CN214831167U

CN214831167U - Cleaning device of overflow dyeing machine

Info

Publication number: CN214831167U
Application number: CN202121681662.1U
Authority: CN
Inventors: 王柏土; 娄剑锋
Original assignee: Shaoxing Xinglong Dyeing Co ltd
Current assignee: Shaoxing Xinglong Dyeing Co ltd
Priority date: 2021-07-22
Filing date: 2021-07-22
Publication date: 2021-11-23
Anticipated expiration: 2031-07-22

Abstract

The application relates to a cleaning device of an overflow dyeing machine, which comprises a cleaning box, wherein a plurality of cleaning cavities are horizontally arranged in the cleaning box, a circulating mechanism is arranged on the cleaning box, and the circulating mechanism comprises two groups of water squeezing rollers, a first water pump and a plurality of water filtering components; two sets of wringing rollers are respectively installed in the cleaning cavities at the two ends of the cleaning box in a horizontal rotating manner, the first water pump is installed on the side wall of the cleaning box and communicated with the cleaning cavities, a plurality of water filtering components are installed on the side wall of the cleaning box at horizontal intervals, and the water filtering components are communicated with the two adjacent cleaning cavities. This application has the impurity of the dyestuff that does not fix a color and the flock on the dacron surface fabric and dashes down to reduce the waste of dyestuff, reduce the energy consumption, reduce the effect of water waste simultaneously.

Description

Cleaning device of overflow dyeing machine

Technical Field

The application relates to the technical field of polyester processing dyeing, in particular to a cleaning device of an overflow dyeing machine.

Background

The polyester fabric is usually dyed by adopting a disperse dye, and usually needs to be dyed by using an overflow dyeing machine.

In the related art, the overflow dyeing machine comprises a cylinder body, a rotary disc in the cylinder body is rotatably provided with a cloth lifting wheel and circulating pipes, the two ends of the cloth lifting wheel are respectively communicated with the two ends of the cylinder body, the cloth lifting wheel rotates and drives the polyester fabric to ascend, the polyester fabric circularly moves in the circulating pipes and the cylinder body, and the dyed polyester fabric is washed by multiple water after being discharged, so that the dyeing of the polyester fabric is completed.

With respect to the related art among the above, the inventors consider that the following drawbacks exist: when the polyester fabric is discharged and washed, the dye in the cylinder body can be taken out of the cylinder body, so that a large amount of redundant dye liquor exists on the polyester fabric, and the redundant dye liquor is washed by a large amount of water during washing, so that the waste of water resources is increased.

SUMMERY OF THE UTILITY MODEL

In order to reduce unnecessary dye liquor on the dacron surface fabric, reduce the waste of water resource, this application provides an overflow dyeing machine's belt cleaning device.

The application provides a cleaning device of overflow dyeing machine adopts following technical scheme:

a cleaning device of an overflow dyeing machine comprises a cleaning box, wherein a plurality of cleaning cavities are horizontally arranged in the cleaning box, a circulating mechanism is arranged on the cleaning box, and the circulating mechanism comprises two groups of water squeezing rollers, a first water pump and a plurality of water filtering components; the two groups of water squeezing rollers are horizontally and rotatably installed in cleaning cavities at two ends of the cleaning box respectively, the first water pump is installed on the side wall of the cleaning box and communicated with the cleaning cavities, the water filtering assemblies are installed on the side wall of the cleaning box at intervals, and the water filtering assemblies are communicated with the two adjacent cleaning cavities.

By adopting the technical scheme, after the polyester fabric is discharged from the cylinder body, the polyester fabric enters from one end of the cleaning box, the squeezing roller extrudes redundant dye liquor on the polyester fabric, and then the polyester fabric sequentially passes through the plurality of cleaning cavities to wash down unfixed dye and impurities of flock on the polyester fabric, so that the polyester fabric can be cleaned; the cleaned water flows into the adjacent cleaning cavities after being filtered by the water filtering component, and the cleaned water is mixed with the redundant dye liquor and then flows back into the cylinder body again through the first water pump, so that the waste of dye is reduced, and meanwhile, the waste of water resources is reduced.

Optionally, the drainage subassembly includes water strainer box, filter plate, inlet tube, outlet pipe and second water pump, the water strainer box is installed on the lateral wall of wasing the case, the filter plate is installed in the water strainer box, inlet tube and outlet pipe are installed respectively in the both sides that the water strainer box is relative and are located the both sides of filter plate respectively, the inlet tube washs the chamber intercommunication with one of them, the outlet pipe washs the chamber intercommunication with adjacent, the second water pump is installed on the lateral wall of water strainer box and is communicate with the outlet pipe.

Through adopting above-mentioned technical scheme, wash abluent water in the intracavity and pass the inlet tube and get into the drainage case, through the filtration back of filter plate, the flock that washs down is attached to the filter plate, and the water after the filtration gets into adjacent washing intracavity through the outlet pipe under the effect of first water pump to make abluent hydroenergy enough reuse, thereby reduced the use of clear water.

Optionally, a spray rod is arranged on the side wall of the cleaning cavity and communicated with the water outlet pipe.

Through adopting above-mentioned technical scheme, water that flows adjacent wash intracavity through the outlet pipe gets into the spray lance, and the spray lance is to the dacron surface fabric water spray, makes the impurity on the dacron surface fabric can be washed down.

Optionally, a through hole is formed in the side wall of the spray rod, water spray holes are formed in the side walls of the two opposite sides of the through hole, and the water spray holes are communicated with the water outlet pipe.

By adopting the technical scheme, the polyester fabric penetrates through the spray rod through the through hole, and water in the water outlet pipe is uniformly sprayed on the two sides of the polyester fabric through the water spraying holes, so that the two sides of the polyester fabric can be uniformly cleaned.

Optionally, the one end that is close to first water pump in the washing case is provided with filtering component, filtering component includes supporting shoe, filter screen and joint spare, the supporting shoe is installed on the lateral wall of wasing the chamber, the filter screen horizontal slip is installed on the supporting shoe and is located the below of one of them group of wringing roller, joint spare is installed on the lateral wall of washing case and is connected with the filter screen.

Through adopting above-mentioned technical scheme, the filter screen passes through joint spare joint and is wasing the incasement, and the wringing roller extrudes unnecessary dyestuff on with polyester fabric, and the dyestuff falls to wasing the intracavity behind the filter screen, and the filter screen can reduce the content of impurity in the dye liquor to make the dye liquor that washs the intracavity can used repeatedly.

Optionally, an installation opening in clamping fit with the filter screen is formed in the side wall of the cleaning box, the clamping piece comprises a clamping block, a limiting spring and a shifting block, an accommodating groove is formed in the side wall of the installation opening, the clamping block is vertically slidably installed in the accommodating groove, the limiting spring is installed in the accommodating groove and connected with the clamping block, and the clamping block is in clamping fit with the filter screen under the action of the limiting spring; the storage tank deviates from and has seted up the sliding hole on the groove lateral wall of wasing the chamber, the vertical slip of shifting block is installed in the sliding hole and is connected with the joint piece.

Through adopting above-mentioned technical scheme, after the filter screen was used for a long time, impurity on the filter screen can reduce the filter effect of filter screen, and the pulling shifting block removes, and the shifting block drives the joint piece and removes, makes joint piece and filter screen separation to can pull down the filter screen and change.

Optionally, a guide angle is formed on the side wall of the clamping block.

Through adopting above-mentioned technical scheme, when the filter screen passed the installing port, the filter screen contacted with the direction angular contact of joint piece, and the elasticity of spacing spring was overcome to the filter screen and promoted the joint piece and get into in the storage tank to the installation of filter screen has been made things convenient for.

Optionally, a rubber layer is arranged on the side wall of the supporting block, and the filter screen abuts against the side wall of the rubber layer.

Through adopting above-mentioned technical scheme, when the filter screen was installed on the supporting shoe, the filter screen supported the rubber layer tightly on the lateral wall of supporting shoe to can reduce the clearance between supporting shoe and the filter screen.

In summary, the present application includes at least one of the following beneficial technical effects:

1. through the setting of circulation mechanism, when rinsing polyester fabric, can send abluent water and unnecessary dye liquor back to in the cylinder body again to reduce the waste of dyestuff, reduced the energy consumption, reduced the waste of water resource simultaneously.

2. Through the arrangement of the spray rod and the through holes, impurities on two sides of the polyester fabric can be uniformly washed.

3. Through the arrangement of the filtering component, the dye liquor in the cleaning cavity can be reused.

4. Through the setting of guide angle, make the installation of filter screen more convenient.

Drawings

FIG. 1 is a schematic perspective view of the present application;

FIG. 2 is a schematic view of the circulation mechanism of the present application in partial perspective with the cleaning tank partially cut away to show internal structure;

FIG. 3 is a schematic partial perspective view of the water filtration assembly of the present application with the water filtration tank partially cut away to show internal construction;

FIG. 4 is a partial perspective view of the spray bar of the present application, with the spray bar partially cut away to show internal structure;

FIG. 5 is a schematic view in partial perspective of the filter assembly of the present application with the cleaning tank partially cut away to show internal construction;

fig. 6 is a partial perspective view of the clamping member of the present application, and the cleaning tank is partially cut away to show the internal structure.

Reference numerals: 100. a cleaning tank; 101. a cleaning chamber; 102. a cloth inlet; 103. a cloth outlet; 104. an installation port; 110. a water return pipe; 130. a spray rod; 131. a through hole; 132. a water spray hole; 133. a water inlet channel; 200. a circulating mechanism; 210. a water squeezing roller; 220. a first water pump; 300. a water filtration assembly; 310. a water filtering tank; 320. filtering the plate; 330. a water inlet pipe; 350. a water outlet pipe; 360. a second water pump; 400. a filter assembly; 410. a support block; 411. mounting grooves; 413. a containing groove; 414. a sliding hole; 420. a filter screen; 430. a clamping piece; 431. a clamping block; 432. a limiting spring; 433. shifting blocks; 435. a clamping groove.

Detailed Description

The present application is described in further detail below with reference to figures 1-6.

Referring to fig. 1 and 2, a cleaning device of an overflow dyeing machine comprises a rectangular cleaning box 100, three rectangular cleaning cavities 101 are horizontally arranged in the cleaning box 100 at intervals along the length direction of the cleaning box, a cloth inlet 102 and a cloth outlet 103 are respectively arranged on the side walls of two ends of the cleaning box 100, and the cloth inlet 102 and the cloth outlet 103 are respectively communicated with the cleaning cavities 101 of two ends of the cleaning box 100; the cleaning tank 100 is provided with a circulation mechanism 200, and the circulation mechanism 200 comprises two groups of wringing rollers 210, a first water pump 220 and two water filtering components 300.

Referring to fig. 2, two groups of wringing rollers 210 are respectively installed in the cleaning cavities 101 at the two ends of the cleaning tank 100, each group of wringing rollers 210 includes two wringing rollers 210, the two ends of the wringing rollers 210 are respectively and horizontally rotatably installed on the two opposite inner walls of the cleaning cavities 101, the two wringing rollers 210 are in rolling connection, and the length direction of the wringing rollers 210 is perpendicular to the length direction of the cleaning tank 100.

Referring to fig. 1 and 2, a water return pipe 110 communicated with the cleaning chamber 101 is fixedly disposed on a side wall of the cleaning tank 100 near the cloth inlet 102, a first water pump 220 is fixedly installed on the ground and connected to the water return pipe 110, and the water return pipe 110 is communicated with the inside of the cylinder so that the dye in the cleaning chamber 101 can flow back into the cylinder.

Referring to fig. 2 and 3, two water filtering assemblies 300 are horizontally installed on the side wall of the washing tank 100 at intervals, the water filtering assemblies 300 are close to the cloth outlet 103, and the water filtering assemblies 300 include a water filtering tank 310, a filter plate 320, a water inlet pipe 330, a water outlet pipe 350 and a second water pump 360; one end fixed connection of inlet tube 330 is on wasing the lateral wall of case 100, and two inlet tubes 330 communicate with two washing chamber 101 that are close to cloth outlet 103 respectively, and water strainer 310 is the rectangle, and water strainer 310 fixed mounting is on wasing the lateral wall of case 100, and two inlet tubes 330 are fixed connection respectively on the lateral wall of two water strainer 310.

Referring to fig. 3, the outlet pipe 350 is fixedly connected to the sidewall of the water filter tank 310 and is communicated with the inside of the water filter tank 310, the two outlet pipes 350 are respectively communicated with the two cleaning chambers 101 near the cloth inlet 102, the filter plate 320 is rectangular, the filter plate 320 is vertically and fixedly connected in the water filter tank 310, the filter plate 320 is located between the inlet pipe 330 and the outlet pipe 350, and the second water pump 360 is fixedly installed on the ground and is fixedly connected with the outlet pipe 350.

Referring to fig. 3 and 4, a long spray bar 130 is horizontally and fixedly arranged on the side wall of the cleaning cavity 101, a rectangular through hole 131 is formed in the side wall of the spray bar 130, the length direction of the through hole 131 is parallel to the length direction of the spray bar 130, a plurality of water spray holes 132 are horizontally arranged on the hole walls of two opposite sides of the through hole 131 at intervals, two water inlet channels 133 are formed in the spray bar 130, the water spray holes 132 on two sides of the through hole 131 are respectively communicated with the two water inlet channels 133, two water outlet pipes 350 close to the cloth inlet 102 penetrate into the cleaning cavity 101, the water outlet pipes 350 are fixedly connected with the side wall of the spray bar 130, the water outlet pipes 350 are communicated with the water inlet channels 133, the polyester fabric penetrates through the through holes 131, and the water spray holes 132 spray water on the polyester fabric, so that impurities on the polyester fabric are washed down.

Referring to fig. 1 and 5, a filter assembly 400 is arranged in the cleaning tank 100, the filter assembly 400 is located in the cleaning chamber 101 communicated with the cloth inlet 102, and the filter assembly 400 comprises a supporting block 410, a filter screen 420 and two clamping pieces 430; the side wall of the cleaning box 100 is provided with a rectangular mounting opening 104, the mounting opening 104 is horizontal and is positioned below the cloth inlet 102, the supporting block 410 is U-shaped, the supporting block 410 horizontally penetrates through the mounting opening 104 and is fixedly mounted on the inner side wall of the cleaning cavity 101, the U-shaped opening of the supporting block 410 is communicated with the mounting opening 104, and the supporting block 410 is positioned below the wringing roller 210.

Referring to fig. 5, an installation groove 411 is formed in the inner side wall of the supporting block 410, the installation groove 411 is horizontal, a rubber layer is fixedly arranged at the bottom of the installation groove 411, the filter screen 420 horizontally penetrates through the installation opening 104 and is installed in the installation groove 411, and the rubber layer is tightly abutted to the bottom of the installation groove 411 by the side wall of the filter screen 420.

Referring to fig. 6, cylindric storage tank 413 has all been seted up at the both ends of installing port 104 upper wall, storage tank 413 is vertical form, joint piece 430 includes joint piece 431, spacing spring 432 and shifting block 433, joint piece 431 is cylindricly, two coaxial vertical slides respectively of joint piece 431 are installed in two storage tanks 413, spacing spring 432 is installed in storage tank 413, spacing spring 432's one end fixed connection is at the tank bottom of storage tank 413, spacing spring 432's other end fixed connection is at the up end of joint piece 431, the direction angle has been seted up to the lower terminal surface of joint piece 431, the direction angle is towards cleaning chamber 101.

Referring to fig. 6, a rectangular sliding hole 414 is formed in the side wall of the accommodating groove 413, the sliding hole 414 horizontally penetrates through the outer side wall of the cleaning box 100, the shifting block 433 is rectangular, the shifting block 433 is fixedly connected to the side wall of the clamping block 431, one end of the shifting block 433, which is far away from the clamping block 431, horizontally penetrates out of the sliding hole 414 and is matched with the sliding hole 414 in a sliding manner, two clamping grooves 435 are formed in the upper end face of the filter screen 420, and the two clamping blocks 431 are respectively clamped in the two clamping grooves 435 under the action of the limiting spring 432, so that the filter screen 420 is fixed on the supporting block 410.

The working principle of the cleaning device of the overflow dyeing machine in the embodiment of the application is as follows:

after the polyester fabric is discharged from the cylinder body, the polyester fabric enters the cleaning box 100 from the fabric inlet 102, redundant dye liquor on the polyester fabric is extruded out by the two water squeezing rollers 210, the extruded dye liquor downwards passes through the filter screen 420, flock and impurities in the dye liquor are filtered out by the filter screen 420, the filtered dye liquor enters the water return pipe 110 and flows back to the cylinder body under the action of the first water pump 220, so that the waste of the dye liquor is reduced, and the energy consumption is reduced.

The dacron surface fabric passes through the spray lance 130 from the through hole 131, and the second water pump 360 presses the filtered water in the last cleaning cavity 101 into the water outlet pipe 350, and the water enters the water spray holes 132 through the water inlet channel 133, so that the water is sprayed on the dacron surface fabric, and impurities on the dacron surface fabric can be washed down.

After the terylene fabric is cleaned in the cleaning cavity 101 close to the cloth outlet 103, the cleaned water enters the filter tank through the water outlet pipe 350 and is filtered by the filter plate 320, so that the filtered water enters the water outlet pipe 350 and enters the water inlet channel 133 under the action of the second water pump 360.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a belt cleaning device of overflow dyeing machine, includes washs case (100), it is equipped with a plurality of washing chambeies (101) to wash horizontal casement in case (100), its characterized in that: the cleaning device is characterized in that a circulating mechanism (200) is arranged on the cleaning box (100), and the circulating mechanism (200) comprises two groups of water squeezing rollers (210), a first water pump (220) and a plurality of water filtering components (300); two sets of wringing rollers (210) are respectively installed in the washing chamber (101) at washing case (100) both ends in the horizontal rotation, first water pump (220) are installed at the lateral wall of washing case (100) and are communicate with washing chamber (101), and are a plurality of drainage subassembly (300) horizontal interval is installed on the lateral wall of washing case (100), and drainage subassembly (300) and two adjacent washing chambers (101) intercommunication.

2. The cleaning device of an overflow dyeing machine according to claim 1, characterized in that: water filtering component (300) include water filter tank (310), filter plate (320), inlet tube (330), outlet pipe (350) and second water pump (360), water filter tank (310) are installed on the lateral wall of wasing case (100), install in water filter tank (310) filter plate (320), inlet tube (330) and outlet pipe (350) are installed respectively in the both sides that water filter tank (310) is relative and are located the both sides of filter plate (320) respectively, inlet tube (330) wash chamber (101) intercommunication with one of them, outlet pipe (350) and adjacent washing chamber (101) intercommunication, second water pump (360) are installed on the lateral wall of water filter tank (310) and are linked together with outlet pipe (350).

3. The cleaning device of an overflow dyeing machine according to claim 2, characterized in that: the side wall of the cleaning cavity (101) is provided with a spray rod (130), and the spray rod (130) is communicated with a water outlet pipe (350).

4. The cleaning device of an overflow dyeing machine according to claim 3, characterized in that: the side wall of the spray rod (130) is provided with a through hole (131), the side walls of two opposite sides of the through hole (131) are provided with water spray holes (132), and the water spray holes (132) are communicated with a water outlet pipe (350).

5. The cleaning device of an overflow dyeing machine according to claim 1, characterized in that: one end of the cleaning box (100) close to the first water pump (220) is provided with a filtering component (400), the filtering component (400) comprises a supporting block (410), a filtering net (420) and a clamping piece (430), the supporting block (410) is installed on the side wall of the cleaning cavity (101), the filtering net (420) is horizontally installed on the supporting block (410) in a sliding mode and located below one group of squeezing rollers (210), and the clamping piece (430) is installed on the side wall of the cleaning box (100) and connected with the filtering net (420).

6. The cleaning device of an overflow dyeing machine according to claim 5, characterized in that: the side wall of the cleaning box (100) is provided with an installation port (104) which is matched with the filter screen (420) in a clamping mode, the clamping piece (430) comprises a clamping block (431), a limiting spring (432) and a shifting block (433), the side wall of the installation port (104) is provided with an accommodating groove (413), the clamping block (431) is vertically arranged in the accommodating groove (413) in a sliding mode, the limiting spring (432) is arranged in the accommodating groove (413) and connected with the clamping block (431), and the clamping block (431) is matched with the filter screen (420) in a clamping mode under the action of the limiting spring (432); the groove side wall of the containing groove (413) deviating from the cleaning cavity (101) is provided with a sliding hole (414), and the shifting block (433) is vertically arranged in the sliding hole (414) in a sliding mode and connected with the clamping block (431).

7. The cleaning device of an overflow dyeing machine according to claim 6, characterized in that: a guide angle is formed in the side wall of the clamping block (431).

8. The cleaning device of an overflow dyeing machine according to claim 5, characterized in that: the side wall of the supporting block (410) is provided with a rubber layer, and the filter screen (420) is tightly propped against the side wall of the rubber layer.