belongs to the field of mechanical transmission manufacturing, and particularly relates to a novel air suction dredge with a reamer.
Background
When the conventional open caisson is not drained and sinks, a sinking method that the air suction dredge is matched with a diver is selected according to field conditions, and the water level in the open caisson is not lower than the water level outside the open caisson during construction. This engineering yard is close dykes and dams, and the geology is mostly backfill and throws and pack the piece stone, and the periphery includes important structures, high-voltage wire pole etc. and the construction environment is comparatively complicated, and the construction face is comparatively limited, and is higher to the requirement of air suction dredge, and except must satisfying general construction requirement, still need to guarantee construction reliability, efficiency of construction, economic environmental protection, considers simultaneously and reserves the working face for other process constructions. The bottom of an original air suction dredge is only provided with a single dredge pipe, mixed liquid of soil and water can be sucked, insoluble substances such as rock blocks, hard soil and the like are not easy to suck, and the air suction dredge cannot complete operation activities under complex geological conditions.
In view of the wide application of open caisson construction in various construction fields, the market is greatly eager for equipment and methods which can treat various complex geological conditions, improve construction efficiency and easily cope with emergencies.
Disclosure of Invention
In order to solve the problems, the invention discloses a novel air suction dredge with a reamer, which is improved and optimized on the basis of original equipment, has low cost and convenient and simple operation, and improves the construction efficiency.
In order to achieve the purpose, the technical scheme of the invention is as follows:
the utility model provides a take novel air suction dredge of reamer, includes suction dredge body, motor, reamer, is equipped with two horizontal support horizontal plates in suction dredge body bottom, suction dredge and the gas blow pipe of suction dredge body are placed to horizontal plate middle part trompil, horizontal plate both ends trompil fixed mounting pipe, the motor sets up in the pipe, the reamer top is the connecting rod, and the reamer below is the decurrent toper frame of direction, is equipped with the broken mud piece of diamond on the hypotenuse of toper frame.
As an improvement of the invention, the two reamers are of different lengths.
As an improvement of the invention, the motor is connected with the output shaft through a transmission gear.
As an improvement of the invention, the connecting rod is connected with the output shaft through a flange.
As an improvement of the invention, the height of the mud suction pipe and the blowing pipe is higher than that of the reamer.
As an improvement of the invention, the mud breaking block is of a cuboid structure and is vertically arranged on the inclined edge of the conical frame.
As an improvement of the invention, the mud breaking block is connected with the bevel edge of the conical frame through a bolt.
As an improvement of the reamer, the distance between the two horizontal supporting horizontal plates is 1.5-3m, the diameter of the circular tube is 40-50cm, the middle part of the circular tube is provided with a convex ring, the motor and the transmission gear are arranged inside the convex ring, and the length of the reamer is 3-5 m.
The invention discloses an installation and use method of a novel air suction dredge with a reamer, which comprises the following steps:
(1) two horizontal supporting horizontal plates are additionally arranged at the bottom of the suction dredge body;
(2) a hole is formed in the middle of the horizontal plate to fix a mud suction pipe and an air blowing pipe of the mud suction machine body, and holes are formed in the two ends of the horizontal plate to fix round pipes;
(3) a motor is arranged in the round pipe and is connected with the reamer through a transmission gear; the size of the reamer can be adjusted according to the geological condition of an implementation area, and the diamond mud breaking block below the reamer can be replaced; the suction dredge body and the motor are respectively provided with an independent switch for opening and closing;
(4) when the underwater mud suction device is used, the underwater mud suction device is firstly put into water, the mud suction device body is started, the air blowing pipes blow off all barriers, the device is made to sink to the bottom, the conical frame with the downward direction is arranged below the reamers, the pointed ends face downwards, the reamer is easily inserted into the bottom, the motor is started, the reamers on the two sides rotate to break the underwater mud, hard soil and rock blocks, the rock blocks are pumped out of the mud suction pipes by the aid of the mud pump, and finally the device is pulled out of the water.
The invention has the beneficial effects that:
(1) the device adopts a structure in a shape like a Chinese character 'jing', the upper and lower horizontal supporting horizontal plates play a role of a stabilizing device, when the reamers at two sides rotate to crush stone, the whole device (comprising a mud suction pipe and an air blowing pipe) is stable and cannot shake back and forth, the reamers vertically drill downwards under the action of gravity (without downward external force), the balance is good, and the construction efficiency is high;
(2) two ends of the mud suction pipe are respectively provided with a reamer, and broken stones thrown out after the reamers rotate are sucked away by the mud suction pipe, so that the construction efficiency is high;
(3) the lower part of the reamer is provided with a conical frame with a downward direction, so that the device can conveniently move downwards, the inclined edge of the conical frame is provided with a diamond mud breaking block, the reamer has high efficiency of breaking the mud after rotating and long service life, and the mud breaking block is connected with the inclined edge of the conical frame through a bolt, so that the mud breaking block can be replaced when damaged, and the use cost and the maintenance time are reduced;
(4) the motor is arranged in the circular tube, so that the waterproof effect is good, and the service life is long;
(5) the device is widely applied, and can treat various complex geological conditions and improve the construction efficiency.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a perspective view of the present invention.
List of reference numerals:
1. the mud suction machine comprises a mud suction machine body, 2, a motor, 3, a reamer, 4, a horizontal plate, 5, a mud suction pipe, 6, an air blowing pipe, 7, a round pipe, 8, a connecting rod, 9, a conical frame, 10, a mud breaking block, 11, a flange, 12 and a convex ring.
Detailed Description
The present invention will be further illustrated with reference to the accompanying drawings and specific embodiments, which are to be understood as merely illustrative of the invention and not as limiting the scope of the invention. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
As shown in the figure, the novel air suction dredge with the reamer comprises a dredge body 1, a motor 2 and a reamer 3, wherein two horizontal supporting horizontal plates 4 are arranged at the bottom of the dredge body 1, a mud suction pipe 5 and an air blowing pipe 6 of the dredge body are arranged in the middle of each horizontal plate 4, round pipes 7 are fixedly arranged at two ends of each horizontal plate 4 through holes, the motor 2 is arranged in each round pipe 7, a connecting rod 8 is arranged above the reamer 3, a steel conical frame 9 with a downward direction is arranged below the reamer 3, and a diamond mud breaking block 10 is arranged on the inclined edge of the conical frame 9.
The invention relates to a novel air suction dredge with reamers, which is characterized in that two newly added horizontal plates 4 and two reamers 3 are arranged in a 'well' shape, the whole device is very high, the distance between two horizontal supporting horizontal plates 4 is 1.5-3m, the diameter of a circular tube 7 is 40-50cm, the middle part of the circular tube 7 is provided with a convex ring 12 (the diameter of the convex ring is 70-80cm, a supporting frame is arranged in the convex ring for placing a motor and a transmission gear, the convex ring 12 is connected with the circular tube 7 through a flange so as to be convenient for assembling and disassembling the motor), the motor 2 and the transmission gear are arranged in the convex ring 12, the length of each reamer 3 is 3-5m, wherein the circular tube 7, the suction dredge 5 and the blowing pipe 6 are all steel tubes, and can directly sink down by gravity after being put into water, the blowing pipes are started to blow away other possible obstacles, so that the device sinks to the ground, and a conical frame with a downward direction is arranged below the reamers, the pointed end is downward, so that the device is easily inserted into the water bottom, the motor is started, the reamers on the two sides rotate to break up silt, hard soil and rock blocks at the water bottom, the broken blocks are pumped out from the mud suction pipe by using the mud pump, and finally the device is pulled out from the water. The motor 2 is arranged in the circular tube 7, so that the waterproof effect is good, and the service life is long.
The invention installs the electrical machinery 2 in the round tube, the electrical machinery 2 connects the reamer 3 through the drive gear; the length of the reamers 3 can be adjusted according to the geological condition of an implementation area, the two reamers 3 are different in length, one is higher and the other is lower, the two reamers rotate to avoid mutual interference, and the diamond mud breaking blocks below the reamers can be replaced; the suction dredge body and the motor are respectively provided with an independent switch to be opened and closed.
The invention adopts a structure in a shape like a Chinese character 'jing', the upper and lower horizontal supporting horizontal plates 4 play a role of a stabilizing device, when the reamers 3 at two sides rotate to crush stone, the whole device (comprising a mud suction pipe and an air blowing pipe) is stable and cannot shake back and forth, the reamers vertically drill downwards under the action of gravity, the balance is good, the application range is wide, and the construction efficiency is high.
According to the invention, the two ends of the mud suction pipe 5 are respectively provided with the reamer 3, and broken stones beaten out after the reamer 3 rotates are sucked away by the mud suction pipe, so that the construction efficiency is improved by times.
The conical frame 9 with the downward direction is arranged below the reamer 3, so that the device can conveniently move downwards, the diamond mud breaking block 10 is arranged on the inclined edge of the conical frame 9, the mud breaking block 10 can break hard mud and stone after the reamer rotates, the stone breaking efficiency is high, the mud breaking block 10 is made of diamond, the service life is long, and the mud breaking block 10 is connected with the inclined edge of the conical frame 9 through the bolt, so that the mud breaking block can be replaced when damaged, and the use cost and the maintenance time are reduced; the output shaft of the motor 2 is also connected with the connecting rod 8 through the flange 11, and if the reamer is bent and deformed, the reamer cannot be used, so that the reamer is convenient to replace integrally.
The height of the mud suction pipe 5 and the height of the air blowing pipe 6 are higher than that of the reamer 3, namely, the reamer 3 firstly touches hard mud or stone and is firstly smashed, then the opening of the mud suction pipe 5 just sinks to the height to suck fragments away, and the device is ingenious in design and convenient to operate, and can provide reference significance for the future open caisson construction.
The mud breaking block 10 is of a cuboid structure and is vertically arranged on the bevel edge of the conical frame 9 (similar to teeth on a rotary roller of a crusher), clay, silt and rock with the particle size larger than 10cm can be directly treated (a conventional air suction dredger in the market can only suck gravel with the particle size smaller than 5 cm), the rotating speed of a reamer head is 12r/min, the mud breaking block is suitable for a sunk well non-drainage sinking method construction site close to a dam and complicated in geological conditions, the mud breaking efficiency is high, and the service life is long.
The technical means disclosed in the invention scheme are not limited to the technical means disclosed in the above embodiments, but also include the technical scheme formed by any combination of the above technical features.
Claims (8)
1. The utility model provides a take novel air suction dredge of reamer which characterized in that: including suction dredge body, motor, reamer, be equipped with two horizontal support horizontal plates in suction dredge body bottom, the suction dredge and the gas blow pipe of suction dredge body are placed to horizontal plate middle part trompil, horizontal plate both ends trompil fixed mounting pipe, the motor sets up in the pipe, the reamer top is the connecting rod, and the reamer below is the decurrent toper frame of direction, is equipped with the broken mud piece of diamond on the hypotenuse of toper frame.
2. The novel air suction dredge with the reamer as claimed in claim 1, characterized in that: the two reamers are of different lengths.
3. The novel air suction dredge with the reamer as claimed in claim 1, characterized in that: the motor is connected with the output shaft through a transmission gear.
4. The novel air suction dredge with the reamer as claimed in claim 1, characterized in that: the connecting rod is connected with the output shaft through a flange.
5. The novel air suction dredge with the reamer as claimed in claim 1, characterized in that: the height of the mud suction pipe and the height of the air blowing pipe are higher than that of the reamer.
6. The novel air suction dredge with the reamer as claimed in claim 1, characterized in that: the mud breaking block is of a cuboid structure and is vertically arranged on the oblique edge of the conical frame.
7. The novel air suction dredge with the reamer as claimed in claim 1, characterized in that: the mud breaking block is connected with the bevel edge of the conical frame through a bolt.
8. The novel air suction dredge with the reamer as claimed in claim 3, wherein: the distance between the two horizontal supporting horizontal plates is 1.5-3m, the diameter of the circular tube is 40-50cm, the middle part of the circular tube is provided with a convex ring, the motor and the transmission gear are arranged inside the convex ring, and the length of the reamer is 3-5 m.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120767493.7U CN214833016U (en) | 2021-04-15 | 2021-04-15 | Novel air suction dredge with reamer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120767493.7U CN214833016U (en) | 2021-04-15 | 2021-04-15 | Novel air suction dredge with reamer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214833016U true CN214833016U (en) | 2021-11-23 |
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ID=78763935
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120767493.7U Active CN214833016U (en) | 2021-04-15 | 2021-04-15 | Novel air suction dredge with reamer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214833016U (en) |
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2021
- 2021-04-15 CN CN202120767493.7U patent/CN214833016U/en active Active
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| GR01 | Patent grant | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20231010 Address after: 200032 No. 139, Xuhui District, Shanghai, Pingjiang Road Patentee after: CCCC THIRD HARBOR ENGINEERING Co.,Ltd. Patentee after: NO.3 ENGINEERING CO., LTD. OF CCCC THIRD HARBOR ENGINEERING Co.,Ltd. Address before: No.1402 Gulou Road, Nanjing City, Jiangsu Province Patentee before: NANJING BRANCH OF CCCC THIRD HARBOR ENGINEERING CO.,LTD. Patentee before: NO.3 ENGINEERING CO., LTD. OF CCCC THIRD HARBOR ENGINEERING Co.,Ltd. |