CN214772821U

CN214772821U - A preprocessing device for prefabricated wallboard mould car

Info

Publication number: CN214772821U
Application number: CN202120370802.7U
Authority: CN
Inventors: 薛从庆; 薛浩
Original assignee: Tianjin Dongqing Technology Development Co ltd
Current assignee: Tianjin Hexu New Building Materials Co ltd
Priority date: 2021-02-13
Filing date: 2021-02-13
Publication date: 2021-11-19
Anticipated expiration: 2031-02-13

Abstract

The utility model discloses a preprocessing device for prefabricated wallboard mould car relates to prefabricated wallboard production technical field, to some mould car mould clearance and apply paint the manual implementation of isolation agent work with a brush and waste time and energy problem of workshop workman, now proposes following scheme, and it includes two support columns and mould car bottom plates that the structure is the same, mould car bottom plate top is rotated and is installed the template, mould car bottom plate top fixed mounting has servo motor, servo motor's output shaft and template fixed connection, servo motor is located the junction of template and mould car bottom plate, two the support column is the symmetric distribution, two the spout has been seted up to the lateral wall that the support column is close to each other, two slidable mounting has the backup pad between the spout. The utility model discloses novel structure, and can accomplish the mould car mould clearance and apply paint isolating agent work with a brush, improve production efficiency comparatively, reduce workman intensity of labour, satisfy the assembly line work efficiency requirement.

Description

A preprocessing device for prefabricated wallboard mould car

Technical Field

The utility model relates to a prefabricated wallboard production technical field especially relates to a preprocessing device for prefabricated wallboard mould car.

Background

The reinforced concrete plate-type member for building assembly, referred to as wallboard or wall plate, is processed and manufactured in a prefabrication plant or building site. The prefabricated concrete wallboard is adopted to build the assembled large-plate building, so that the factory and mechanical construction degree can be improved, the field wet operation is reduced, the field labor is saved, the seasonal influence is overcome, and the building construction period is shortened.

The existing production process of the prefabricated wallboard is to process the prefabricated concrete wallboard in a manufactured mould and comprises the working procedures of template cleaning, separant coating, rib arrangement in the mould, concrete pouring, vibration forming, maintenance, mould removal, inspection, finished product stacking, transportation and the like. The work of cleaning and painting the separant on the traditional mould car mould is manually implemented by workshop workers, the production efficiency is low, the labor intensity is high, and the requirement of the production line operation efficiency can not be met. Therefore, to solve such problems, we propose a pre-treatment device for prefabricated wall panel formworks.

SUMMERY OF THE UTILITY MODEL

The utility model provides a preprocessing device for prefabricated wallboard mould car has solved current mould car mould clearance and has applied paint the manual problem of wasting time and energy of implementing of isolation agent work adoption workshop workman with a brush.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a pretreatment device for a prefabricated wallboard mold trolley comprises two support columns and a mold trolley bottom plate which are identical in structure, wherein a template is rotatably installed at the top end of the mold trolley bottom plate, a servo motor is fixedly installed at the top end of the mold trolley bottom plate, an output shaft of the servo motor is fixedly connected with the template, the servo motor is located at the joint of the template and the mold trolley bottom plate, the two support columns are symmetrically distributed, slide grooves are formed in the side walls, close to each other, of the two support columns, a support plate is slidably installed between the two slide grooves, the mold trolley bottom plate is located on one side of the support plate, a rack is fixedly installed on the side wall of one support column in the height direction of the support column, the rack is located on one side, close to the mold trolley bottom plate, a cleaning box and a painting box are fixedly installed on the side wall, close to the mold trolley bottom plate, the painting box is located above the cleaning box, the cleaning box is provided with a cleaning structure, and the brushing box is provided with a brushing structure.

Preferably, the clearance structure includes dwang, sprocket, first drive gear, brush board and brush, the lateral wall that the clearance case is close to the mould bottom plate rotates installs the dwang that is evenly distributed, the fixed cover of dwang is equipped with the sprocket, be connected with the chain between the sprocket, the one end fixed mounting that the dwang is close to the mould bottom plate has the brush board, the lateral wall fixed mounting that the dwang was kept away from to the brush board has the brush that is evenly distributed, the brush is laminated with the template, is close to the dwang of rack runs through the fixed cover of clearance case and is equipped with first drive gear, first drive gear and rack toothing.

Preferably, a high-pressure water pump and an air heater are fixedly installed in the cleaning box, a water guide pipe and an air guide pipe are fixedly installed on the side wall, close to the bottom plate of the mold car, of the cleaning box, the water guide pipe is connected with the high-pressure water pump, the air guide pipe is connected with the water guide pipe, the air guide pipe is located above the water guide pipe, and the rotating rod is located between the water guide pipe and the air guide pipe.

Preferably, the side wall of the air guide pipe close to the bottom plate of the mold carriage is provided with air outlets which are uniformly distributed, and the side wall of the water guide pipe close to the bottom plate of the mold carriage is provided with water outlets which are uniformly distributed.

Preferably, the brushing structure comprises fixing plates, a brushing roller, a rotating rod, a driven gear, a transmission gear, a second driving gear and a hopper, the two ends of the brushing box are fixedly provided with the fixing plates which are symmetrically distributed, the rotating rod is rotatably arranged between the two fixing plates, the circumferential side wall of the rotating rod is fixedly sleeved with the brushing roller, the brushing roller is positioned on one side of the brushing box close to the bottom plate of the mold car and is jointed with the template, one end of the rotating rod close to the rack penetrates through the fixing plate and is fixedly sleeved with the driven gear, the side wall of the fixing plate close to the rack is rotatably provided with the transmission gear and the second driving gear, the transmission gear is positioned between the driven gear and the second driving gear, the driven gear and the second driving gear are both meshed with the transmission gear, the second driving gear is meshed with the rack, the side wall of the brushing box close to the bottom plate of the mold car is fixedly provided with the hopper, the hopper is positioned above the brushing roller.

Preferably, the bottom end of the supporting column is fixedly provided with an electric hydraulic rod, and the top end of the electric hydraulic rod is fixedly connected with the bottom of the supporting plate.

The utility model has the advantages that:

1. through setting up high pressure water pump and electric fan heater, can produce high-pressure rivers and wash the template and produce the warm braw and accelerate template drying efficiency, it is rotatory to start drive the brush through the cleaning box, can further clear up the template, keeps the template clean.

2. Set up through mould car bottom plate and can pivoted template, make the template can be perpendicular, can make the rivers that scrub flow out fast, and make things convenient for the brush to scrub, brush the structure through setting up, make to brush case removal process with a brush, brush the material roller and apply paint the separant with a brush on the template uniformly.

In conclusion, when the device is used for preprocessing a mould car, the work of cleaning the mould car mould and coating the parting agent can be finished, the production efficiency is improved, the labor intensity of workers is reduced, and the requirement of the production line operation efficiency is met.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is an enlarged view of a in fig. 1 according to the present invention;

FIG. 3 is a top sectional view of the cleaning structure of the present invention;

fig. 4 is an enlarged view of B in fig. 1 according to the present invention;

fig. 5 is a top view of the structure of the present invention.

Reference numbers in the figures: 1. a bottom plate of the mould car; 2. a support pillar; 3. a template; 4. a servo motor; 5. a chute; 6. a support plate; 7. cleaning the box; 8. rotating the rod; 9. a sprocket; 10. a rack; 11. a first drive gear; 12. brushing the board; 13. a brush; 14. a high pressure water pump; 15. a hot air blower; 16. a water conduit; 17. an air guide pipe; 18. brushing the box; 19. a fixing plate; 20. brushing the material roller; 21. rotating the rod; 22. a driven gear; 23. a transmission gear; 24. a second drive gear; 25. a hopper; 26. an electro-hydraulic lever.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1, a pretreatment device for a prefabricated wall plate mold trolley comprises two support columns 2 and a mold trolley bottom plate 1 which are identical in structure, a mold plate 3 is rotatably installed at the top end of the mold trolley bottom plate 1, a servo motor 4 is fixedly installed at the top end of the mold trolley bottom plate 1, an output shaft of the servo motor 4 is fixedly connected with the mold plate 3, the servo motor 4 is located at the joint of the mold plate 3 and the mold trolley bottom plate 1, the two support columns 2 are symmetrically distributed, slide grooves 5 are formed in the side walls, close to each other, of the two support columns 2, a support plate 6 is slidably installed between the two slide grooves 5, the mold trolley bottom plate 1 is located on one side of the support plate 6, a rack 10 is fixedly installed on the side wall of one support column 2 along the height direction of the side wall, the rack 10 is located on one side of the slide groove 5, close to the mold trolley bottom plate 1, a cleaning box 7 and a coating box 18 are fixedly installed on the side wall of the mold trolley bottom plate 1, and the coating box 18 is located above the cleaning box 7, the bottom fixed mounting of support column 2 has electronic hydraulic stem 26, and electronic hydraulic stem 26 top and 6 bottom fixed connection of backup pad.

Referring to fig. 2-3, cleaning box 7 is equipped with the clearance structure, the clearance structure includes dwang 8, sprocket 9, first drive gear 11, brush board 12 and brush 13, cleaning box 7 is close to the lateral wall of mould car bottom plate 1 and rotates and install dwang 8 that is evenly distributed, the fixed cover of dwang 8 is equipped with sprocket 9, be connected with the chain between the sprocket 9, the one end fixed mounting that dwang 8 is close to mould car bottom plate 1 has brush board 12, the lateral wall fixed mounting that dwang 8 was kept away from to brush board 12 has brush 13 that is evenly distributed, brush 13 and the laminating of template 3, the dwang 8 that is close to rack 10 runs through cleaning box 7 fixed cover and is equipped with first drive gear 11, first drive gear 11 and rack 10 mesh.

The high-pressure water pump 14 and the air heater 15 are fixedly installed in the cleaning box 7, the water guide pipe 16 and the air guide pipe 17 are fixedly installed on the side wall, close to the bottom plate 1 of the mould car, of the cleaning box 7, the water guide pipe 16 is connected with the high-pressure water pump 14, the air guide pipe 17 is connected with the water guide pipe 16, the air guide pipe 17 is located above the water guide pipe 16, the rotating rod 8 is located between the water guide pipe 16 and the air guide pipe 17, air outlets which are uniformly distributed are formed in the side wall, close to the bottom plate 1 of the mould car, of the air guide pipe 17, and water outlets which are uniformly distributed are formed in the side wall, close to the bottom plate 1 of the mould car, of the water guide pipe 16.

Referring to fig. 4-5, the painting box 18 is provided with a painting structure, the painting structure includes a fixing plate 19, a painting roller 20, a rotating rod 21, a driven gear 22, a transmission gear 23, a second driving gear 24 and a hopper 25, the fixing plates 19 are symmetrically arranged at two ends of the painting box 18, the rotating rod 21 is rotatably arranged between the two fixing plates 19, the brushing roller 20 is fixedly sleeved on the circumferential side wall of the rotating rod 21, the painting roller 20 is positioned at one side of the painting box 18 close to the bottom plate 1 of the mold car and is attached to the mold plate 3, the driven gear 22 is fixedly sleeved on one end of the rotating rod 21 close to the rack 10 through the fixing plate 19, the transmission gear 23 and the second driving gear 24 are rotatably arranged on the side wall of the fixing plate 19 close to the rack 10, the transmission gear 23 is positioned between the driven gear 22 and the second driving gear 24, and both the driven gear 22 and the second driving gear 24 are engaged with the transmission gear 23, the second driving gear 24 is meshed with the rack 10, a hopper 25 is fixedly arranged on the side wall of the painting box 18 close to the bottom plate 1 of the mould car, and the hopper 25 is positioned above the painting roller 20.

When the device is used, the servo motor 4 is started to drive the template 3 to rotate on the bottom plate 1 of the mold car, so that the template 3 is vertical to the bottom plate 1 of the mold car, the template 3 is attached to the brushes 13 and the brushing rollers 20, the high-pressure water pump 14, the air heater 15 and the electric hydraulic rod 26 are started, the high-pressure water pump 14 generates high-pressure water flow which is sprayed to the template 3 through the water guide pipe 16, the electric hydraulic rod 26 drives the support plate 6 to move downwards in the chute 5, the cleaning box 7 and the painting box 18 to move downwards, the first driving gear 11 is meshed with the rack 10 to rotate in the moving process of the cleaning box 7, all the rotating rods 8 are driven to rotate through the chain wheel 9 and the chain, the brush plate 12 is driven to rotate, so that the brushes 13 brush the template 3, hot air generated by the air heater 15 is blown to the template 3 through the air guide pipe 17 to be dried, and the second driving gear 24 is meshed with the rack 10 to rotate in the downward moving process of the painting box 18, the driving gear 23 is driven to rotate, the driven gear 22 is driven to rotate, the rotating rod 21 is driven to rotate, meanwhile, the isolating agent is dripped from the hopper 25 onto the material brushing roller 20, and the isolating agent is brushed on the material brushing roller 20 along the template 3 in a rolling manner.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The utility model provides a preprocessing device for prefabricated wallboard mould car, includes two support columns (2) and mould car bottom plate (1) that the structure is the same, its characterized in that, mould car bottom plate (1) top is rotated and is installed template (3), mould car bottom plate (1) top fixed mounting has servo motor (4), the output shaft and template (3) fixed connection of servo motor (4), servo motor (4) are located the junction of template (3) and mould car bottom plate (1), two support columns (2) are the symmetric distribution, two spout (5) have been seted up to the lateral wall that support column (2) are close to each other, two slidable mounting has backup pad (6) between spout (5), mould car bottom plate (1) is located one side of backup pad (6), one of them the lateral wall of support column (2) has rack (10) along its direction of height fixed mounting, the rack (10) is located on one side, close to the mold trolley bottom plate (1), of the sliding groove (5), the side wall, close to the mold trolley bottom plate (1), of the supporting plate (6) is fixedly provided with a cleaning box (7) and a painting box (18), the painting box (18) is located above the cleaning box (7), the cleaning box (7) is provided with a cleaning structure, and the painting box (18) is provided with a painting structure.

2. The pretreatment device for the prefabricated wallboard mold trolley according to claim 1, wherein the cleaning structure comprises a rotating rod (8), a chain wheel (9), a first driving gear (11), a brush plate (12) and brushes (13), the side wall of the cleaning box (7) close to the mold trolley bottom plate (1) is rotatably provided with the rotating rod (8) which is uniformly distributed, the rotating rod (8) is fixedly sleeved with the chain wheel (9), a chain is connected between the chain wheels (9), one end of the rotating rod (8) close to the mold trolley bottom plate (1) is fixedly provided with the brush plate (12), the side wall of the brush plate (12) far away from the rotating rod (8) is fixedly provided with the brushes (13) which are uniformly distributed, the brushes (13) are attached to the template (3), the rotating rod (8) close to the rack (10) penetrates through the fixed sleeve of the cleaning box (7) and is provided with the first driving gear (11), the first driving gear (11) is meshed with the rack (10).

3. The pretreatment device for the prefabricated wallboard mold trolley according to claim 2, wherein a high-pressure water pump (14) and a hot air blower (15) are fixedly installed in the cleaning box (7), a water guide pipe (16) and an air guide pipe (17) are fixedly installed on the side wall, close to the mold trolley bottom plate (1), of the cleaning box (7), the water guide pipe (16) is connected with the high-pressure water pump (14), the air guide pipe (17) is connected with the water guide pipe (16), the air guide pipe (17) is located above the water guide pipe (16), and the rotating rod (8) is located between the water guide pipe (16) and the air guide pipe (17).

4. The pretreatment device for the prefabricated wallboard mold trolley according to claim 3, wherein the side wall of the air guide pipe (17) close to the mold trolley bottom plate (1) is provided with uniformly distributed air outlets, and the side wall of the water guide pipe (16) close to the mold trolley bottom plate (1) is provided with uniformly distributed water outlets.

5. The pretreatment device for the prefabricated wall panel mold trolley according to claim 1, wherein the brushing structure comprises a fixing plate (19), a brushing roller (20), a rotating rod (21), a driven gear (22), a transmission gear (23), a second driving gear (24) and a hopper (25), the two ends of the brushing box (18) are fixedly provided with the fixing plate (19) which is symmetrically distributed, the rotating rod (21) is rotatably arranged between the fixing plates (19), the circumferential side wall of the rotating rod (21) is fixedly sleeved with the brushing roller (20), the brushing roller (20) is positioned at one side of the brushing box (18) close to the bottom plate (1) of the mold trolley and is attached to the template (3), one end of the rotating rod (21) close to the rack (10) penetrates through the fixing plate (19) to be provided with the driven gear (22), the side wall of the fixing plate (19) close to the rack (10) is rotatably provided with the transmission gear (23) and the second driving gear (24) ) The utility model discloses a brush car bottom plate, drive gear (23) are located between driven gear (22) and second drive gear (24), driven gear (22) and second drive gear (24) all mesh with drive gear (23), second drive gear (24) and rack (10) meshing, apply paint case (18) and be close to the lateral wall fixed mounting of mould car bottom plate (1) and have hopper (25), hopper (25) are located brush material roller (20) top.

6. The pretreatment device for the prefabricated wall panel mold trolley according to claim 1, wherein an electric hydraulic rod (26) is fixedly installed at the bottom end of the supporting column (2), and the top end of the electric hydraulic rod (26) is fixedly connected with the bottom of the supporting plate (6).