CN214768411U - Full-automatic sheath pipe processing production facility - Google Patents

Abstract

The utility model discloses a full-automatic sheath pipe processing production facility relates to medical instrument's processing equipment field, including control panel, automatic feeding device, tail end flaring processingequipment, transmission device, the device of applying oil, sheath pipe forming device, automatic unloader, control panel and automatic feeding device, tail end flaring processingequipment, transmission device, the device of applying oil, sheath pipe forming device, automatic unloader are connected, automatic feeding device, tail end flaring processingequipment, the device of applying oil, sheath pipe forming device, automatic unloader links up with transmission device along transmission device's transmission direction in proper order. The control panel is used for intelligently controlling the processing production equipment. This sheath pipe processing production facility realizes the full automatic processing of sheath pipe, promotes production efficiency, practices thrift manufacturing cost, has the unified intelligent control of control panel in full-automatic production process, reduces the damage of sheath pipe in the course of working, further improves sheath pipe machining efficiency.

Description

Full-automatic sheath pipe processing production facility

Technical Field

The utility model belongs to the field of medical instrument's processing equipment, in particular to full-automatic sheath pipe processing production facility.

Background

The sheath tube, also called as guide wire, belongs to the medical article, and is mainly used for the treatment of embolism, angioplasty in the vascular cavity, perfusion medicine and the like when being inserted into the blood vessel. Most of the existing sheath tube production devices adopt semi-automatic production, which wastes time and labor and has low production efficiency; and because sheath pipe texture is relatively weak, current semi-automatic production is not intelligent enough, makes the sheath pipe easily receive the damage in process of production, further reduces sheath pipe production efficiency.

Disclosure of Invention

In order to solve the problem, an object of the utility model is to provide a full-automatic sheath pipe processing production facility realizes the full-automatic processing of sheath pipe, promotes production efficiency, practices thrift manufacturing cost.

Another object of the utility model is to provide a full-automatic sheath pipe processing production facility, intelligent control production and processing flow makes the sheath pipe reduce the damage in production and processing, promotes production efficiency.

In order to achieve the above purpose, the technical scheme of the utility model is as follows:

the utility model provides a full-automatic sheath pipe processing production facility, including control panel, automatic feeding device, tail end flaring processingequipment, transmission device, the device of applying oil, sheath pipe forming device, automatic unloader, control panel and automatic feeding device, tail end flaring processingequipment, transmission device, the device of applying oil, sheath pipe forming device, automatic unloader are connected, automatic feeding device, tail end flaring processingequipment, the device of applying oil, sheath pipe forming device, automatic unloader link up with transmission device along transmission device's transmission direction in proper order. The control panel is used for intelligently controlling the processing production equipment. This processing equipment is equipped with corresponding processing platform and accomodates the cabinet according to the actual size demand, accomodates the cabinet and sets up in processing platform below, accomodates the cabinet and supports the processing platform. The processing production equipment is arranged on the processing table, and the corresponding power device, the connecting wire and the like can be stored in the storage cabinet. The sheath pipe that the user will need processing production neatly arranges automatic feeding device in, and automatic feeding device is with sheath pipe material loading to transmission device on, and transmission device transmits the sheath pipe to each processing station, and the sheath pipe is received processing on each processing station on transmission device, and the unloading is passed through automatic unloader after. The sheath pipe is transmitted to tail end flaring machining station earlier, and tail end flaring processingequipment carries out the flaring to the tail end of sheath pipe, then the sheath pipe is transmitted to the oiling station, and the oiling device is oiled to the front end of sheath pipe, then the sheath pipe is transmitted to sheath pipe shaping machining station, and sheath pipe forming device carries out the hot work shaping to the sheath pipe. And then blanking. This sheath pipe processing production facility realizes the full automatic processing of sheath pipe, promotes production efficiency, practices thrift manufacturing cost, has the unified intelligent control of control panel in full-automatic production process, reduces the damage of sheath pipe in the course of working, further improves sheath pipe machining efficiency.

Further, transmission device includes transmission band, motor, action wheel, follows the driving wheel, gland board, and the power take off end and the action wheel of motor are connected, and the transmission band is around establishing at the action wheel with from the driving wheel on, the recess that transmission band tape face undercut formed and sheath pipe outline shape and matees, and the recess is even interval setting on the transmission band, and gland board sets up in the transmission band top, and the recess height is the same with sheath pipe diameter, gland board face and the laminating contact of transmission band face. The length of the sheath tube is larger than the bandwidth of the transmission band, and the two ends of the sheath tube protrude out of the two sides of the transmission band when the sheath tube is arranged in the groove. The bottom of the groove can be in a semi-circular arc shape, the top of the groove is sealed by the gland plate, and the sheath tube is in contact with the bottom of the groove and the bottom side of the gland plate in a fitting manner when the sheath tube falls into the groove. The gland plate is fixedly connected with the processing table, and the sheath tube is arranged in a cavity formed by the groove and the gland plate, so that the sheath tube is kept stable in the processing process.

Furthermore, the automatic feeding device comprises a sheet metal hopper, a sheet metal hopper support, an adjusting plate and a fixed locking assembly, wherein the sheet metal hopper support is fixedly connected with the sheet metal hopper, the sheet metal hopper support supports the sheet metal hopper, the adjusting plate is arranged in the sheet metal hopper to divide the sheet metal hopper into a sheath pipe accommodating cavity and an adjusting cavity, and the adjusting plate is locked and unlocked through the fixed locking assembly and the sheet metal hopper; when the adjusting plate is in an unlocking state, the adjusting plate can slide relative to the inner wall of the sheet metal hopper so as to change the sizes of the sheath tube accommodating cavity and the adjusting cavity, and when the adjusting plate is in a locking state, the adjusting plate is fixed relative to the inner wall of the sheet metal hopper; the blanking mouth has been seted up to the panel beating hopper lower part, and the diapire slope of panel beating hopper is connected with the blanking mouth downwards, and the blanking mouth is plugged up to transmission device's one end. The shape of the blanking opening is matched with the shape of the end part of the conveying device. Automatic feeding device accessible panel beating hopper support fixed connection is on the processing platform. The fixing and locking assembly can be realized through bolts and nuts. A user unlocks the fixed locking assembly, the adjusting plate slides relative to the sheet metal hopper to increase the width of the sheath containing cavity, and the width of the adjusting cavity is correspondingly reduced; put into the sheath pipe with the sheath pipe and hold the chamber, the user holds the width that the chamber was held to the sheath pipe according to the length adjustment sheath pipe of sheath pipe, makes the width that the chamber was held to the sheath pipe slightly be greater than sheath pipe length, again with fixed locking Assembly locking, the sheath pipe holds the chamber width fixed, so makes many sheath pipes arrange in the sheath pipe and hold the chamber neatly and arrange, can not incline easily. The sheath pipe that the sheath pipe held the intracavity has the sheath pipe to fall into on the area face of the transmission band that is located the blanking mouth and in the recess of transmission band because gravity action landing to the blanking mouth direction, and the transmission band motion drives the sheath pipe motion in the recess to next processing station. The sheath pipe on the transmission band face can be blocked by the lateral wall of panel beating hopper and remain in the sheath pipe and hold the intracavity when the transmission band motion.

Further, the tail end flaring processing device comprises a flaring assembly, a flaring fixing clamp assembly and a stop block, wherein the stop block is arranged at the corresponding opposite position of the flaring assembly relative to the transmission device; the flaring assembly comprises an electric soldering iron horizontal pushing cylinder, an electric soldering iron mounting plate and a safety shield, the electric soldering iron is fixedly connected with the electric soldering iron mounting plate, the electric soldering iron mounting plate is fixedly connected with the driving end of the electric soldering iron horizontal pushing cylinder, the safety shield is fixedly connected with the electric soldering iron mounting plate, and the electric soldering iron is covered by the safety shield; the flaring fixation clamp assembly comprises a lifting cylinder, a guide clamp mounting plate, a guide clamp and a pneumatic finger cylinder, the pneumatic finger cylinder is fixedly mounted on the guide clamp mounting plate, the driving end of the lifting cylinder is fixedly connected with the guide clamp mounting plate, and the driving end of the pneumatic finger cylinder is fixedly connected with the guide clamp. When the sheath pipe is transmitted to the tail end flaring station, the lifting cylinder drives the guide clamp to ascend, the pneumatic finger cylinder enables the guide clamp to clamp the sheath pipe, the stop dog supports against the sheath pipe from the front end of the sheath pipe, the electric iron horizontal pushing cylinder pushes the electric iron to advance, the soldering iron head of the electric iron flares the tail end of the sheath pipe, so that rapid flaring is achieved, and damage to the sheath pipe is reduced. The safety shield protects the soldering bit of the electric soldering iron, prevents foreign objects from flying into the soldering bit of the electric soldering iron to influence flaring machining actions, and simultaneously avoids safety accidents caused by the fact that workers touch the soldering bit of the electric soldering iron.

Further, the oil applying device comprises an oil container, an oil applying frame and an oil seepage sponge, the oil applying frame comprises an upper oil groove and a lower oil groove, the upper oil groove is arranged above the lower oil groove, the direction of the notch of the upper oil groove is opposite to that of the notch of the lower oil groove, the oil seepage sponge is filled between the upper oil groove and the lower oil groove, the oil seepage sponge is sunken to form an oil applying channel at a corresponding position, the width of the oil applying channel corresponds to the diameter of the sheath pipe, the oil container is arranged above the upper oil groove, the oil seepage hole is formed in the oil container, and the oil seepage hole is communicated with the oil seepage sponge. The user injects oil into the oil container, and the oil flows into the oil-permeable sponge through the oil-permeable hole, so that the oil-permeable sponge absorbs oil. The position of smearing the oil duct matches with the sheath pipe position of arranging on the transmission band in, and the road width of oil smearing way slightly is lighter than the diameter of sheath pipe, makes the sheath pipe when being transported through the oil smearing way by the transmission band, and the sponge of oil smearing way upper and lower both sides carries out oil smearing to the sheath pipe, but can not form great resistance to the transmission of sheath pipe again.

Further, sheath pipe forming device includes shaping fixed clamp subassembly, tail end propulsion subassembly, shaping subassembly, and the shaping subassembly sets up in transmission device one side, and the tail end impels the subassembly to set up in the relative transmission device's of shaping subassembly offside relevant position, and shaping fixed clamp subassembly sets up between shaping subassembly and transmission device, and tail end propulsion subassembly, shaping fixed clamp subassembly, shaping subassembly set up on same straight line. The tail end pushing assembly can abut against the tail end of the sheath tube to push the sheath tube out forwards, the forming fixing clamp assembly can clamp the moving position of the sheath tube or fix the position of the sheath tube, and the forming assembly conducts heat melting forming on the front end of the sheath tube and conducts the inside of the sheath tube to form a hollow pipeline.

The tail end propulsion assembly comprises a tail end flat push cylinder, a propulsion mounting plate, a thrust adjustable cylinder and a guide push plate, wherein the front side of the guide push plate is inwards sunken to form a guide stepped hole, the guide stepped hole is a blind hole, the shape of the guide stepped hole is funnel-shaped, the guide push plate is fixedly connected with the driving end of the thrust adjustable cylinder, the thrust adjustable cylinder is fixedly mounted on the propulsion mounting plate, and the propulsion mounting plate is fixedly connected with the driving end of the tail end flat push cylinder. The tail end horizontal pushing cylinder pushes the guide push plate to translate for a large distance, and the pushing force adjustable cylinder accurately adjusts the translation distance of the guide push plate. When the tail end pushing assembly is pushed forwards, the tail end of the sheath tube is abutted to the guide stepped hole, and the guide stepped hole plays a role in guiding the sheath tube, so that the position of the sheath tube corresponds to the positions of the forming assembly and the forming fixing clamp assembly, and the sheath tube is convenient to precisely process.

The forming fixing clamp assembly comprises a fixing clamp horizontal pushing air cylinder, a lifting mounting plate, a fixing clamp and a pneumatic finger air cylinder, the driving end of the pneumatic finger air cylinder is fixedly connected with the fixing clamp, the pneumatic finger air cylinder is fixedly mounted on the fixing clamp mounting plate, the driving end of the lifting air cylinder is fixedly connected with the fixing clamp mounting plate, the lifting air cylinder is fixedly mounted on the lifting mounting plate, and the driving end of the fixing clamp horizontal pushing air cylinder is fixedly connected with the lifting mounting plate. The lifting cylinder can drive the fixing clamp to lift, and the fixing clamp horizontal pushing cylinder can drive the fixing clamp to move in the horizontal direction or to be fixed in position.

The forming assembly comprises a die frame, a forming die, a buffer pressing plate, a heating coil, a coil fixing plate, a coil horizontal-pushing cylinder, a forming bottom plate, a linear module, an inner type insert needle fixing frame, an inner type insert needle and an insert needle horizontal-pushing cylinder, wherein the forming die comprises a forming material pipe and a base plate, the forming material pipe and the base plate are integrally formed, the forming die is fixedly arranged on the die frame and corresponds to the position of a guide stepped hole, the die frame is fixedly arranged on the forming bottom plate, the forming bottom plate is fixedly connected with a sliding block of the linear module, the heating coil is fixedly arranged on the coil fixing plate, the heating coil corresponds to the position of the forming material pipe, the coil fixing plate is fixedly connected with the driving end of the coil horizontal-pushing cylinder, the coil horizontal-pushing cylinder is fixedly arranged on the forming bottom plate, the inner type insert needle is fixedly arranged on the inner type insert needle fixing frame, and the inner insert needle fixing frame is fixedly connected with the driving end of the insert needle horizontal-pushing cylinder, the insert pin horizontal pushing cylinder is fixedly arranged on the forming bottom plate, the inner insert pin penetrates through the heating coil to correspond to the forming material pipe, the buffer pressing plate is fixedly arranged on the die frame, and the buffer pressing plate is arranged on two sides of the forming die and corresponds to the heating coil. The tail end impels the subassembly and supports and hold the sheath pipe and impel forward, sharp module drives the shaping subassembly and impels forward to the shaping subassembly work position, the shaping fixation clamp subassembly is cliied the sheath pipe and is sent into fixed position behind the forming die, the coil pushes away the cylinder and drives heating coil and impels forward, inlay the needle and push away the cylinder and drive the interior type and inlay the needle and impel forward, heating coil overlaps on shaping material pipe, to shaping material pipe heating, make the intraductal sheath pipe heat of shaping material melt the shaping, interior type is inlayed the needle and is switched on the formation cavity pipeline to the sheath intraduct, ensure that the cavity pipeline is unobstructed. When the heating coil advances the root of the forming material pipe, the buffer pressing plate has a buffer effect on the heating coil, and the chassis or the die carrier is prevented from being damaged due to the impact of the heating coil. Compared with the root of the forming material pipe, the area of the chassis is larger, and the chassis and the forming material pipe are arranged in such a way that the forming die is stably arranged on the die frame. After the forming processing is completed, the coil flat pushing cylinder drives the heating coil to reset, the insert needle flat pushing cylinder drives the inner insert needle to reset, the linear module drives the forming assembly to reset, the tail end flat pushing cylinder drives the tail end pushing assembly to reset, the fixing clamp clamps the sheath tube to translate so as to reset the sheath tube, and the transmission device drives the sheath tube to enter the blanking station for automatic blanking.

Furthermore, the inner type inlay needle is made of nickel-titanium steel wires. The nickel-titanium steel wire has good heat conductivity, good toughness and excellent deformation recovery capability, and improves the production efficiency of the sheath tube.

Furthermore, automatic unloader includes flitch, containing vessel down, and the flitch slope is downward down, and the containing vessel is arranged in down flitch below, and flitch lower extreme and containing vessel intercommunication down, the top side undercut of flitch down form the breach, and the breach department is arranged in on the upper portion of the other end of transmission device makes the sheath pipe be transmitted to on the flitch down. The upper surfaces of the blanking plates on two sides of the notch form a blanking surface. When the upper part of the other end of the transmission device is arranged at the notch, part of the upper part protrudes out of the plane of the notch. The length of the sheath tube is larger than the bandwidth of the transmission belt, and the two ends of the sheath tube protrude out of the two sides of the transmission belt when the sheath tube is transported to the automatic blanking station by the transmission belt. The sheath pipe is transported to the lower material plate, and the sheath pipe is characterized in that: the sheath pipe is transmitted by the transmission belt, so that the sheath pipe runs to the space above the blanking plate from the space below the blanking plate, and the back sheath pipe continues to run to the two ends of the sheath pipe to be contacted with the blanking surfaces on the two sides of the notch. The breach department is located to the transmission device other end, and the transmission band is convex in the shape of transmission device tip, and when the sheath pipe was transmitted to down on the flitch, the transmission band continued to move along circular arc direction, and sheath pipe both ends were supported by the unloading face and are held this moment and make the sheath pipe leave the transmission band. The length of the sheath tube is larger than the width of the two sides of the notch below the primary contact point of the sheath tube and the blanking surface, the sheath tube slides downwards along the blanking surface from the primary contact point in an inclined mode, and the sheath tube slides to the material container through the blanking plate, so that automatic blanking is achieved.

The utility model has the advantages that: compared with the prior art, the utility model discloses in the middle of, this sheath pipe processing production facility realizes the full automatic processing of sheath pipe, promotes production efficiency, practices thrift manufacturing cost, has the unified intelligent control of control panel in full-automatic production process, reduces the damage of sheath pipe in the course of working, further improves sheath pipe machining efficiency.

Drawings

Fig. 1 is an overall schematic view of the present invention.

Fig. 2 is a schematic view of an automatic feeding device.

Fig. 3 is a schematic diagram of a transmission device.

Fig. 4 is a schematic view of the trailing-end flare machining apparatus.

Fig. 5 is a schematic view of the oil application device.

Fig. 6 is a schematic view of a sheath tube molding apparatus.

Fig. 7 is a schematic view of an automatic blanking device.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

In order to achieve the above purpose, the technical scheme of the utility model is as follows:

referring to fig. 1-7, the utility model provides a full-automatic sheath pipe processing production facility, including processing platform 1, accomodate cabinet 2, control panel 3, automatic feeding device 4, tail end flaring processingequipment 5, transmission device 6, device 7 of applying oil, sheath pipe forming device 8, automatic unloader 9, control panel 3 and automatic feeding device 4, tail end flaring processingequipment 5, transmission device 6, device 7 of applying oil, sheath pipe forming device 8, automatic unloader 9 is connected, automatic feeding device 4, tail end flaring processingequipment 5, device 7 of applying oil, sheath pipe forming device 8, automatic unloader 9 links up with transmission device 6 along transmission device 6's transmission direction in proper order. The control panel 3 is used for intelligently controlling the processing production equipment. The storage cabinet 2 is disposed below the processing table 1, and the storage cabinet 2 supports the processing table 1. The power device, the connecting wire and other devices of the processing production equipment can be contained in the containing cabinet 2. The automatic feeding device 4, the tail end flaring processing device 5, the transmission device 6, the oil applying device 7 and the sheath tube forming device 8 are fixedly arranged on the processing table 1. The sheath 10 that the user will need processing production is neatly arranged in automatic feeding device 4, and automatic feeding device 4 is with sheath 10 material loading to transmission device 6 on, and transmission device 6 transmits sheath 10 to each processing station, and sheath 10 receives processing on each processing station on transmission device 6, and the unloading is through automatic unloader 9 afterwards. Sheath pipe 10 is transmitted earlier to tail end flaring machining station, and tail end flaring processingequipment 5 flares the tail end of sheath pipe 10, then sheath pipe 10 is transmitted to the oiling station, and oiling device 7 is oiled the front end of sheath pipe 10, then sheath pipe 10 is transmitted to sheath pipe 10 shaping machining station, and sheath pipe forming device 8 carries out the hot work shaping to sheath pipe 10. And then blanking. This sheath pipe 10 processing production facility realizes the full automatic processing of sheath pipe 10, promotes production efficiency, practices thrift manufacturing cost, has control panel 3 unified intelligent control in full-automatic production process, reduces the damage of sheath pipe 10 in the course of working, further improves sheath pipe 10 machining efficiency.

The transmission device 6 comprises a transmission belt 61, a motor 62, a driving wheel 63, a driven wheel 64 and a cover pressing plate 65, wherein a power output end of the motor 62 is connected with the driving wheel 63, the transmission belt 61 is wound on the driving wheel 63 and the driven wheel 64, the surface of the transmission belt 61 is downwards sunken to form a groove 611 matched with the outline shape of the sheath tube 10, the grooves 611 are uniformly arranged on the transmission belt 61 at intervals, the cover pressing plate 65 is arranged above the transmission belt 61, the height of the groove 611 is the same as the diameter of the sheath tube 10, and the surface of the cover pressing plate 65 is in contact with the surface of the transmission belt 61 in a laminating manner. The length of the sheath tube 10 is larger than the bandwidth of the transmission band 61, and when the sheath tube 10 is placed in the groove 611, two ends of the sheath tube 10 protrude out of two sides of the transmission band. The bottom of the groove 611 is in a semi-circular arc shape, the pressure cover plate 65 seals the top of the groove 611, and when the sheath 10 falls in the groove 611, the sheath 10 is in contact with the bottom of the groove 611 and the bottom side of the pressure cover plate 65. The gland plate 65 is fixedly connected with the processing table 1, and the sheath tube 10 is placed in a cavity formed by the groove 611 and the gland plate 65, so that the sheath tube 10 is kept stable in the processing process.

The automatic feeding device 4 comprises a sheet metal hopper 41, a sheet metal hopper support 42, an adjusting plate 43 and a fixed locking assembly 44, wherein the sheet metal hopper support 42 is fixedly connected with the sheet metal hopper 41, the sheet metal hopper support 42 supports the sheet metal hopper 41, the adjusting plate 43 is arranged in the sheet metal hopper 41 to divide the sheet metal hopper 41 into a sheath tube accommodating cavity 411 and an adjusting cavity 412, and the adjusting plate 43 is locked and unlocked with the sheet metal hopper 41 through the fixed locking assembly 44; in the unlocking state, the adjusting plate 43 can slide relative to the inner wall of the sheet metal hopper 41 to change the sizes of the sheath accommodating cavity 411 and the adjusting cavity 412, and in the locking state, the adjusting plate 43 is fixed relative to the inner wall of the sheet metal hopper 41; the blanking port 413 is formed in the lower portion of the sheet metal hopper 41, the bottom wall of the sheet metal hopper 41 is inclined downwards to form a feeding surface 414, the feeding surface 414 is connected with the blanking port 413, and the blanking port 413 is blocked by one end of the conveying device 6. The blanking opening 413 is shaped to fit the end of the conveyor 6. The automatic feeding device 4 can be fixedly connected to the processing table 1 through a sheet metal hopper bracket 42. The fixing and locking assembly 44 is realized by bolts and nuts. The user unlocks the fixed locking assembly 44, slides the adjusting plate 43 relative to the sheet metal hopper 41 to increase the width of the sheath accommodating cavity 411, and correspondingly reduces the width of the adjusting cavity 412; the sheath 10 is placed in the sheath accommodating cavity 411, a user adjusts the width of the sheath accommodating cavity 411 according to the length of the sheath 10, so that the width of the sheath accommodating cavity 411 is slightly larger than the length of the sheath 10, the fixed locking assembly 44 is locked, the width of the sheath accommodating cavity 411 is fixed, and thus a plurality of sheaths 10 are placed in the sheath accommodating cavity 411 and arranged neatly and cannot be inclined easily. When the feeding port 413 is blocked by the transmission device 6, the feeding surface 414 is just communicated with the groove 611 at the corresponding position on the transmission band, the feeding surface 414 is connected with the groove wall of the groove 611 to form a plane, the sheath tube 10 slides downwards along the feeding surface 141 in an inclined manner to the groove 611, and the transmission band 61 drives the sheath tube 10 in the groove 611 to move to the next processing station. The sheath tube 10 on the belt surface of the conveying belt 61 is blocked by the side wall of the sheet metal hopper 41 and remains in the sheath tube accommodating cavity 411 when moving along with the conveying belt 61.

The tail end flaring processing device 5 comprises a flaring assembly 51, a flaring fixing clamp assembly 52 and a stop block 53, wherein the stop block 53 is arranged at the opposite side corresponding position of the flaring assembly 51 relative to the transmission device 6, the flaring fixing clamp assembly 52 is arranged between the flaring assembly 51 and the transmission device 6, and the flaring assembly 51, the flaring fixing clamp assembly 52 and the stop block 53 are arranged on the same straight line; the flaring assembly 51 comprises an electric soldering iron horizontal pushing cylinder 511, an electric soldering iron 512, an electric soldering iron mounting plate 513 and a safety shield 514, wherein the electric soldering iron 512 is fixedly connected with the electric soldering iron mounting plate 513, the electric soldering iron mounting plate 513 is fixedly connected with the driving end of the electric soldering iron horizontal pushing cylinder 511, the safety shield 514 is fixedly connected with the electric soldering iron mounting plate 513, and the electric soldering iron 512 is covered by the safety shield 514; the flaring fixing clamp assembly 52 comprises a first lifting cylinder 521, a guide clamp mounting plate 522, a guide clamp 523 and a first pneumatic finger cylinder 524, wherein the first pneumatic finger cylinder 524 is fixedly mounted on the guide clamp mounting plate 522, the driving end of the first lifting cylinder 521 is fixedly connected with the guide clamp mounting plate 522, and the driving end of the first pneumatic finger cylinder 524 is fixedly connected with the guide clamp 523. The electric soldering iron horizontal pushing cylinder 511, the first lifting cylinder 521 and the stop block 53 are fixedly connected with the processing table 1. When the sheath tube 10 is transmitted to the tail end flaring station, the first lifting cylinder 521 drives the guide clamp 523 to ascend, the first pneumatic finger cylinder 524 enables the guide clamp 523 to clamp the sheath tube 10, the stop block 53 props against the sheath tube 10 from the front end of the sheath tube 10, the electric iron horizontal pushing cylinder 511 pushes the electric iron 512 to advance, the soldering iron head of the electric iron 512 flares the tail end of the sheath tube 10, so that rapid flaring is realized, and damage to the sheath tube 10 is reduced. The safety shield 514 protects the soldering bit of the electric soldering iron 512, prevents foreign objects from flying into the soldering bit of the electric soldering iron 512 to influence flaring machining, and simultaneously avoids safety accidents caused by the fact that workers touch the soldering bit of the electric soldering iron 512.

The oil applying device 7 comprises an oil container 71, an oil applying frame 72 and an oil seepage sponge 73, the oil applying frame 72 comprises an upper oil groove 721 and a lower oil groove 722, the upper oil groove 721 is arranged above the lower oil groove 722, the direction of the notch of the upper oil groove 721 is opposite to that of the notch of the lower oil groove 722, the oil seepage sponge 7 is filled between the upper oil groove 721 and the lower oil groove, the oil seepage sponge 7 is sunken at a corresponding position to form an oil applying channel 74, the channel width of the oil applying channel 74 corresponds to the diameter of the sheath tube 10, the oil container 71 is arranged above the upper oil groove 721, an oil seepage hole is formed in the oil container 71, and the oil seepage hole is communicated with the oil seepage sponge 73. The oil applying frame 72 is fixedly connected with the processing table 1. The user injects oil into the oil container 71, and the oil flows into the oil-permeable sponge 73 through the oil-permeable holes, so that the oil-permeable sponge 73 absorbs oil. The position of the oil smearing passage 74 is matched with the position of the sheath tube 10 arranged on the transmission belt 61, the width of the oil smearing passage 74 is slightly smaller than the diameter of the sheath tube 10, so that when the sheath tube 10 is transported through the oil smearing passage 74 by the transmission belt 61, sponges on the upper side and the lower side of the oil smearing passage 74 smear oil on the sheath tube 10, but large resistance cannot be formed on the transmission of the sheath tube 10.

Sheath pipe forming device 8 includes shaping fixed clamp subassembly 81, tail end propulsion subassembly 82, shaping subassembly 83, and shaping subassembly 83 sets up in transmission device 6 one side, and tail end propulsion subassembly 82 sets up in the relative transmission device's of shaping subassembly 83 offside relevant position, and shaping fixed clamp subassembly 81 sets up between shaping subassembly 83 and transmission device 6, and tail end propulsion subassembly 82, shaping fixed clamp subassembly 81, shaping subassembly 83 set up on same straight line. The tail pushing assembly 82 can push the sheath tube 10 forward by abutting against the tail end of the sheath tube 10, the forming fixing clamp assembly 81 can clamp the moving position of the sheath tube 10 or fix the position of the sheath tube 10, and the forming assembly 83 conducts the interior of the sheath tube 10 to form a hollow pipeline while performing hot-melt forming on the front end of the sheath tube 10.

Tail-end propulsion subassembly 82 includes tail-end flat push cylinder 821, impel mounting panel 822, adjustable cylinder 823 of thrust, direction push pedal 824 preceding side is inwards sunken to form direction shoulder hole 8241, direction shoulder hole 8241 is the blind hole, direction shoulder hole 8241 shape is hourglass hopper-shaped, direction push pedal 824 and the drive end fixed connection of adjustable cylinder 823 of thrust, adjustable cylinder 823 fixed mounting of thrust pushes away on mounting panel 822, impel mounting panel 822 and the drive end fixed connection of tail-end flat push cylinder 821. The tail end horizontal pushing cylinder 821 is fixedly connected with the processing table 1. The tail end horizontal pushing cylinder 821 pushes the guide push plate 824 to translate for a large distance, and the pushing force adjustable cylinder 823 precisely adjusts the translation distance of the guide push plate 824. When the tail end pushing assembly 82 is pushed forwards, the tail end of the sheath tube 10 abuts against the guide stepped hole 8241, the guide stepped hole 8241 plays a role in guiding the sheath tube 10, so that the position of the sheath tube 10 corresponds to the positions of the forming assembly 83 and the forming fixing clamp assembly 81, and accurate processing is facilitated.

The forming fixing clamp assembly 81 comprises a fixing clamp horizontal pushing cylinder 811, a second lifting cylinder 812, a lifting mounting plate 813, a fixing clamp mounting plate 814, a fixing clamp 815, a second pneumatic finger cylinder 816, a driving end of the second pneumatic finger cylinder 816 is fixedly connected with the fixing clamp 815, the second pneumatic finger cylinder 816 is fixedly mounted on the fixing clamp mounting plate 814, a driving end of the second lifting cylinder 812 is fixedly connected with the fixing clamp mounting plate 814, the second lifting cylinder 812 is fixedly mounted on the lifting mounting plate 813, and a driving end of the fixing clamp horizontal pushing cylinder 811 is fixedly connected with the lifting mounting plate 813. The fixed clamp horizontal pushing cylinder 811 is fixedly connected with the processing table 1. The second lifting cylinder 812 can drive the fixing clamp 815 to lift, and the fixing clamp horizontal pushing cylinder 811 can drive the fixing clamp 815 to move in a horizontal direction or to be fixed.

The forming assembly 83 comprises a mold frame 831, a forming mold 832, a buffer pressure plate 833, a heating coil 834, a coil fixing plate 835, a coil horizontal pushing cylinder 836, a forming bottom plate 837, a linear module 838, an inner type insert needle fixing frame 839, an inner type insert needle 8310 and an insert needle horizontal pushing cylinder 8311, wherein the forming mold 832 comprises a forming material pipe 8321 and a chassis 8322, the forming material pipe 8321 and the chassis 8322 are integrally formed, the forming mold 832 is fixedly arranged on the mold frame 831 and corresponds to the position of a guide stepped hole 8241, the mold frame 831 is fixedly arranged on the forming bottom plate 837, the forming bottom plate 837 is fixedly connected with a slide block of the linear module 838, the heating coil 834 is fixedly arranged on the coil fixing plate 835, the heating coil 834 corresponds to the position of the forming material pipe 8321, the coil fixing plate 835 is fixedly connected with the driving end of the coil horizontal pushing cylinder 836, the coil horizontal pushing cylinder 836 is fixedly arranged on the forming bottom plate 837, the insert needle 8310 is fixedly arranged on the inner type insert needle 839, the inner type insert pin fixing frame 839 is fixedly connected with the driving end of the insert pin horizontal pushing cylinder 8311, the insert pin horizontal pushing cylinder 8311 is fixedly installed on the forming bottom plate 837, the inner type insert pin 8310 corresponds to the forming material pipe 8321 after passing through the heating coil 834, the buffer pressing plate 833 is fixedly installed on the die frame 831, and the buffer pressing plate 833 is arranged on two sides of the forming die 832 and corresponds to the heating coil 834. The linear module 838 is fixedly connected to the processing table 1. The tail end pushing assembly 82 abuts against the sheath tube 10 to be pushed forwards, the linear module 838 drives the forming assembly 83 to be pushed forwards to a working position of the forming assembly 83, the forming fixing clamp assembly 81 clamps the sheath tube 10 to be sent to a rear fixing position of the forming die 832, the coil horizontal pushing cylinder 836 drives the heating coil 834 to be pushed forwards, the insert needle horizontal pushing cylinder 8311 drives the inner insert needle 8310 to be pushed forwards, the heating coil 834 is sleeved on the forming material tube 8321 to heat the forming material tube 8321, the sheath tube 10 in the forming material tube 8321 is hot-melt and formed, and the inner insert needle 8310 is communicated with the inside of the sheath tube 10 to form a hollow pipeline, so that the hollow pipeline is ensured to be smooth. When the heating coil 834 advances to the root of the forming material pipe 8321, the buffer pressure plate 833 can buffer the heating coil 834, and the chassis 8322 or the die carrier 831 can be prevented from being damaged due to the impact of the heating coil 834. Compared with the root of the forming material pipe 8321, the area of the base plate 8322 is larger, and the base plate 8322 and the forming material pipe 8321 are arranged in such a way that the forming die 832 is stably arranged on the die frame 831. After the forming process is completed, the coil horizontal pushing cylinder 836 drives the heating coil 834 to reset, the insert pin horizontal pushing cylinder 8311 drives the inner insert pin 8310 to reset, the linear module 838 drives the forming assembly 83 to reset, the tail end horizontal pushing cylinder 821 drives the tail end pushing assembly 82 to reset, the fixing clamp 815 clamps the sheath tube 10 to translate to reset the sheath tube 10, and the transmission device 6 drives the sheath tube 10 to enter a blanking station for automatic blanking. The internal inlay needle 8310 is made of nickel-titanium steel wire. The nickel-titanium steel wire has good heat conductivity, good toughness and excellent deformation recovery capability, and improves the production efficiency of the sheath tube 10.

The automatic blanking device 9 comprises a blanking plate 91 and a material container 92, wherein the blanking plate 91 is inclined downwards, the material container 92 is arranged below the blanking plate 91, the lower end of the blanking plate 91 is communicated with the material container 92, the side edge of the top side of the blanking plate 91 is recessed downwards to form a notch 911, and the upper part of the other end of the transmission device 6 is arranged at the notch 911 to enable the sheath tube 10 to be transmitted to the blanking plate 91. The container 92 is fixedly connected with the processing table 1. The upper surfaces of the blanking plates on both sides of the notch 911 form blanking surfaces 912. When the upper part of the other end of the transmission device 6 is arranged at the notch 911, part of the upper part protrudes out of the plane of the notch 911. When the sheath tube 10 is conveyed to the automatic blanking station by the conveying belt 61, two ends of the sheath tube 10 protrude out of two sides of the conveying belt 61. The sheath tube 10 is transferred onto the lower plate 91 by: the transmission belt 61 transmits the sheath tube 10 to enable the sheath tube 10 to move from the oblique lower space of the blanking plate 91 to the oblique upper space of the blanking plate, and the rear sheath tube 10 continues to move until the two ends of the sheath tube 10 are in contact with the blanking surfaces 912 on the two sides of the notch 911. The other end of the transmission device 6 is disposed at the notch 911, the transmission belt 61 is arc-shaped at the end of the transmission device 6, when the sheath tube 10 is transmitted to the feeding plate 91, the transmission belt 61 continues to move along the arc direction, and at this time, the two ends of the sheath tube 10 are abutted by the feeding surface 912 to make the sheath tube 10 leave the transmission belt 61. The length of the sheath tube 10 is larger than the width of the notch 911 at two sides below the first contact point of the sheath tube 10 and the blanking surface 912, the sheath tube 10 slides downwards along the blanking surface 912 in an inclined manner from the first contact point, and slides to the container 92 through the blanking plate 91, so that automatic blanking is realized.

The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (9)

1. The utility model provides a full-automatic sheath pipe processing production facility which characterized in that: including control panel, automatic feeding device, tail end flaring processingequipment, transmission device, the device of applying oil, sheath pipe forming device, automatic unloader, control panel and automatic feeding device, tail end flaring processingequipment, transmission device, the device of applying oil, sheath pipe forming device, automatic unloader are connected, and automatic feeding device, tail end flaring processingequipment, the device of applying oil, sheath pipe forming device, automatic unloader all link up with transmission device.

2. The full-automatic sheath processing and producing apparatus of claim 1, wherein: the transmission device comprises a transmission band, a motor, a driving wheel, a driven wheel and a gland plate, wherein the power output end of the motor is connected with the driving wheel, the transmission band is wound on the driving wheel and driven by the driving wheel, the band surface of the transmission band is downwards sunken to form a groove matched with the outline shape of the sheath tube, the grooves are uniformly arranged on the transmission band at intervals, the gland plate is arranged above the transmission band, the height of the groove is the same as the diameter of the sheath tube, and the surface of the gland plate is in contact with the band surface of the transmission band in a laminating manner.

3. The full-automatic sheath processing and producing apparatus of claim 2, wherein: the automatic feeding device comprises a sheet metal hopper, a sheet metal hopper support, an adjusting plate and a fixed locking assembly, wherein the sheet metal hopper support is fixedly connected with the sheet metal hopper, the sheet metal hopper support supports the sheet metal hopper, the adjusting plate is arranged in the sheet metal hopper to divide the sheet metal hopper into a sheath pipe accommodating cavity and an adjusting cavity, and the adjusting plate is locked and unlocked through the fixed locking assembly and the sheet metal hopper; when the adjusting plate is in an unlocking state, the adjusting plate can slide relative to the inner wall of the sheet metal hopper so as to change the sizes of the sheath tube accommodating cavity and the adjusting cavity, and when the adjusting plate is in a locking state, the adjusting plate is fixed relative to the inner wall of the sheet metal hopper; the blanking mouth has been seted up to the panel beating hopper lower part, and the diapire slope of panel beating hopper is connected with the blanking mouth downwards, and the blanking mouth is plugged up to transmission device's one end.

4. The full-automatic sheath processing and producing apparatus of claim 3, wherein: the tail end flaring processing device comprises a flaring assembly, a flaring fixing clamp assembly and a stop block, wherein the stop block is arranged at the corresponding position of the opposite side of the flaring assembly relative to the transmission device; the flaring assembly comprises an electric soldering iron horizontal pushing cylinder, an electric soldering iron mounting plate and a safety shield, the electric soldering iron is fixedly connected with the electric soldering iron mounting plate, the electric soldering iron mounting plate is fixedly connected with the driving end of the electric soldering iron horizontal pushing cylinder, the safety shield is fixedly connected with the electric soldering iron mounting plate, and the electric soldering iron is covered by the safety shield; the flaring fixation clamp assembly comprises a lifting cylinder, a guide clamp mounting plate, a guide clamp and a pneumatic finger cylinder, the pneumatic finger cylinder is fixedly mounted on the guide clamp mounting plate, the driving end of the lifting cylinder is fixedly connected with the guide clamp mounting plate, and the driving end of the pneumatic finger cylinder is fixedly connected with the guide clamp.

5. The full-automatic sheath processing and producing apparatus of claim 4, wherein: the oil smearing device comprises an oil container, an oil smearing frame and oil seepage sponges, the oil smearing frame comprises an upper oil groove and a lower oil groove, the upper oil groove is arranged above the lower oil groove, the direction of the notch of the upper oil groove is opposite to that of the notch of the lower oil groove, the oil seepage sponges are filled between the upper oil groove and the lower oil groove, the oil seepage sponges are sunken to form oil smearing channels at corresponding positions, the width of each oil smearing channel corresponds to the diameter of a sheath pipe, the oil container is arranged above the upper oil groove, the oil seepage holes are formed in the oil container, and the oil seepage holes are communicated with the oil seepage sponges.

6. The full-automatic sheath processing and producing apparatus of claim 5, wherein: the sheath tube forming device comprises a forming fixing clamp assembly, a tail end pushing assembly and a forming assembly, wherein the forming assembly is arranged on one side of the conveying device, the tail end pushing assembly is arranged at the corresponding position of the opposite side of the forming assembly relative to the conveying device, the forming fixing clamp assembly is arranged between the forming assembly and the conveying device, and the tail end pushing assembly, the forming fixing clamp assembly and the forming assembly are arranged on the same straight line;

the tail end propelling component comprises a tail end horizontal pushing cylinder, a propelling mounting plate, a thrust adjustable cylinder and a guiding push plate, the front side of the guiding push plate is recessed inwards to form a guiding stepped hole, the guiding stepped hole is a blind hole, the shape of the guiding stepped hole is funnel-shaped, the guiding push plate is fixedly connected with the driving end of the thrust adjustable cylinder, the thrust adjustable cylinder is fixedly mounted on the propelling mounting plate, and the propelling mounting plate is fixedly connected with the driving end of the tail end horizontal pushing cylinder;

the forming fixing clamp assembly comprises a fixing clamp horizontal pushing air cylinder, a lifting mounting plate, a fixing clamp and a pneumatic finger air cylinder, wherein the driving end of the pneumatic finger air cylinder is fixedly connected with the fixing clamp;

the forming assembly comprises a die frame, a forming die, a buffer pressing plate, a heating coil, a coil fixing plate, a coil horizontal-pushing cylinder, a forming bottom plate, a linear module, an inner type insert needle fixing frame, an inner type insert needle and an insert needle horizontal-pushing cylinder, wherein the forming die comprises a forming material pipe and a base plate, the forming material pipe and the base plate are integrally formed, the forming die is fixedly arranged on the die frame and corresponds to the position of a guide stepped hole, the die frame is fixedly arranged on the forming bottom plate, the forming bottom plate is fixedly connected with a sliding block of the linear module, the heating coil is fixedly arranged on the coil fixing plate, the heating coil corresponds to the position of the forming material pipe, the coil fixing plate is fixedly connected with the driving end of the coil horizontal-pushing cylinder, the coil horizontal-pushing cylinder is fixedly arranged on the forming bottom plate, the inner type insert needle is fixedly arranged on the inner type insert needle fixing frame, and the inner insert needle fixing frame is fixedly connected with the driving end of the insert needle horizontal-pushing cylinder, the insert pin horizontal pushing cylinder is fixedly arranged on the forming bottom plate, the inner insert pin penetrates through the heating coil to correspond to the forming material pipe, the buffer pressing plate is fixedly arranged on the die frame, and the buffer pressing plate is arranged on two sides of the forming die and corresponds to the heating coil.

7. The full-automatic sheath processing and producing apparatus of claim 6, wherein: the inner inlay needle is made of nickel-titanium steel wire.

8. The full-automatic sheath processing and producing apparatus of claim 7, wherein: automatic unloader includes flitch, containing ware down, and the flitch slope is downward down, and flitch below is arranged in to the containing ware, and flitch lower extreme and containing ware intercommunication down, the top side undercut of flitch down form the breach, and breach department is arranged in on the upper portion of the other end of transmission device makes the sheath pipe be transmitted to the flitch down, and sheath pipe length is greater than the both sides width of breach below the first contact point of sheath pipe and flitch down.

9. The full-automatic sheath processing and producing apparatus of claim 1, wherein: the automatic feeding device, the tail end flaring processing device, the oil applying device, the sheath tube forming device and the automatic discharging device are sequentially arranged along the transmission direction of the transmission device.

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