CN214764914U

CN214764914U - Integrated batching device

Info

Publication number: CN214764914U
Application number: CN202120406111.8U
Authority: CN
Inventors: 张俟; 陈晓文; 张超
Original assignee: Huizhou Oriental Yuhong Building Materials Ltd
Current assignee: Huizhou Oriental Yuhong Building Materials Ltd
Priority date: 2021-02-24
Filing date: 2021-02-24
Publication date: 2021-11-19
Anticipated expiration: 2031-02-24

Abstract

The utility model discloses an integration dosing unit, include: the stirring tank is provided with a feeding hole at the top and a discharging hole at the bottom and a stirring assembly; the side pipe device comprises a cooling side pipe and a heating side pipe, and the cooling side pipe and the heating side pipe are respectively wound on the outer wall of the stirring tank; the bottom end of the submerged feeding device extends into the stirring tank; and the material circulating device is connected between the discharge port and the feed inlet of the stirring tank and used for circulating the material at the lower part of the stirring tank to the upper part of the stirring tank. This device can improve batching efficiency and cooling speed, improves production efficiency and product quality.

Description

Integrated batching device

Technical Field

The utility model belongs to the waterproof material field, more specifically relates to an integration dosing unit.

Background

The non-solidified rubber asphalt waterproof paint (hereinafter referred to as paint) is a waterproof paint which is prepared by using rubber, asphalt and softening oil as main components, adding a temperature control agent and a filler and mixing and can keep a viscous paste within the service life. The coating can seal base cracks and capillary holes and can adapt to complex construction operation surfaces; the self-healing adhesive does not solidify for a long time after contacting with air, always keeps the characteristics of sticky colloid, has strong self-healing capability, is sticky when being touched and difficult to peel, and still has good adhesive property at the temperature of minus 20 ℃. The waterproof layer can solve the problems of cracking of the base layer, breaking of the waterproof layer, flexural fatigue or advanced aging in a high stress state caused by stress transmission to the waterproof layer and the like. Meanwhile, the viscosity enables the waterproof layer to well seal pores and cracks of a base layer, the problem of water channeling of the waterproof layer is solved, the waterproof reliability is greatly improved, and the problem of compatibility when the existing waterproof coiled material and waterproof coating are used in a compounding mode can be solved. However, the general production process of the non-solid rubber asphalt waterproof coating at present is to mix base materials in a mixing cylinder, transfer the mixture into a storage tank after passing the detection, defoam and cool the mixture for 2-3h, and start discharging when the temperature of the base materials is reduced to 140 ℃ after bubbles are completely eliminated, wherein, because of the structure of the mixing cylinder, the mixture can generate vortex to generate bubbles as long as the stirring is started, and if the bubbles in the base materials can not be completely eliminated, holes and bubbles are easy to appear on the surface after the barrel is opened, which leads to serious appearance quality problems; the stirring blade that the storage tank used cooperates and scrapes the two stirring designs in limit, has the problem that the batching process is loaded down with trivial details, the cooling is slow, production efficiency is low, the operation is complicated.

Therefore, the development of an integrated batching device is expected to improve batching efficiency and cooling speed, and improve production efficiency and product quality.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an integration dosing unit improves the batching process, improves production efficiency and product quality.

In order to achieve the above object, the utility model provides an integrated batching device, include:

the stirring tank is provided with a feeding hole at the top and a discharging hole at the bottom, and a stirring assembly;

the side pipe device comprises a cooling side pipe and a heating side pipe, and the cooling side pipe and the heating side pipe are respectively wound on the outer wall of the stirring tank;

a submerged feeding device, a bottom end of the submerged feeding device extending into the agitator tank;

and the material circulating device is connected between the discharge port and the feed inlet of the stirring tank and used for circulating the material at the lower part of the stirring tank to the upper part of the stirring tank.

Optionally, the stirring assembly comprises a variable frequency servo motor, a speed reducer, a coupling, a stirring shaft and a plurality of stirring blades;

the stirring shaft is arranged in the stirring tank along the vertical direction, the stirring blades are uniformly distributed on the side surface of the stirring shaft, and the edges of the stirring blades are provided with sawteeth;

the output shaft of the variable-frequency servo motor is connected with the speed reducer, and the output shaft of the speed reducer is connected with the stirring shaft through the coupler so as to drive the stirring shaft to rotate.

Optionally, the top of agitator tank is equipped with the support, variable frequency servo motor reaches the reduction gear all set up in on the support, the both sides of support are equipped with the reinforcing plate.

Optionally, the agitator tank is cylindrical, and the (mixing) shaft is located on the axis of agitator tank and the bottom of (mixing) shaft rotatable connect in the bottom of agitator tank.

Optionally, the inlet ends of the cooling side pipe and the heating side pipe are respectively located at the bottom of the stirring tank, the outlet ends of the cooling side pipe and the heating side pipe are respectively located at the top of the side wall of the stirring tank, the inlet end of the cooling side pipe is connected to cooling water, and the inlet end of the heating side pipe is connected to heat-conducting oil;

valves are respectively arranged on the inlet end and the outlet end of the cooling side pipe and the inlet end and the outlet end of the heating side pipe, and pressure release valves are respectively arranged on the inlet end of the cooling side pipe and the inlet end of the heating side pipe.

Optionally, feeding device includes filling tube, spiral auger and frequency modulation motor under the liquid, the bottom of filling tube is passed the top of agitator tank extends to in the agitator tank, the top of filling tube is equipped with the charge door, spiral auger set up in the filling tube and by the top of filling tube extends to the bottom of filling tube, frequency modulation motor is used for the drive spiral auger is rotatory.

Optionally, the filling pipe is arranged obliquely, and the distance between the bottom end of the filling pipe and the stirring assembly is not less than one third of the radius of the stirring tank.

Optionally, the material circulating device comprises a circulating pump and a colloid mill;

the discharge gate of agitator tank pass through circulating line connect in the entry of circulating pump, the export of circulating pump is connected through circulating line respectively the entry of colloid mill reaches the feed inlet of agitator tank, the export of colloid mill passes through circulating line and connects the feed inlet of agitator tank.

Optionally, the stirring device further comprises a frame, wherein the frame comprises four support legs, the four support legs are supported at the bottom of the stirring tank, a reinforcing rod is connected between every two adjacent support legs, and the four support legs are respectively provided with a weighing sensor.

Optionally, a temperature sensor is disposed within the agitator tank.

The beneficial effects of the utility model reside in that:

1. when the device is used for proportioning, firstly, the base material is fed into the stirring tank through the feed inlet until the discharge end of the submerged feeding device is immersed below the liquid level of the base material; starting the stirring component to stir the base material in the stirring tank; then, opening a heating side pipe, and heating the base material to raise the temperature of the base material to a required temperature; then starting an underwater feeding device, and adding a modifier, a dispersing aid or a filler into the base material; after the added materials are uniformly dispersed, starting a material circulating device to enable the materials in the stirring tank to circulate up and down, and ensuring the full swelling and uniform dispersion of the modifier and the filler; after the material is proportioned, closing the material circulating device and the heating side pipe, opening the cooling side pipe to cool the material in the stirring tank to a required temperature, and simultaneously defoaming and stirring the material by the stirring assembly to enable bubbles in the material to float along with the material until the bubbles are discharged; and after the material is cooled and defoamed, the material can be produced and filled through a discharge hole. Can realize batching, intensification, cooling, defoaming and the ejection of compact through this device, simplify the batching process, improve production efficiency.

2. The stirring subassembly passes through frequency conversion servo motor urgent reduction gear and drives the (mixing) shaft and rotate to make the blade of (mixing) shaft week side stir the base-material in the agitator tank, thereby realize the stirring function to pitch, through using frequency conversion servo motor, make (mixing) shaft pivoted speed and state can adjust in a flexible way, and can realize just reversing, be favorable to the defoaming.

3. In the existing batching process, a modifier or a filler is directly fed at a cylinder opening and is easily adhered to the cylinder wall to become polymer particles difficult to dissolve at high temperature, so that the construction performance is influenced; this device can directly deliver to the agitator tank below the liquid level through setting up feeding device under the liquid, ensures that the modifier fully swells in the agitator tank, avoids polymerization to produce macromolecular group granule, can avoid powder or graininess modifier, dispersion auxiliary agent or filler adhesion jar wall simultaneously, influences the modification effect, increases the clean degree of difficulty.

4. Through setting up circulating pump and colloid mill, can realize carrying out effectual circulation and grinding to the material in the agitator tank, guarantee the abundant swelling and the dispersion of modifier and filler even.

Other features and advantages of the present invention will be described in detail in the detailed description which follows.

Drawings

The above and other objects, features and advantages of the present invention will become more apparent by describing in more detail exemplary embodiments thereof with reference to the attached drawings, in which like reference numerals generally represent like parts throughout the exemplary embodiments of the present invention.

Fig. 1 shows a schematic block diagram of an integrated batching device according to one embodiment of the present invention.

Fig. 2 shows a side view of an integrated batching device according to one embodiment of the present invention.

Fig. 3 shows a top view of an integrated batching device according to an embodiment of the present invention.

Description of the reference numerals

1. A variable frequency servo motor; 2. a circulation line; 3. heating the outlet of the bypass pipe; 4. heating the inlet of the bypass pipe; 5. a speed reducer; 6. a submerged feeding device; 7. a cooling bypass pipe outlet; 8. a stirring shaft; 9. a cooling bypass inlet; 10. a weighing sensor; 11. colloid milling; 12. a circulation pump; 13. a temperature sensor; 14. a support leg; 15. a stirring tank; 16. and (4) automatic pressure relief valve.

Detailed Description

Preferred embodiments of the present invention will be described in more detail below. While the following describes preferred embodiments of the present invention, it should be understood that the present invention may be embodied in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship indicated based on the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

The utility model discloses an integration dosing unit, include:

the stirring tank is provided with a feeding hole at the top and a discharging hole at the bottom and a stirring assembly;

the bottom end of the submerged feeding device extends into the stirring tank;

Specifically, when the device is used for proportioning, the base material is firstly fed into the stirring tank through the feed inlet until the discharge end of the submerged feeding device is immersed below the liquid level of the base material; starting the stirring component to stir the base material in the stirring tank; then, opening a heating side pipe, and heating the base material to raise the temperature of the base material to a required temperature; then starting an underwater feeding device, and adding a modifier, a dispersing aid or a filler into the base material; after the added materials are uniformly dispersed, starting a material circulating device to enable the materials in the stirring tank to circulate up and down, and ensuring the full swelling and uniform dispersion of the modifier and the filler; after the material is proportioned, closing the material circulating device and the heating side pipe, opening the cooling side pipe to cool the material in the stirring tank to a required temperature, and simultaneously defoaming and stirring the material by the stirring assembly to enable bubbles in the material to float along with the material until the bubbles are discharged; and after the material is cooled and defoamed, the material can be produced and filled through a discharge hole. Can realize batching, intensification, cooling, defoaming and the ejection of compact through this device, simplify the batching process, improve production efficiency.

As an alternative scheme, the stirring assembly comprises a variable frequency servo motor, a speed reducer, a coupling, a stirring shaft and a plurality of stirring blades;

the output shaft of the variable-frequency servo motor is connected to the speed reducer, and the output shaft of the speed reducer is connected to the stirring shaft through the coupler so as to drive the stirring shaft to rotate.

Specifically, the output shaft through frequency conversion servo motor (realization just reversing) drives and drives the reduction gear, changes the rotational speed through the reduction gear, and pass through the shaft coupling transmission to the (mixing) shaft with the rotational speed after changing, make the blade of (mixing) shaft week side stir the base-stock in the agitator tank, thereby realize the stirring function to pitch, through using frequency conversion servo motor, make (mixing) shaft pivoted speed and state can adjust in a flexible way, increase the flexibility of using, and because can realize just reversing, be favorable to the defoaming.

Adjusting the output direction of a variable frequency servo motor during defoaming, changing the rotation direction of a stirring shaft into clockwise low-speed stirring, so as to adjust the material flow direction in the stirring tank, and enabling bubbles in the stirring tank to float upwards along the lower cylinder wall of the stirring shaft along with the material until the bubbles are discharged by adjusting the material flow direction; during discharging, the rotation direction of the stirring shaft is anticlockwise stirring at a low speed, so that bubbles in the stirring tank are discharged along the upper tank wall of the stirring shaft downwards along with materials.

The edges of the stirring blades are provided with the saw teeth, so that the shearing capacity of the stirring blades is improved, and the mixing efficiency of materials is improved.

As the alternative, the top of agitator tank is equipped with the support, and frequency conversion servo motor and reduction gear all set up on the support, and the both sides of support are equipped with the reinforcing plate.

Specifically, set up the support at the top of agitator tank to installation frequency conversion servo motor and reduction gear improve the integration degree of device, reduce the area of device.

As an alternative scheme, the stirring tank is cylindrical, the stirring shaft is positioned on the axis of the stirring tank, and the bottom end of the stirring shaft is rotatably connected to the bottom of the stirring tank.

Specifically, former batching jar is because self structure, make at the stirring and produce the vortex easily, consequently as long as begin the stirring will produce the bubble, the bubble quantity that leads to in the base stock increases unable complete elimination, coating division bucket rear surface is the hole that easily appears, the bubble, lead to serious appearance quality problem, the (mixing) shaft of this device is located the axis of agitator tank and the bottom is connected in the bottom of agitator tank, can make the (mixing) shaft pivoted more steady, thereby reduce the production of bubble in the pitch liquid, be favorable to going on of later stage defoaming technology, improve pitch water proof coating outward appearance.

As an alternative scheme, the inlet ends of the cooling side pipe and the heating side pipe are respectively positioned at the bottom of the stirring tank, the outlet ends of the cooling side pipe and the heating side pipe are respectively positioned at the top of the side wall of the stirring tank, the inlet end of the cooling side pipe is connected to cooling water, and the inlet end of the heating side pipe is connected to heat-conducting oil;

Specifically, the cooling side pipe and the heating side pipe are used for cooling or heating the stirring tank. The heating bypass pipe is communicated with heat conduction oil, and is opened in the batching process to heat the batching device; the cooling bypass pipe is filled with cooling water, and is opened in the defoaming process to cool the base material. Make the agitator tank possess the function of intensification and cooling simultaneously, supplementary batching process, cooling defoaming, production ejection of compact process are carried out in same agitator tank, improve the batching process, improve production efficiency.

As the alternative, feeding device includes filling tube, spiral auger and frequency modulation motor under the liquid, and the top that the agitator tank was passed to the bottom of filling tube extends to the agitator tank in, and the top of filling tube is equipped with the charge door, and spiral auger sets up in the filling tube and extends to the bottom of filling tube by the top of filling tube, and frequency modulation motor is used for driving spiral auger rotatory.

Specifically, in the existing batching process, a modifier or a filler is directly fed at a cylinder opening and is easily adhered to the cylinder wall to become polymer particles difficult to dissolve at high temperature, so that the construction performance is influenced; this device can directly deliver to the agitator tank below the liquid level through setting up feeding device under the liquid, ensures that the modifier fully swells in the agitator tank, avoids polymerization to produce macromolecular group granule, can avoid powder or graininess modifier, dispersion auxiliary agent or filler adhesion jar wall simultaneously, influences the modification effect, increases the clean degree of difficulty.

As an alternative, the feeding pipe is obliquely arranged, and the distance between the bottom end of the feeding pipe and the stirring assembly is not less than one third of the radius of the stirring tank.

Specifically, the distance between filling tube bottom and the stirring subassembly is not less than the one third of agitator tank's radius, can accelerate the material dispersion, makes the stirring more even.

As an alternative, the material circulating device comprises a circulating pump and a colloid mill;

the discharge gate of agitator tank passes through circulating line and connects in the entry of circulating pump, and the export of circulating pump passes through circulating line respectively and connects the entry of colloid mill and the feed inlet of agitator tank, and the export of colloid mill passes through circulating line and connects the feed inlet of agitator tank.

Particularly, by arranging the circulating pump and the colloid mill, the materials in the stirring tank can be effectively circulated and ground, and the full swelling and uniform dispersion of the modifier and the filler are ensured.

Further, in the material mixing process, under the action of a circulating pump, the material flows out from a discharge port at the bottom of the stirring tank through a circulating pipeline, is ground by the colloid mill, and returns to the stirring tank from an outlet at the upper part of the colloid mill to accelerate the dissolution of the modifier; if the material has fully ground, then can close the colloid mill, circulate agitator tank bottom material to agitator tank upper portion through the circulating pump, realize material circulation from top to bottom, guarantee to produce the uniformity before and after the ejection of compact of property.

The colloid mill is characterized in that a motor drives a rotating tooth (or called as a rotor) and a matched fixed tooth (or called as a stator) to rotate at a high speed relatively through belt transmission, one of the rotating tooth and the fixed tooth is in high-speed rotation, the other rotating tooth is static, a processed material generates downward spiral impact force through the pressurization of the weight of the processed material or external pressure (generated by a pump), and the processed material is subjected to physical actions such as strong shearing force, friction force, high-frequency vibration, high-speed vortex and the like when passing through a gap between the fixed tooth and the rotating tooth (the gap is adjustable), so that the material is effectively emulsified, dispersed, homogenized and crushed, and the effects of ultrafine crushing and emulsifying of the material are achieved.

As an alternative scheme, the stirring device further comprises a rack, the rack comprises four support legs, the four support legs are supported at the bottom of the stirring tank, a reinforcing rod is connected between every two adjacent support legs, and weighing sensors are respectively arranged on the four support legs.

Specifically, four stabilizer blades are respectively provided with a weighing sensor for weighing, so that the material can be accurately metered.

As an alternative, a temperature sensor is arranged in the stirring tank.

Specifically, a temperature sensor is arranged for monitoring the temperature of the base material in the tank in real time, so that the temperature of the material is too high or too low to adjust in time, and the product performance is ensured.

Examples

FIG. 1 is a schematic configuration diagram showing an integrated batching device of the present embodiment; FIG. 2 shows a side view of the integrated dosing unit of the present embodiment; fig. 3 shows a top view of the integrated dosing unit of the present embodiment.

As shown in fig. 1-3, the stirring tank 15 is cylindrical, the diameter of the bottom part is gradually reduced, the top part of the stirring tank 15 is provided with a plurality of feed inlets, the bottom part is provided with a plurality of discharge outlets, and the inside of the stirring tank is provided with a temperature sensor 13; a bracket is arranged at the top of the stirring tank 15, reinforcing plates are arranged on two sides of the bracket, and the variable-frequency servo motor 1 and the speed reducer 5 are arranged on the bracket; the four support legs 14 are supported at the bottom of the stirring tank 15, a reinforcing rod is connected between every two adjacent support legs 14, and the four support legs 14 are respectively provided with a weighing sensor 10;

the stirring shaft 8 is arranged in the stirring tank 15 along the vertical direction and is positioned on the axis of the stirring tank 15, the bottom end of the stirring shaft 8 is rotatably connected to the bottom of the stirring tank 15, the stirring blades are uniformly distributed on the side surface of the stirring shaft 8, and sawteeth are arranged on the edges of the stirring blades; an output shaft of the variable frequency servo motor 1 is connected to a speed reducer 5, and an output shaft of the speed reducer 5 is connected to a stirring shaft 8 through a coupler so as to drive the stirring shaft 8 to rotate;

a cooling side pipe and a heating side pipe respectively surround the outer wall of the stirring tank 15, a cooling side pipe inlet 9 and a heating side pipe inlet 4 are respectively positioned at the bottom of the stirring tank 15, a cooling side pipe outlet 7 and a heating side pipe outlet 3 are respectively positioned at the top of the side wall of the stirring tank 15, the cooling side pipe inlet 9 is connected to cooling water, the heating side pipe inlet 3 is connected to heat-conducting oil, pneumatic valves are respectively arranged on the cooling side pipe inlet and outlet and the heating side pipe inlet and outlet and used for controlling the on-off of a pipeline, an automatic pressure relief valve 16 is respectively arranged on the cooling side pipe inlet 9 and the heating side pipe inlet 4, and when the pressure in the pipeline exceeds 0.1Mpa, the automatic pressure relief is carried out;

the submerged feeding device 6 comprises a feeding pipe, a spiral auger and a frequency modulation motor, the bottom end of the feeding pipe penetrates through the top of the stirring tank 15 and extends into the stirring tank, a feeding port is formed in the top end of the feeding pipe, the spiral auger is arranged in the feeding pipe and extends to the bottom end of the feeding pipe from the top end of the feeding pipe, the frequency modulation motor is used for driving the spiral auger to rotate, the feeding pipe is obliquely arranged, an included angle formed between the feeding pipe and the top of the stirring tank 15 is 85 degrees, and the distance between the bottom end of the feeding pipe and a stirring blade is one third of the radius of the stirring tank 15;

the discharge gate of agitator tank 15 passes through circulating line 2 to be connected in the entry of circulating pump 12, and circulating pump 12's export is respectively through the entry of circulating line 2 connection colloid mill 11 and agitator tank 15's feed inlet, and colloid mill 11's export is through the feed inlet of circulating line 2 connection agitator tank 15.

A coating is prepared by utilizing the integrated batching device of the embodiment, and the coating comprises the following components:

asphalt: 25 to 35 percent; softening oil: 10 to 15 percent; dispersing auxiliary agent: 1 to 5 percent; SBR: 10 to 15 percent; SBS: 1 to 5 percent; filling: 15-20% (by weight of calcium, bentonite, calcite particle size above 600 mesh optional one).

The asphalt and the softening oil are fed into a stirring tank through a feeding hole, and the materials are weighed by a weighing sensor in the feeding process to ensure accurate metering of the materials; the stirring shaft is driven to rotate by the variable frequency servo motor, and pneumatic valves of a heat conduction oil inlet and a heat conduction oil outlet are opened to circulate the heat conduction oil and heat the material; when the temperature reaches 130-; adding filler into the stirring tank through a submerged feeding device, adjusting a variable frequency servo motor to a low speed (rotating speed: 5-15Hz) when the filler is uniformly stirred, adjusting the stirring direction to be clockwise stirring, floating bubbles in the stirring tank along the material along the lower wall of the stirring shaft upwards until the bubbles are discharged by adjusting the flow speed direction of the material liquid, and simultaneously opening a cooling water inlet and a cooling water outlet to cool the material for 50-60 min. When the temperature of the base material is reduced to 120-150 ℃, filling the base material in the stirring tank, adjusting the stirring direction of the stirring shaft to be anticlockwise low-speed (rotating speed: 5-15Hz) by using a variable-frequency servo motor to stir the material, and closing a cooling water inlet when the temperature of the material reaches 130 ℃ to finish the material mixing.

When discharging, respectively taking materials in the stirring tank with the weights of 2/3, 1/2 and 1/3 for sample retention appearance inspection.

And (3) testing results:

item	Implementation scheme 1
		Low temperature flexibility (-20 ℃ C.)	No fracture
Extensibility/mm	30
		Adhesive property	Cohesive failure
Content of solids content%	99
		Oil permeability/tension	1
Flash point	212
		Heat resistance/65 deg.C	No sliding, flowing and low dropping

When the weight of the materials in the stirring tank is 2/3, 1/2 and 1/3, the non-cured asphalt rubber coating has gloss sample surface and no holes, bubbles and cracks. The appearance grades are I grades, and the non-cured rubber asphalt waterproof coating produced by the first embodiment meets the product performance requirements specified by JCT 2428-2017-made non-cured rubber asphalt waterproof coating.

This device heats or cools down through heating other pipe and cooling other pipe agitator tank, makes the agitator tank possess the function of intensification and cooling simultaneously, carries out batching process, cooling defoaming, production ejection of compact process in same agitator tank. Whole production efficiency promotes 15%, does not use the storage tank in the design, reduces equipment fixing cost, dwindles the required place of batching simultaneously.

Powder or granular modifier, dispersing aid and filler are conveyed below the liquid level of the base material in the stirring tank by the submerged feeding device, and the material is uniformly conveyed into the stirring tank by the spiral auger driven by the frequency modulation motor, so that the modifier is fully swelled in the stirring tank, and macromolecular group particles generated by polymerization are avoided; meanwhile, the modification effect can be prevented from being influenced by the fact that powder or granular modifiers, dispersing aids or fillers are adhered to the cylinder wall. The qualification rate of the finished product is improved from 85 percent to 100 percent.

While various embodiments of the present invention have been described above, the above description is intended to be illustrative, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.

Claims

1. An integrated batching device, characterized in that it comprises:

2. The integrated batching device according to claim 1, wherein the stirring assembly comprises a variable frequency servo motor, a reducer, a coupler, a stirring shaft and a plurality of stirring blades;

3. The integrated batching device according to claim 2, wherein a support is arranged at the top of the stirring tank, the variable frequency servo motor and the speed reducer are both arranged on the support, and reinforcing plates are arranged on two sides of the support.

4. The integrated batching device according to claim 2, wherein said agitator tank is cylindrical, said agitator shaft is located on the axis of said agitator tank and the bottom end of said agitator shaft is rotatably connected to the bottom of said agitator tank.

5. The integrated batching device according to claim 1, wherein the inlet ends of the cooling side pipe and the heating side pipe are respectively positioned at the bottom of the stirring tank, the outlet ends of the cooling side pipe and the heating side pipe are respectively positioned at the top of the side wall of the stirring tank, the inlet end of the cooling side pipe is connected to cooling water, and the inlet end of the heating side pipe is connected to heat-conducting oil;

6. The integrated material distribution device according to claim 1, wherein the submerged feeding device comprises a feeding pipe, a spiral auger and a frequency modulation motor, the bottom end of the feeding pipe penetrates through the top of the stirring tank and extends into the stirring tank, a feeding port is arranged at the top end of the feeding pipe, the spiral auger is arranged in the feeding pipe and extends to the bottom end of the feeding pipe from the top end of the feeding pipe, and the frequency modulation motor is used for driving the spiral auger to rotate.

7. The integrated dispensing device of claim 6, wherein the filling tube is disposed at an angle, and the distance between the bottom end of the filling tube and the stirring assembly is not less than one third of the radius of the stirring tank.

8. The integrated batching device according to claim 1, wherein the material circulating means comprises a circulating pump, a colloid mill;

9. The integrated batching device according to claim 1, further comprising a frame, wherein the frame comprises four support legs, the four support legs are supported at the bottom of the stirring tank, a reinforcing rod is connected between every two adjacent support legs, and the four support legs are respectively provided with a weighing sensor.

10. The integrated dispensing apparatus of claim 1, wherein a temperature sensor is disposed within the agitator tank.