CN214812829U - Enameled wire and enameled roller cleaning device and felt enamelling machine - Google Patents
Enameled wire and enameled roller cleaning device and felt enamelling machine Download PDFInfo
- Publication number
- CN214812829U CN214812829U CN202023164993.6U CN202023164993U CN214812829U CN 214812829 U CN214812829 U CN 214812829U CN 202023164993 U CN202023164993 U CN 202023164993U CN 214812829 U CN214812829 U CN 214812829U
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- Prior art keywords
- cleaning
- roller
- block
- guide rail
- wire enamel
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- 238000004140 cleaning Methods 0.000 title claims abstract description 113
- 239000004922 lacquer Substances 0.000 claims abstract description 29
- 239000003973 paint Substances 0.000 claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 20
- 210000003298 dental enamel Anatomy 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000004534 enameling Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000033001 locomotion Effects 0.000 abstract description 10
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Cleaning In General (AREA)
Abstract
The utility model provides an enameled wire roller cleaning device and felt enamelling machine, wherein enameled wire enameled roller cleaning device includes: the cleaning piece is connected to the sliding block and can clean the paint roller, and the cleaning piece moves back and forth along the guide rail under the driving of the power mechanism along with the sliding block and is used for automatically cleaning the paint roller. The utility model provides an enameled wire lacquer roller cleaning device, through connecting the cleaning member on the slider, the guide cleaning member can make the cleaning member carry out self-cleaning to the lacquer roller along straight reciprocating motion to replace artifical manual clearance with automatic clean mode, reduce the incidence of production broken string on the lacquer roller, effectively improved product quality and production efficiency.
Description
Technical Field
The utility model relates to an enameled wire production technical field especially relates to an enameled wire lacquer roller cleaning device and felt enamelling machine.
Background
In the normal operation process of the enamelling machine equipment, the cleaning work of the enamelling roller is daily necessary, but in the cleaning process, workers still adopt the traditional mode of holding a brush by hands to operate, but the wire in production is positioned on the enamelling roller, so that the wire breakage problem is easily caused in the operation process, and the production efficiency is reduced; meanwhile, due to the limited space of manual operation, dust in a dead corner area is difficult to clean thoroughly, the product quality is affected, and the brand image of a company is affected.
SUMMERY OF THE UTILITY MODEL
Problem to prior art existence, the utility model provides an enameled wire lacquer roller cleaning device can replace original manual work clean with automatic clean mode, effectively reduces the broken string problem of artifical clearance time and product, has greatly improved production efficiency.
The utility model provides an enameled wire lacquer roller cleaning device, include: a guide rail and a slide block, wherein,
the cleaning piece is connected to the sliding block and can clean the paint roller, and the cleaning piece moves back and forth along the guide rail under the driving of the power mechanism along with the sliding block and is used for automatically cleaning the paint roller.
Further, the guide rail with the lacquer roller is parallel, cleaning member detachably connect in on the slider, and be located the lacquer roller under. The cleaning device can be effectively ensured to operate stably and reliably, and the actual requirements of quick assembly and disassembly of the cleaning piece during maintenance are met.
Further, the cleaning piece comprises a shell and a cleaning block, and a pressure spring is connected between the cleaning block and the shell and used for enabling the cleaning block to movably abut against the paint roller. The hard conflict of the cleaning block to the paint roller can be reduced during cleaning, and the problem of product broken lines is reduced.
Furthermore, be provided with the spacing key on the lateral wall of cleaning block, set up on the casing with spacing key accordant connection's spacing groove. On the premise of further protecting a product line on the paint roller, the cleaning piece is convenient to disassemble and assemble in the maintenance process.
Further, a circular groove for placing a cleaning tool is formed in the top of the cleaning block, and a through groove for allowing cleaning liquid to flow into the housing from the circular groove is formed in the cleaning block. The cleaning area of the paint roller can be effectively increased, and the recovery of cleaning liquid such as alcohol is facilitated.
Further, still include the workstation, the guide rail and power unit all install on the workstation.
Furthermore, the power mechanism comprises a servo motor and a transmission assembly, and the sliding block is driven by the transmission assembly to reciprocate along the guide rail.
Furthermore, the transmission assembly comprises a coupler, a bearing support block and a ball screw which are connected in sequence, the ball screw is connected with a screw nut capable of moving in a reciprocating mode, and the sliding block is connected to the screw nut.
Further, a position sensor used for sensing the moving position of the sliding block is arranged on the workbench.
The wire enamel roller cleaning device is arranged at the cooling section of the felt enamelling machine.
The utility model provides an enameled wire lacquer roller cleaning device, through connecting the cleaning member on the slider, the guide cleaning member can make the cleaning member carry out self-cleaning to the lacquer roller along straight reciprocating motion to replace artifical manual clearance with automatic clean mode, reduce the incidence of production broken string on the lacquer roller, effectively improved product quality and production efficiency.
Drawings
The present invention will be described in more detail hereinafter based on embodiments and with reference to the accompanying drawings. Wherein:
FIG. 1 is a drawing showing the relationship between the cleaning member and the paint roller according to the present invention;
FIG. 2 is a schematic view of the cleaning member;
FIG. 3 is a diagram showing the relationship between the power assembly, the guide rail and the slider;
FIG. 4 is a schematic structural view of a guide rail and a slider;
fig. 5 is a side view of the structure of fig. 4.
In the drawings, like parts are designated with like reference numerals, and the drawings are not to scale.
Detailed Description
For the purpose of clearly explaining the contents of the present invention, the present invention will be described below with reference to the following embodiments.
In the description of the present invention, it should be noted that the terms "upper", "lower", "horizontal", "top", "bottom", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
As shown in fig. 1, the utility model provides a wire enamel roller cleaning device, include: the automatic cleaning device comprises a guide rail 1 and a sliding block 2, wherein a cleaning piece 3 capable of cleaning a paint roller 4 is connected onto the sliding block 2, and the cleaning piece 3 follows the sliding block 2 and moves back and forth along the guide rail 1 under the driving of a power mechanism so as to automatically clean the paint roller 4.
The utility model provides a power unit specifically is connected with slider 2, act on slider 2 with output power, and make slider 2 along the 1 reciprocating motion of guide rail of sharp extension, the moving direction of 1 mainly used restriction slider 2 of guide rail can make slider 2 carry out sharp reciprocating motion along the extending direction of lacquer roller 4, thereby make the cleaning member 3 of connecting on slider 2 follow slider 2 and remove together, and clean lacquer roller 4 in the removal, thereby realize the self-cleaning to lacquer roller 4.
Through the utility model provides an enameled wire lacquer roller cleaning device to the clean mode to the lacquer roller of automation replaces current traditional manual work clean, and fundamentally has reduced intensity of labour and clearing time, has effectively realized the safety in the workshop when improving production efficiency, avoids inhaling harmful gas when clean to the lacquer roller, has guaranteed operating personnel's life health safety.
Referring to fig. 2 in combination with fig. 1, in one embodiment, the cleaning member 3 includes a housing 31 and a cleaning block 32, and a compression spring 33 is welded between the cleaning block 32 and the housing 31, so that the cleaning block 32 can be movably connected to the housing 31 and can move up and down within a certain range. Pressure spring 33 specifically includes two that the symmetry set up, can make pressure spring 33 act on ascending expansion elasticity keep balance in clean piece 32 both sides, clean piece 32 movably flexible top is supported on lacquer roller 4, and through the cooperation between pressure spring 33 and the clean piece 32, can make clean piece 32 top support the bottom at lacquer roller 4 with moving about from top to bottom, constitute the clean process to lacquer roller 4 flexibility, reduce the damage to lacquer roller 4 upper product line from the at utmost, guarantee product quality, the emergence of product broken string problem has greatly been reduced. Meanwhile, the cleaning block 32 can be prevented from being separated from the bottom of the paint roller 4 by the balance acting force exerted by the two pressure springs 33, so that the cleaning block 32 can stably clean the paint roller 4.
In this embodiment, the cleaning member 3 is made of stainless steel, the side wall of the cleaning block 32 is provided with a limit key 321, the housing 31 is provided with a limit groove 311 connected with the limit key 321 in a matching manner, and the limit key 321 and the limit groove 311 are both matched with each other by negative tolerance. Through the spacing keyway of negative tolerance complex, can restrict the too big elasticity that pressure spring 33 applyed to clean piece 32 on the one hand, further protect the product line on the lacquer roller 4, on the other hand has also made things convenient for the dismouting of cleaner 3 in lacquer roller 4 lower part, satisfies the maintenance demand to equipment spare part.
In order to further increase the contact area of the cleaning elements 3 with the paint roller 4 for efficient cleaning of the paint roller 4, a circular recess 322 for placing a cleaning tool is provided on top of the cleaning block 32, and a through slot 34 for letting cleaning liquid from the circular recess 322 into the housing 31 is provided on the cleaning block 32. By placing the cleaning tool in the circular groove 322, the contact area between the cleaning tool and the paint roller 4 is increased, and the cleaning tool such as sponge can clean the paint roller 4 more sufficiently. The through groove 34 arranged on the cleaning block 32 can enable cleaning liquid such as alcohol to flow downwards from the cleaning block 32 to the bottom of the shell 31 and be effectively collected, the cleaning piece 3 is detached from the sliding block 2, and the collected alcohol is poured out of the cleaning piece 3, so that the technical purpose of recycling the cleaning liquid is achieved, and the cleaning cost is effectively reduced.
Referring to fig. 3 in combination with fig. 1, in another embodiment, the guide rail 1 and the power mechanism are both mounted on the work table 5, specifically on the top plane of the work table 5. The power mechanism comprises a servo motor 6 and a transmission assembly 7, and the sliding block 2 is specifically connected to the transmission assembly 7 and can reciprocate in the linear direction along the guide rail 1 under the driving of the transmission assembly 7.
The servo motor 6 is connected to the worktable 5, the transmission assembly 7 comprises a coupler 71, a bearing support block 72 and a ball screw 73 which are connected in series, the ball screw 73 is connected with a screw nut 74 which can convert the rotary motion of the ball screw 73 into linear motion, and the slider 2 is specifically connected to the screw nut 74.
The guide rail 1 and the sliding block 2 in the embodiment are mainly used for supporting and guiding the cleaning block 32, and the power mechanism is mainly used for driving the sliding block 2 to slide in a reciprocating manner along a straight line so as to drive the cleaning block 32 connected to the sliding block 2 to move in a reciprocating manner along the extending direction of the paint roller 4, so that the paint roller 4 is automatically cleaned.
The coupling 71 in the transmission assembly 7 is mainly used for connecting a power output shaft of the servo motor 6 and a transmission shaft (not shown in the figure), the power output shaft and the transmission shaft rotate together in the process of transmitting motion and power, and the power output shaft and the transmission shaft keep the same rotation direction and torque during rotation, so that the transmission shaft stably and reliably transmits the power output by the servo motor 6 to the transmission shaft. The transmission shaft is connected to a ball screw 73 at a bearing support block 72, and transmits the power of the servo motor 6 to the ball screw 73 through the transmission shaft.
A screw nut 74 is connected to the ball screw 73, and when the ball screw 73 rotates, the rotational motion of the ball screw 73 can be converted into linear motion of the screw nut 74, so that the screw nut 74 can reciprocate on the ball screw 73, and the slider 2 connected to the screw nut 74 is driven to linearly reciprocate along the guide rail 1.
The servo motor 6 can convert the voltage signal into torque and rotating speed, so as to provide a source of rotating power for the ball screw 73, and further drive the sliding block 2 and the cleaning block 32 to move in a reciprocating manner along a straight line through the transmission assembly 7, so that the effect of cleaning the paint roller 4 is achieved. In this embodiment, the form of power output shaft, transmission shaft and ball screw is adopted, and the slider 2 is driven to reciprocate along a straight line under the guiding action of the guide rail 1, so that the cleaning block 32 can reliably and stably clean the paint roller 4.
The position sensor 51 for sensing the moving position of the sliding block 2 is mounted on the workbench 5, the position sensor 51 can detect the position of the main rotor in the moving process, convert the position signal of the magnetic pole of the rotor magnetic steel into an electric signal, provide correct phase-change information for the logic switching circuit, control the on and off of the logic switching circuit, sequentially commutate the current in the motor along with the change of the position of the rotor, form a stepping rotating magnetic field in an air gap, and drive the rotor to continuously rotate. Through position sensor 51, can carry out real time monitoring to the shift position of slider 2, effectively improve the precision of power component control.
Referring to fig. 4-5, in one preferred embodiment, the sliding block 2 is provided with a sliding groove 21, the guide rail 1 is provided with a protruding strip 11 matching with the sliding groove 21, and the sliding groove 21 and the protruding strip 11 can be mutually clamped. Specifically, the contact part of the sliding groove 21 and the protruding strip 11 is a smooth surface, so that the sliding block 2 can effectively bear, fix and guide the cleaning block 32, and the friction resistance when the sliding block 2 moves is greatly reduced.
The utility model also provides a felt enamelling machine including above-mentioned enameled wire roller cleaning device, enameled wire roller cleaning device installs the cooling zone at felt enamelling machine. Through this felt enamelling machine, can effectively improve the production quality of product to greatly improve production efficiency through the automatic cleanness to the lacquer roller.
Need explain have, except adopting servo motor, still can adopt the drive mode of pneumatic cylinder, can reach equally the utility model discloses in along the reciprocal displacement of straight line through the drive slider, to the effective clear technical purpose of lacquer roller, no longer repeated here.
Finally, it is to be understood that the above embodiments are merely exemplary embodiments that have been employed to illustrate the principles of the present invention, and that the present invention is not limited thereto. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the invention, and these changes and modifications are to be considered as the protection scope of the invention.
Claims (9)
1. An enameled wire roller cleaning device, its characterized in that includes: a guide rail and a slide block, wherein,
the cleaning piece is driven by the power mechanism to reciprocate along the guide rail along with the sliding block, so that the paint roller can be automatically cleaned;
the guide rail with the lacquer roller is parallel, cleaning member detachably connects on the slider, and is located the lacquer roller under.
2. The wire enamel roller cleaning apparatus of claim 1 wherein the cleaning member comprises a housing and a cleaning block, and a compression spring is coupled between the cleaning block and the housing for movably urging the cleaning block against the wire enamel roller.
3. The wire enamel roller cleaning device according to claim 2, wherein a limit key is provided on a side wall of the cleaning block, and a limit groove in matching connection with the limit key is provided on the housing.
4. The wire enamel roller cleaning apparatus according to claim 2, wherein a circular recess for placing a cleaning tool is provided at the top of the cleaning block, and a through groove for allowing the cleaning liquid to flow from the circular recess into the housing is provided on the cleaning block.
5. The wire enamel roller cleaning apparatus as claimed in any one of claims 1 to 4, further comprising a work table on which the guide rail and the power mechanism are mounted.
6. The wire enamel roller cleaning device according to claim 5, wherein the power mechanism comprises a servo motor and a transmission assembly, and the sliding block is driven by the transmission assembly to reciprocate along the guide rail.
7. The wire enamel roller cleaning apparatus according to claim 6, wherein the transmission assembly comprises a coupling, a bearing support block and a ball screw which are connected in series, the ball screw being connected with a screw nut which is capable of reciprocating, the slider being connected with the screw nut.
8. The wire enamel roller cleaning apparatus according to claim 5, wherein a position sensor for sensing a moving position of the slider is installed on the table.
9. A felt enameling machine comprising the wire enamel roller cleaning apparatus as recited in any one of claims 1 to 8, wherein the wire enamel roller cleaning apparatus is installed at a cooling section of the felt enameling machine.
Priority Applications (1)
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CN202023164993.6U CN214812829U (en) | 2020-12-24 | 2020-12-24 | Enameled wire and enameled roller cleaning device and felt enamelling machine |
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CN202023164993.6U CN214812829U (en) | 2020-12-24 | 2020-12-24 | Enameled wire and enameled roller cleaning device and felt enamelling machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112691954A (en) * | 2020-12-24 | 2021-04-23 | 格力电工(南京)有限公司 | Enameled wire and enameled roller cleaning device and felt enamelling machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112691954A (en) * | 2020-12-24 | 2021-04-23 | 格力电工(南京)有限公司 | Enameled wire and enameled roller cleaning device and felt enamelling machine |
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