CN214814099U - Automatic production system for pipe fittings - Google Patents
Automatic production system for pipe fittings Download PDFInfo
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- CN214814099U CN214814099U CN202121488146.7U CN202121488146U CN214814099U CN 214814099 U CN214814099 U CN 214814099U CN 202121488146 U CN202121488146 U CN 202121488146U CN 214814099 U CN214814099 U CN 214814099U
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Abstract
The utility model discloses a pipe fitting automated production system, including material loading machine, crowded first machine, puncher, and be used for carrying out the first bending machine of return bend to the pipe fitting, the second bending machine, third bending machine and fourth bending machine, still including being used for taking out the second manipulator that transmits to third bending machine and fourth bending machine and taking out the pipe fitting from the puncher and transmitting to the first manipulator of second bending machine and first bending machine with the pipe fitting, the position that is close to second manipulator and first manipulator is equipped with and is used for carrying out the return bend utensil that detects to the pipe fitting, still be equipped with the punching machine that is used for carrying out the punching press to the pipe fitting and be used for taking out the pipe fitting in the return bend utensil and send to the third manipulator of punching machine; the utility model discloses adding man-hour, a large amount of cost of labor are saved to the production efficiency of improvement pipe fitting processing that can be great, and have the manipulator to carry out the linking between equipment, can effectually avoid scrapping because of the pipe fitting that the people caused.
Description
Technical Field
The utility model relates to a pipe fitting processing technology field specifically is a pipe fitting automated production system.
Background
Pipe fitting (Pipe fitting) is a general name of parts in a pipeline system which play roles in connection, control, diversion, sealing, supporting and the like. The steel pipe fittings are all pressure-bearing pipe fittings. According to different processing techniques, the method is divided into four categories, namely butt welding type pipe fittings (including welding seams and non-welding seams), socket welding and thread pipe fittings and flange pipe fittings.
The required pipe fitting is manufactured by the procedures of punching, flaring, bending, stamping, detecting and the like on the pipe fitting in the production process of the pipe fitting, but in the production of the existing pipe fitting, a plurality of workers are required to complete the connection of each device, so that the processing speed is low, the rejection rate is high, the processing efficiency is low, the labor cost is high and the like.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a pipe fitting automated production system to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
an automatic pipe fitting production system comprises a feeding machine, a head extruding machine, a punching machine, a first pipe bending machine, a second pipe bending machine, a third pipe bending machine and a fourth pipe bending machine, wherein the first pipe bending machine, the second pipe bending machine, the third pipe bending machine and the fourth pipe bending machine are used for bending pipe fittings, the second pipe bending machine, the third pipe bending machine and the fourth pipe bending machine are used for taking out the pipe fittings from the punching machine and transmitting the pipe fittings to the second pipe bending machine and the first pipe bending machine, a pipe bending checking tool used for detecting the pipe fittings is arranged at a position close to the second mechanical hand and the first mechanical hand, a punching machine used for punching the pipe fittings is arranged, and the third mechanical hand used for taking out the pipe fittings in the pipe bending checking tool and transmitting the pipe fittings to the punching machine is arranged, and the CCD stamping detection tool and the laser marking machine are used for detecting and marking the pipe fitting, and the fourth mechanical hand is used for taking out the pipe fitting which is stamped by the stamping machine to detect and mark.
As a further aspect of the present invention: and a bent pipe defective product box is arranged beside the bent pipe inspection tool.
As a further aspect of the present invention: and a punching defective product box is arranged beside the punching machine.
As a further aspect of the present invention: and a punching defective product box is arranged beside the CCD punching gauge.
As a further aspect of the present invention: and the punching machine is also provided with an eddy current flaw detector for performing eddy current flaw detection on the pipe fittings subjected to the recessing and punching.
As a further aspect of the present invention: rubber pads are attached to the lower end faces of the mounting bases of the first mechanical arm, the second mechanical arm, the third mechanical arm and the fourth mechanical arm.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model carries out feeding through a feeding machine, carries out pipe expanding through a head extruding machine, carries out punching and eddy current inspection through a punching machine, then carries out pipe fitting transmission to a third pipe bender and a fourth pipe bender through a second mechanical arm, carries out pipe fitting transmission to the second pipe bender and a first pipe bender through the first mechanical arm, after the pipe bending of the third pipe bender, the fourth pipe bender, the second pipe bender and the first pipe bender is finished, the second mechanical arm and the first mechanical arm are respectively put into a pipe bending checking tool for detection, after the detection is finished, the third mechanical arm transmits the pipe fitting into the punching machine for punching processing, then the fourth mechanical arm sends the punched pipe fitting to a CCD punching checking tool for detection, after the detection is qualified, the fourth mechanical arm is put into a laser marking machine for laser marking, further, the processing of the pipe fitting is realized, the production efficiency of pipe fitting processing can be greatly improved, save a large amount of costs of labor, and carry out the linking between equipment with the arm of machinery, can effectually avoid because of the pipe fitting that the people caused is scrapped.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Wherein: 1. a feeding machine; 2. a head extruding machine; 3. a perforating machine; 4. a third pipe bender; 5. a second manipulator; 6. punching a defective product box; 7. a second pipe bender; 8. a first manipulator; 9. a first pipe bender; 10. a fourth pipe bender; 11. bending a defective product box; 12. a third manipulator; 13. a punch press; 14. a fourth manipulator; 15. punching a defective product box; 16. a CCD stamping gauge; 17. a bent pipe checking fixture; 18. laser marking machine.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1, in an embodiment of the present invention, an automatic pipe production system includes a feeding machine 1, a head extruding machine 2, and a punching machine 3, wherein the punching machine 3 is further provided with an eddy current flaw detector for performing eddy current flaw detection on a pipe after being dented and punched; the utility model discloses a material loading machine 1 carries out material loading, crowded first machine 2 expands pipe, puncher 3 punches and eddy current inspection.
The pipe bending machine further comprises a first pipe bending machine 9, a second pipe bending machine 7, a third pipe bending machine 4 and a fourth pipe bending machine 10, the pipe bending machine further comprises a second manipulator 5 and a first manipulator 8, the second manipulator 5 is used for taking out the pipe from the punching machine 3 and transmitting the pipe to the third pipe bending machine 4 and the fourth pipe bending machine 10, the pipe is taken out from the punching machine 3 and transmitting the pipe to the second pipe bending machine 7 and the first pipe bending machine 9, and a pipe bending checking fixture 17 used for detecting the pipe is arranged at a position close to the second manipulator 5 and the first manipulator 8; the utility model discloses a second manipulator 5 that sets up carries out the pipe fitting transmission to third bending machine 4 and fourth bending machine 10, and first manipulator 8 carries out the pipe fitting transmission to second bending machine 7 and first bending machine 9, and third bending machine 4, fourth bending machine 10, second bending machine 7 and the back is accomplished to the first bending machine 9 return bend, is put into respectively by second manipulator 5 and first manipulator 8 again and is examined the interior detection that detects of return bend utensil 17.
The device is also provided with a punching machine 13 for punching the pipe fitting, a third manipulator 12 for taking out the pipe fitting in the bent pipe checking fixture 17 and sending the pipe fitting to the punching machine 13, a CCD punching checking fixture 16 for detecting and marking the pipe fitting, a laser marking machine 18 and a fourth manipulator 14 for detecting and marking the pipe fitting which is punched by the punching machine 13; rubber pads are attached to the lower end faces of the mounting bases of the first manipulator 8, the second manipulator 5, the third manipulator 12 and the fourth manipulator 14; the utility model discloses a pipe fitting in the 17 is examined to the return bend by third manipulator 12 carries out stamping process in transmitting punching machine 13, then send the pipe fitting that the punching press was accomplished to the CCD punching press by fourth manipulator 14 and examine 16 departments and detect, put into laser marking machine 18 by fourth manipulator 14 after detecting qualified and carry out laser marking, and then realize the processing to the pipe fitting, the production efficiency of improvement pipe fitting processing that can be great, save a large amount of cost of labor, and have the arm of machinery to carry out linking between equipment, can effectually avoid scrapping because of the pipe fitting that the people caused.
A bent pipe defective product box 11 is arranged beside the bent pipe checking fixture 17; a punching defective product box 6 is arranged beside the punching machine 3; a stamping defective product box 15 is arranged beside the CCD stamping gauge 16; the utility model discloses a defective products case that sets up can be convenient for collect the defective products.
The utility model discloses a theory of operation is: the utility model carries out feeding through the feeding machine 1, then the pipe fitting is sent into the head extruding machine 2 by the feeding machine 1 to be thickened and expanded, the pipe fitting is sent into the perforating machine 3 by the head extruding machine 2 to be dented and punched, and is detected by the eddy current flaw detector, when the defective product is found, the eddy current flaw detector sends out an alarm, the defective product is placed into the perforating defective product box 6 by the staff, the qualified product is respectively taken out by the second mechanical arm 5 and the first mechanical arm 8, the second mechanical arm 5 feeds the third pipe bender 4 and the fourth pipe bender 10, the first mechanical arm 8 feeds the second pipe bender 7 and the first pipe bender 9, the pipe fitting processed by the third pipe bender 4 and the fourth pipe bender 10 is taken out by the second mechanical arm 5, the second pipe bender 7, the pipe fitting processed by the first mechanical arm 8 is taken out, then the pipe fitting is respectively placed into the pipe bending checking fixture 17 by the second mechanical arm 5 and the first mechanical arm 8 to be checked, qualified products are sent into the punching machine 13 by the third mechanical arm 12 for punching, defective products are placed into the bent pipe defective product box 11 by the third mechanical arm 12, products processed and finished by the punching machine 13 are taken out by the fourth mechanical arm 14 and then sent to the CCD punching detection tool 16 for shooting and detection, the qualified products are continuously put into the laser marking machine 18 by the fourth mechanical arm 14 for laser marking, pipe production is completed, and the pipe which does not pass the detection of the CCD punching detection tool 16 is put into the punching defective product box 15 by the fourth mechanical arm 14.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention.
Claims (6)
1. The utility model provides a pipe fitting automated production system which characterized in that: the pipe bending machine comprises a feeding machine (1), a head extruding machine (2), a punching machine (3), a first pipe bending machine (9), a second pipe bending machine (7), a third pipe bending machine (4) and a fourth pipe bending machine (10), wherein the first pipe bending machine is used for bending a pipe, the second pipe bending machine (9), the second pipe bending machine (7), the third pipe bending machine (4) and the fourth pipe bending machine (10) are used for taking out the pipe from the punching machine (3) and transmitting the pipe to the third pipe bending machine (4) and the fourth pipe bending machine (10), a first mechanical hand (8) is used for taking out the pipe from the punching machine (3) and transmitting the pipe to the second pipe bending machine (7) and the first pipe bending machine (9), a detection tool (17) for detecting the pipe is arranged at a position close to the second mechanical hand (5) and the first mechanical hand (8), a punching machine (13) for punching the pipe and a third mechanical hand (12) for taking out the pipe in the detection tool (17) and sending the pipe to the punching machine (13), and a position for detecting the pipe, The device comprises a marked CCD stamping detection tool (16), a laser marking machine (18) and a fourth manipulator (14) for taking out the pipe which is stamped by the stamping machine (13) to detect and mark.
2. The automatic pipe production system according to claim 1, wherein a bent pipe defective product box (11) is arranged beside the bent pipe inspection tool (17).
3. An automatic pipe production system according to claim 1, wherein a punching defective product box (6) is arranged beside the punching machine (3).
4. The automatic pipe production system of claim 1, wherein a punching defective product box (15) is arranged beside the CCD punching gauge (16).
5. The automatic pipe production system of claim 1, wherein the punching machine (3) is further provided with an eddy current flaw detector for performing eddy current flaw detection on the pipe after the pipe is subjected to the recessing and punching.
6. The automatic pipe production system of claim 1, wherein rubber pads are attached to the lower end faces of the mounting bases of the first manipulator (8), the second manipulator (5), the third manipulator (12) and the fourth manipulator (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121488146.7U CN214814099U (en) | 2021-07-01 | 2021-07-01 | Automatic production system for pipe fittings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121488146.7U CN214814099U (en) | 2021-07-01 | 2021-07-01 | Automatic production system for pipe fittings |
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| Publication Number | Publication Date |
|---|---|
| CN214814099U true CN214814099U (en) | 2021-11-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121488146.7U Active CN214814099U (en) | 2021-07-01 | 2021-07-01 | Automatic production system for pipe fittings |
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| CN (1) | CN214814099U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114770130A (en) * | 2022-05-30 | 2022-07-22 | 济南中船设备有限公司 | Equipment for drilling center hole and pressing characters in wind power bolt manufacturing process |
| CN117816771A (en) * | 2024-03-04 | 2024-04-05 | 四川明珠电工材料有限责任公司 | Online flaw detection device of continuous extrusion machine |
-
2021
- 2021-07-01 CN CN202121488146.7U patent/CN214814099U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114770130A (en) * | 2022-05-30 | 2022-07-22 | 济南中船设备有限公司 | Equipment for drilling center hole and pressing characters in wind power bolt manufacturing process |
| CN114770130B (en) * | 2022-05-30 | 2023-10-13 | 济南中船设备有限公司 | Device for drilling center hole and pressing character in wind power bolt manufacturing process |
| CN117816771A (en) * | 2024-03-04 | 2024-04-05 | 四川明珠电工材料有限责任公司 | Online flaw detection device of continuous extrusion machine |
| CN117816771B (en) * | 2024-03-04 | 2024-05-14 | 四川明珠电工材料有限责任公司 | Online flaw detection device of continuous extrusion machine |
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