CN214828022U - Electronic tensioner for weaving machine - Google Patents
Electronic tensioner for weaving machine Download PDFInfo
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- CN214828022U CN214828022U CN202121230547.2U CN202121230547U CN214828022U CN 214828022 U CN214828022 U CN 214828022U CN 202121230547 U CN202121230547 U CN 202121230547U CN 214828022 U CN214828022 U CN 214828022U
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Abstract
The utility model relates to an electronic tensioner for a loom, which comprises a box body, wherein the lower end in the box body is provided with a damping wheel, the edge of the damping wheel is provided with an anti-jumping device, and the anti-jumping device is provided with an arc or circular inner edge matched with the outer edge of the damping wheel; a tension rod is rotatably mounted at the top of the front end of the box body, a winding wheel is arranged at the top end of the tension rod, a signal transceiver is arranged below the winding wheel, a tension tester is arranged at one end of a tension spring, a shading piece is fixedly arranged on a mounting seat at the tail part of the tension rod or the tension rod, and an infrared sensor is arranged on the outer side of the box body corresponding to the shading piece; the side of the box body is provided with a control center, the control center comprises a touch display screen, an operation key, an infrared sensor, a tension tester and a signal transceiver which are all electrically connected with the control center. The utility model discloses effectively solve the wire jumper, can not adjust tension and can not monitor the broken string problem according to the condition, have simple structure, simple to operate, advantage with low costs, high production efficiency, high yield quality.
Description
Technical Field
The utility model belongs to the technical field of the tensioner, concretely relates to electron tensioner that loom was used.
Background
The tension controller is a system developed by a single chip microcomputer or some embedded devices and peripheral circuits, is a control instrument, can directly set a tension value required to be controlled, then directly inputs a signal of a tension sensor as a tension feedback value, obtains a deviation through comparison, inputs the deviation into controllers such as a PID (proportion integration differentiation) and the like for processing, and preferably outputs the deviation to a peripheral execution mechanism for control, thereby finally achieving the purposes of minimum deviation and quickest system response.
At present, in the production process of the industrial textile industry or the winding process of producing small transformers, relay coils and the like in the electromechanical industry, a tensioner is usually needed, and the tensioner is used for keeping a winding machine to keep proper tension in the winding process, so that the wound coils are proper in tightness and full in fastening.
The existing magnetic damping tensioner uses the combination of permanent magnet and magnetic hysteresis plate to obtain corresponding damping force under non-contact friction. Due to the design of non-contact work, the service life of the device is greatly prolonged, and the device is simple in structure and convenient to operate. However, in the actual use process, the wire passing part is not provided with a reasonable anti-jumper device, so that the problem of jumper wire frequently occurs, great trouble is brought to the operation, and the production efficiency and the product quality are also influenced to a certain degree.
The tensioners are all provided with the disconnection alarm switch, but the mechanical micro-motion switch has low cost and convenient installation, and the micro-motion switches have good and uneven quality and short service life; the performance and the service life of the external photoelectric proximity switch are both better, but the price is high.
Therefore, there is a need for further improvements in electronic tensioners for weaving machines to address the various disadvantages described above.
Disclosure of Invention
The purpose of the application is: the electronic tensioner for the weaving machine is used for solving and overcoming the defects of the prior art and the application, effectively solving the problems of wire jumping, incapability of adjusting tension according to conditions and incapability of monitoring wire breakage, and has the advantages of simple structure, convenience in installation, low cost, high production efficiency and high yield and quality.
The electronic tensioner for the weaving machine comprises a box body, wherein a damping wheel is arranged at the lower end in the box body, the damping wheel surrounds a tension damper, an anti-jumping wire device is arranged at the edge of the damping wheel, and the anti-jumping wire device is provided with an arc-shaped or circular inner edge matched with the outer edge of the damping wheel;
a tension rod is rotatably mounted at the top of the front end of the box body, a reel is arranged at the top end of the tension rod, a signal transceiver is arranged below the reel, an adjusting rod is arranged at the top of the other end of the box body, a supporting rod extends upwards from the top of the adjusting rod, and a tension spring is connected between the supporting rod and the tension rod; a tension tester is arranged at one end of the tension spring, a shading piece is fixedly arranged on the tension rod or a tail mounting seat of the tension rod, and an infrared sensor is arranged on the outer side of the box body corresponding to the shading piece;
the side of the box body is provided with a control center, the control center comprises a touch display screen and an operation key, and the infrared sensor, the tension tester and the signal transceiver are all electrically connected with the control center.
Preferably, the anti-jumper device comprises a fan-shaped fixing plate, wherein a mounting hole is formed in the fixing plate, a fixing screw penetrates through the mounting hole to fix the jumper device on the box body, and the inner edge of the fixing plate is consistent with the outer edge of the damping wheel in shape.
Preferably, the interior border of stationary blade is equipped with and encloses the piece with stationary blade vertically, enclose the outward flange that damping wheel was pressed close to the piece, it stretches out to be equipped with at least one on the piece prevent the jump line protection piece of damping wheel surface.
Preferably, the infrared sensor is electrically connected with a control center so as to transmit a signal indicating whether the infrared light emitted by the infrared sensor is blocked to the control center.
Preferably, the wire guide wheel is fixedly arranged on the surface of the housing of the tensioner, and the wire guide wheel plays a role in guiding the wires passing through the damping wheel.
Preferably, a fixing plate is arranged on one side of the box body, a mounting seat is arranged on one side corresponding to the fixing plate, a yarn passing wheel is arranged at the upper end of the fixing plate, a wool loop is arranged at the lower end of the yarn passing wheel, and yarn passing porcelain eyes are arranged below the wool loop.
Compared with the prior art, the application has the following obvious advantages and effects:
1. the utility model discloses in, prevent that jumper device sets up near damping wheel, as the auxiliary element of damping wheel, can take turns to winding wire rod with the damping and inject in certain within range, solve the wire jumper problem to prevent that jumper device can design the anti-jumper structure of looks adaptation according to the not unidimensional of damping wheel and characteristics, have simple structure, simple to operate, with low costs, easily advantage popularized.
2. The utility model discloses in, the tension pole top is equipped with the reel, and the reel below is equipped with signal transceiver, can trigger winding device through signal transceiver and stop the operation, avoids winding device idle running, machine loss problem.
3. The utility model discloses in, be connected with tension spring between bracing piece and the tension bar, tension spring one end is equipped with the tension tester, can set for and adjust required tension when winding through control panel, has avoided the spooler during operation, and tension is too big leads to broken string or tension undersize, the problem that the wire winding is not tight.
4. The utility model discloses in, the fixed anti-dazzling screen that sets up on tension bar or tension bar's the afterbody mount pad, the outside of box is provided with an infrared sensor corresponding to anti-dazzling screen, and control center is through the signal that whether the infrared light that acquires infrared sensor and send is blockked to send wrong alarm signal to the coiling machine, promoted the degree of automation of coiling machine, saved the human cost.
5. The utility model discloses in, the box side is equipped with control center, and control center includes touch display screen, operating key, infrared sensor, tension tester, signal transceiver all with control center electric connection, but the display screen shows tension numerical value in real time, can accomplish the user and set up and carry out the function operation, has realized the automation and the intellectuality of tensioner, has enlarged the application scope of tensioner.
Drawings
Fig. 1 is a view showing the overall arrangement of an electronic tensioner for a loom according to the present application.
Fig. 2 is a side view of the case in the present application.
Fig. 3 is a schematic structural diagram of the anti-jump device in the application.
Reference numbers in this application:
the device comprises a box body 1, a damping wheel 2, a tension damper 3, an anti-jumping device 4, a fixing sheet 41, a mounting hole 42, a surrounding sheet 43, an anti-jumping protection sheet 44, a tension rod 5, a reel 6, a signal transceiver 7, an adjusting rod 8, a supporting rod 9, a tension spring 10, a tension tester 11, a shading piece 12, an infrared sensor 13, a control center 14, a display screen 141, an operation key 142, a fixing plate 15, a mounting seat 16, a line wheel 17, a wool loop 18 and a line porcelain eye 19.
Detailed Description
Specific embodiments thereof are described below in conjunction with the following description and the accompanying drawings to teach those skilled in the art how to make and use the best mode of the present application. For the purpose of teaching application principles, the following conventional aspects have been simplified or omitted. Those skilled in the art will appreciate variations from these embodiments that fall within the scope of the application. Those skilled in the art will appreciate that the features described below can be combined in various ways to form multiple variations of the present application. In the present application, the terms "upper", "lower", "left", "right", "middle" and "one" are used for clarity of description, and are not used to limit the scope of the invention, and the relative relationship between the terms and the corresponding terms may be changed or adjusted without substantial technical change. Thus, the present application is not limited to the specific embodiments described below, but only by the claims and their equivalents.
Fig. 1-3 illustrate one embodiment of an electronic tensioner for a loom of the present application.
The utility model relates to an electronic tensioner for a loom, which comprises a box body 1, wherein the lower end of the box body 1 is provided with a damping wheel 2, the edge of the damping wheel 2 is provided with an anti-jumping device 4, and the anti-jumping device 4 is provided with an arc or circular inner edge matched with the outer edge of the damping wheel 2; a tension rod 5 is rotatably installed at the top of the front end of the box body 1, a winding wheel 6 is arranged at the top end of the tension rod 5, a signal transceiver 7 is arranged below the winding wheel 6, a tension tester 11 is arranged at one end of a tension spring 10, a shading piece 12 is fixedly arranged on the tension rod 5 or a tail installation seat 16 of the tension rod 5, and an infrared sensor 13 is arranged on the outer side of the box body 1 corresponding to the shading piece 12; the side of the box body 1 is provided with a control center 14, and the control center 14 comprises a touch display screen 141, an operation key 142, an infrared sensor 13, a tension tester 11 and a signal transceiver 7 which are all electrically connected with the control center 14. The utility model discloses effectively solve the wire jumper, can not adjust tension and can not monitor the broken string problem according to the condition, have simple structure, simple to operate, advantage with low costs, high production efficiency, high yield quality.
As shown in fig. 1 to 3, in the present embodiment,
the utility model provides an electron tensioner that loom was used, the power distribution box comprises a box body 1, the lower extreme is equipped with damping wheel 2 in the box 1, damping wheel 2 surrounds tension damper 3, the edge of damping wheel 2 is equipped with prevents jumper device 4, prevent jumper device 4 have with the arc or the circular shape interior border of 2 outer fringe looks adaptations of damping wheel, prevent jumper device 4 and set up near damping wheel 2, as damping wheel 2's auxiliary element, can inject the winding wire rod in certain within range on the damping wheel 2, solve the jumper problem, and, prevent jumper device 4 can design the jumper structure of preventing of looks adaptation according to the not unidimensional of damping wheel 2 and characteristics, and the power distribution box has the advantages of simple structure, and convenient installation, and is low in cost, and is easy to popularize.
The top of the front end of the box body 1 is rotatably provided with a tension rod 5, the top end of the tension rod 5 is provided with a reel 6, a signal transceiver 7 is arranged below the reel 6, and the signal transceiver can trigger the winding device to stop running, so that the idle running of the winding device and the loss problem of a machine are avoided.
The top of the other end of the box body 1 is provided with an adjusting rod 8, the top of the adjusting rod 8 extends upwards to be provided with a supporting rod 9, a tension spring 10 is connected between the supporting rod 9 and a tension rod 5, one end of the tension spring 10 is provided with a tension tester 11, required tension during wire winding can be set and adjusted through a control panel, the working time of a wire winder is avoided, too large tension leads to wire breakage or too small tension, and the wire winding is not tight.
Tension bar 5 or tension bar 5's afterbody mount pad 16 go up the fixed piece 12 that shades that sets up, and the outside of box 1 is provided with an infrared sensor 13 corresponding to the piece 12 that shades, and control center 14 is through the signal of whether the infrared light that acquires infrared sensor 13 and send is blockked to signal to the coiling machine transmission leads to or stops, has promoted the degree of automation of coiling machine, has saved the human cost.
The side of the box body 1 is provided with a control center 14, the control center 14 comprises a touch display screen 141, an operation key 142, an infrared sensor 13, a tension tester 11 and a signal transceiver 7, which are electrically connected with the control center 14, the display screen 141 can display tension values in real time, the setting of a user can be completed, the functional operation can be performed, the automation and the intellectualization of the tensioner are realized, and the application range of the tensioner is enlarged.
It should be noted that, as shown in fig. 1 and 3, in the embodiment of the present application,
prevent jumper device 4 including being sectorial stationary blade 41, be equipped with mounting hole 42 on the stationary blade 41, the set screw passes mounting hole 42, fix jumper device on box 1, the interior border of stationary blade 41 is unanimous with the outward flange shape of damping wheel 2, the interior border of stationary blade 41 is equipped with encloses piece 43 with stationary blade 41 vertically, enclose the outward flange of piece 43 proximate to damping wheel 2, it stretches out to 2 surfaces of damping wheel's anti-jumper line protection piece 44 to be equipped with at least one on enclosing piece 43, prevent jumper device 4 has simple structure, easy to operate, and is with low costs, the advantage of easily popularizing.
It should be noted that, as shown in fig. 1 and fig. 2, in the embodiment of the present application,
the infrared sensor 13 is electrically connected with a control center 14 so as to transmit a signal indicating whether the infrared light emitted by the infrared sensor is blocked to the control center 14;
when the infrared sensor 13 corresponds the initial position setting of the shading piece 12, under the winding state, the shading piece 12 is in the operating position, namely, the shading piece 12 can not block the infrared sensor 13, the infrared sensor 13 transmits the signal that the infrared light that it sent is in the non-blocking state to the control center 14, which shows that the wire is not broken, at this moment, the control center 14 does not operate, and when the infrared light that the infrared sensor 13 sent is blocked by the shading piece 12, which shows that the winding machine is broken, the infrared sensor 13 transmits the signal that the infrared light that it sent is blocked to the control center 14, the control center 14 sends out the alarm of broken wire, the degree of automation of the winding machine is promoted, and the labor cost is saved.
It should be noted that, as shown in fig. 1, in the embodiment of the present application,
the wire guide wheel is fixedly arranged on the surface of the shell of the tensioner, and the wire passing wheel 17 plays a role in guiding wires passing through the damping wheel 2.
It is further noted that, as shown in fig. 1, in the present embodiment,
one side of the box body 1 is provided with a fixing plate 15, one side corresponding to the fixing plate 15 is provided with a mounting seat 16, the upper end of the fixing plate 15 is provided with a wire passing wheel 17, the lower end of the wire passing wheel 17 is provided with a wool loop 18, and a wire passing porcelain eye 19 is arranged below the wool loop 18.
The utility model discloses when using, with the tensioner connection power, set for required tension value on control center 14, will wait to pass line porcelain eye 19 around the yarn, it is fixed with the yarn through sheep looped pile 18, the yarn is convoluteed on passing line wheel 17, damping wheel 2, anti-bouncing device, is drawn the yarn to the winding device on by reel 6, changes winding tension through control center 14 and tension spring 10.
Since any modifications, equivalents, improvements, etc. made within the spirit and principles of the application may readily occur to those skilled in the art, it is intended to be included within the scope of the claims of this application.
Claims (6)
1. An electronic tensioner for a weaving machine comprises a box body and is characterized in that a damping wheel is arranged at the middle lower end of the box body, the damping wheel surrounds a tension damper, an anti-jumping wire device is arranged at the edge of the damping wheel, and the anti-jumping wire device is provided with an arc-shaped or circular inner edge matched with the outer edge of the damping wheel;
the device comprises a box body, a tension rod, a reel, a signal transceiver, a regulating rod, a supporting rod, a tension spring, a tension tester and an infrared sensor, wherein the top of the front end of the box body is rotatably provided with the tension rod, the top end of the tension rod is provided with the reel, the lower part of the reel is provided with the signal transceiver, the top of the other end of the box body is provided with the regulating rod, the top of the regulating rod extends upwards to be provided with the supporting rod, the tension spring is connected between the supporting rod and the tension rod, one end of the tension spring is provided with the tension tester, a light shading piece is fixedly arranged on a mounting seat at the tail part of the tension rod or the tension rod, and the outer side of the box body is provided with the infrared sensor corresponding to the light shading piece;
the side of the box body is provided with a control center, the control center comprises a touch display screen and an operation key, and the infrared sensor, the tension tester and the signal transceiver are all electrically connected with the control center.
2. An electronic tensioner as claimed in claim 1, wherein: the anti-jumper device comprises a fan-shaped fixing plate, wherein a mounting hole is formed in the fixing plate, a fixing screw penetrates through the mounting hole to fix the jumper device on the box body, and the inner edge of the fixing plate is consistent with the outer edge of the damping wheel in shape.
3. An electronic tensioner as claimed in claim 2, wherein: the interior border of stationary blade is equipped with and encloses the piece with stationary blade vertically, enclose the outward flange that the damping wheel was pressed close to the piece, it stretches out to the anti-jump line screening glass of damping wheel surface to be equipped with at least one on enclosing the piece.
4. An electronic tensioner as claimed in claim 1, wherein: the infrared sensor is electrically connected with a control center so as to transmit a signal indicating whether the infrared light emitted by the infrared sensor is blocked to the control center.
5. An electronic tensioner as claimed in claim 1, wherein: the improved wire passing box is characterized in that a fixing plate is arranged on one side of the box body, a mounting seat is arranged on one side corresponding to the fixing plate, a wire passing wheel is arranged at the upper end of the fixing plate, a wool loop is arranged at the lower end of the wire passing wheel, and a wire passing porcelain eye is arranged below the wool loop.
6. An electronic tensioner as claimed in claim 5, wherein: the wire guide wheel plays a role in guiding wires passing through the damping wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121230547.2U CN214828022U (en) | 2021-06-03 | 2021-06-03 | Electronic tensioner for weaving machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121230547.2U CN214828022U (en) | 2021-06-03 | 2021-06-03 | Electronic tensioner for weaving machine |
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| Publication Number | Publication Date |
|---|---|
| CN214828022U true CN214828022U (en) | 2021-11-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121230547.2U Active CN214828022U (en) | 2021-06-03 | 2021-06-03 | Electronic tensioner for weaving machine |
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| CN (1) | CN214828022U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114054980A (en) * | 2021-12-23 | 2022-02-18 | 瑞纳智绝缘材料（苏州）有限公司 | Laser cutting machine for weaving tube separation type cutting |
-
2021
- 2021-06-03 CN CN202121230547.2U patent/CN214828022U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114054980A (en) * | 2021-12-23 | 2022-02-18 | 瑞纳智绝缘材料（苏州）有限公司 | Laser cutting machine for weaving tube separation type cutting |
| CN114054980B (en) * | 2021-12-23 | 2023-09-08 | 瑞纳智绝缘材料（苏州）有限公司 | A laser cutter for weaving pipe disconnect-type cutting |
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