CN214764259U - Combined type dust collecting system with cross-flow filtration - Google Patents
Combined type dust collecting system with cross-flow filtration Download PDFInfo
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- CN214764259U CN214764259U CN202023113051.5U CN202023113051U CN214764259U CN 214764259 U CN214764259 U CN 214764259U CN 202023113051 U CN202023113051 U CN 202023113051U CN 214764259 U CN214764259 U CN 214764259U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
Abstract
The utility model discloses a combined type dust collecting system with cross-flow filtration is applicable to the gaseous purification of big amount of wind dirty in the industrial production, mainly includes wrong filter dryer, wrong cyclone, filter dust remover, tuber pipe, fan. The cross-flow filtering components are arranged in the staggered filtering air cylinder and the staggered filtering cyclone, air flow not only sequentially passes through the staggered filtering air cylinder, the staggered filtering cyclone and the filtering dust remover to be purified, but also the staggered filtering air cylinder and the staggered filtering cyclone divide a part of clean air flow in advance to lead to the fan, and the whole operation resistance of the system can be effectively reduced aiming at the purification of large-air-volume dusty air flow. The system provided by the utility model is rational in infrastructure, save space, not only be favorable to reducing manufacturing cost, also reduce the working costs simultaneously.
Description
Technical Field
The utility model relates to a dust collection technology field, concretely relates to combined type dust collection system with cross-flow filtration.
Background
In industrial production, dust pollution is ubiquitous. The productive dust can cause different diseases according to different pathological characteristics and action characteristics, and particularly has great harm to the lung. In the surrounding environment, the dust can corrode buildings, adhere to the surfaces of plants, affect photosynthesis of the plants and inhibit plant growth. Dust explosions may result when certain dusts are poorly controlled and the concentration of the aggregate is high.
The filter type dust removal (such as a bag-type dust remover, a filter cartridge dust remover and the like) is the most applied dust removal equipment for preventing and treating air pollution, and the improvement of the dust removal function of the filter equipment has important significance for industrial production application. The filter dust collector that uses in present industrial production, dust collection efficiency is high, but not good to the treatment effect of the dirty gas of big amount of wind (like the tunnelling operation face, it is integrative with the dust removal to ventilate, and nevertheless ventilate not only to be used for the dust exhaust, still need dilute the poisonous and harmful gas that the operation produced), the running resistance is too big, even adopt compound dust pelletizing system, if adopt coarse cyclone to handle in advance at the front end that filters the dust removal, but all amount of wind still need pass through the filter dust pelletizing system, the too big problem of running resistance can not effectively be solved.
In addition, cross-flow filtration, also called cross-flow filtration, can realize the purification of dust-containing gas. Unlike conventional filtration (which may be referred to as dead-end filtration), in cross-flow filtration, the dusty gas stream flows parallel to the filter layer, and the shearing forces generated as the dusty gas stream passes through the filter layer carry away particles retained on the filter surface, thereby keeping the dust cake at a relatively thin level. Cross-flow filtration is generally used to increase the dust concentration of a dusty gas stream or to obtain a clean gas stream, and is not easy to achieve dust removal alone.
SUMMERY OF THE UTILITY MODEL
In view of the not enough of prior art, the utility model provides a combined type dust collecting system with cross-flow is filterable, the air current not only loops through the wrong dryer of straining, the wrong cyclone of straining, filters the dust remover and obtains purifying to there is the direct reposition of redundant personnel of partly clean air current to lead to the fan in the wrong dryer of straining and the wrong cyclone of straining, to the purification of the dusty air current of the big amount of wind, can effectively reduce the holistic running resistance of system.
The technical scheme of the utility model is that: the combined type dust collecting system with cross-flow filtration comprises a staggered filtration air cylinder, a staggered filtration cyclone, a filtration dust collector, an air pipe and a fan;
the staggered filtering air cylinder consists of an inner layer channel, a middle layer annular channel and an outer layer annular channel which are arranged from inside to outside, the inner layer channel and the middle layer annular channel are separated by an inner layer filtering pipe, and the middle layer annular channel and the outer layer annular channel are separated by an outer layer filtering pipe; the outer end of the middle layer annular channel is provided with an inlet, and the inner ends of the inner layer channel, the middle layer annular channel and the outer layer annular channel are provided with outlets;
the staggered filtering cyclone comprises a cylindrical barrel with a cylindrical upper part and a conical lower part, an air inlet and an axial air outlet, wherein the air inlet is arranged above the outer wall of the barrel and is horizontally arranged along the tangential direction of the upper end of the barrel; the axial air outlet is vertically arranged at the axle center of the upper end of the barrel, the bottom of the cone is provided with an ash discharge valve, the side wall of the barrel is provided with a barrel wall filter layer, a side wall channel and a side wall air outlet are arranged outside the barrel wall filter layer, the side wall channel is communicated with the inner cavity of the barrel through the barrel wall filter layer, one end of the side wall air outlet is communicated with the side wall channel, and the other end of the side wall air outlet is communicated with the air pipe;
the filtering dust remover comprises an air purifying chamber at the upper part, a filtering chamber at the middle part and an ash bucket with a second ash discharge valve at the lower part, the air purifying chamber and the filtering chamber are separated by a pattern plate, a filter element is arranged at the opening of the pattern plate, the filter element is suspended in the filtering chamber, and an ash removal device is arranged in the air purifying chamber;
the outlet of the middle-layer annular channel of the staggered filtering air cylinder is communicated with the inner cavity of the staggered filtering cyclone through an air inlet, and the axial air outlet of the staggered filtering cyclone is connected with the inlet of the filtering dust collector;
the inner layer channel and the outer layer annular channel of the staggered filtering air cylinder, the side wall channel of the staggered filtering cyclone and the outlet of the filtering dust remover are all connected with the fan through air pipes.
And a spiral baffle plate for the air flow to spirally flow in the middle layer annular channel is arranged in the middle layer annular channel in the staggered filtering air cylinder.
The outer layer filter tube, the inner layer filter tube and the filter layer of the wall of the staggered filter cyclone in the staggered filter air cylinder are made of porous materials.
The porous materials of the outer layer filter tube, the inner layer filter tube and the cylinder wall filter layer are preferably ceramic filter elements, stainless steel filter elements and sintered plate filter elements.
Has the advantages that: (1) the design of the double-layer spiral-staggered filtering air cylinder. The cross-flow filter layer is arranged in the space of the air duct, so that the overall size of the dust purification system is favorably reduced, and the miniaturization of treatment equipment is favorably realized. The double-layer cross-flow filtering layer is arranged in the air duct, so that the dust cross-flow filtering area of a unit space is favorably increased, and more clean air is distributed from the cross-filtering air duct. The staggered filtering air duct is internally provided with a spiral structure to guide the air flow to rotate and flow, so that the washing of the air flow to the filtering pipe in the air duct can be increased, the dust cake accumulation of the cross-flow filtering surface caused by the over-low air speed of the air flow at the flow boundary can be avoided, and the cross-flow filtering is favorably carried out.
(2) Design of a cross-flow filtration cyclone. The cross-flow filtering layer is arranged on the wall of the conventional cyclone dust collector, so that clean airflow can be led out from the wall of the cyclone dust collector, and the overall resistance of the cyclone dust collector is reduced. Meanwhile, the inner wall is washed by the rotation of the airflow in the cyclone dust collector, so that the accumulation of dust cakes in the filtering layer of the cylinder wall is avoided, and the cross-flow filtering function is realized.
(3) The overall design of a composite dust collection system with error filtering. The air flow not only passes through the wrong filtering air cylinder, the wrong filtering cyclone and the filtering dust remover in sequence to be purified, but also branches a part of clean air flow in advance through cross flow filtering in the wrong filtering air cylinder and the wrong filtering cyclone, and the part of air flow is directly led to the fan, so that the processing air quantity of the filtering dust remover is reduced. Compare with the condition that whole distinguished and admirable all passed through the filter dust remover, the utility model provides a system can effectively reduce holistic running resistance to be favorable to facing optimizing system size under the dusty air current condition of the large amount of wind, finally reduce manufacturing cost and working costs.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
In the figure: 1. the device comprises a staggered filter air cylinder, 101, an outer filter pipe, 102, an inner filter pipe, 103, a spiral baffle, 104, an inner channel, 105, a middle annular channel, 106, an outer annular channel, 2, a staggered filter cyclone, 201, a cylinder body, 202, an air inlet, 203, an axial air outlet, 204, an ash discharge valve, 205, a cylinder wall filter layer, 206, a side wall channel, 207, a side wall air outlet, 3, a filter dust remover, 301, an ash removal device, 302, an air purification chamber, 303, a filter element, 304, a filter chamber, 305, a second ash discharge valve, 4, an air pipe, 401, a flange and 5, a fan.
Detailed Description
Specific example 1:
with reference to fig. 1, the combined dust collecting system with cross-flow filtration includes a cross-filtration air duct 1, a cross-filtration cyclone 2, a filtration dust collector 3, an air duct 4, and a fan 5;
the staggered filtering air duct 1 consists of an inner layer channel 104, a middle layer annular channel 105 and an outer layer annular channel 106, wherein the inner layer channel 104 and the middle layer annular channel 105 are separated by an inner layer filtering pipe 102, the middle layer annular channel 105 and the outer layer annular channel 106 are separated by an outer layer filtering pipe 101, and the outer wall of the outer layer annular channel 106 is the outer wall of the staggered filtering air duct 1; the staggered filtering air duct 1 is provided with an inlet only in the middle layer annular channel 105, and outlets are respectively arranged in the inner layer channel 104, the middle layer annular channel 105 and the outer layer annular channel 106;
the staggered filtering cyclone 2 comprises a cylindrical barrel 201 with a cylindrical upper part and a conical lower part, an air inlet 202 is horizontally arranged along the tangential direction of the upper end of the barrel 201, an axial air outlet 203 is vertically arranged at the axle center of the upper end of the barrel 201, an ash discharge valve 204 is arranged at the bottom of the cone, a barrel wall filtering layer 205 is arranged on the side wall of the barrel 201, and a side wall channel 206 and a side wall air outlet 207 are arranged outside the barrel wall filtering layer 205;
the filtering dust collector 3 comprises an upper air purifying chamber 302, a middle filtering chamber 304 and a dust hopper, wherein a second dust discharging valve 305 is arranged at the lower part of the dust hopper, the upper air purifying chamber 302 is separated from the filtering chamber 304 by a pattern plate, a filter element 303 is arranged at the opening of the pattern plate, the filter element is suspended in the filtering chamber 304, and a dust cleaning device 301 is arranged in the air purifying chamber 302; the ash removal device 301 in the scheme is the prior art, and the technical scheme is not described again;
the middle annular channel 105 of the staggered filtering air cylinder 1 is connected with the air inlet 202 of the staggered filtering cyclone 2 through an air pipe, and the axial air outlet 203 of the staggered filtering cyclone 2 is connected with the inlet of the filtering dust collector 3 through an air pipe;
the inner layer channel 104 and the outer layer annular channel 106 of the staggered filtering air cylinder 1, the side wall channel 206 of the staggered filtering cyclone 2 and the outlet of the filtering dust collector 3 are all connected with the fan 5 through an air pipe 4; the air duct 4 is provided with a flange 401 to facilitate connection.
A spiral baffle 103 is provided in the middle annular channel 105 to allow the wind flow to flow spirally in the middle annular channel 105.
The outer layer filter tube 101, the inner layer filter tube 102 and the wall filter layer 205 of the cross-filtration cyclone 2 in the cross-filtration air cylinder 1 are made of porous materials.
The porous materials of the outer filter tube 101, the inner filter tube 102 and the wall filter layer 205 are preferably ceramic filter elements, stainless steel filter elements, sintered plate filter elements.
Specific example 2:
under the negative pressure action of the fan 5, the dusty airflow enters from the inlet of the middle annular channel 105 of the cross filtering air cylinder 1, and the dusty airflow rotates at a high speed in the middle annular channel 105 due to the spiral baffle 103. The gas flow may pass through the inner filter tube 102 into the inner passage 104, through the outer filter tube 101 into the outer annular passage 106, while the dust is caught on the outer walls of the inner filter tube 102 and the outer walls of the outer filter tube 101 and attempts to settle to form a dust cake. As the air stream rotates at high speed within the intermediate annular channel 105, the dust cake which is attempting to settle is washed away by the shear forces generated by the air stream and moves with the air stream along the air path. Clean air flows in the inner-layer channel 104 and the outer-layer annular channel 106 flow to the fan 5 through the air pipe 4 through respective outlets and are finally discharged; while the dusty gas stream in the intermediate annular channel 105 flows via the outlet via the ductwork to the cross-straining cyclone 2.
In the wrong filter cyclone 1, the dusty air flow enters through the air inlet 202 along the tangential direction of the wrong filter cyclone 1, then rotates from top to bottom along the cylinder wall, and the dust particles are separated from the air flow under the action of centrifugal force and fall into the dust hopper along the wall under the action of gravity. The clean airflow may pass through the wall filter 205 to the sidewall channels 206, and as this airflow passes through the wall filter 205, dust particles are intercepted and attempt to deposit on the inner surface of the wall filter 205, but the dust cake cannot accumulate due to the scouring of the inner wall by the rotating airflow in the cyclone. The clean air flow reaching the side wall channel 206 flows to the fan 5 through the side wall air outlet 207 and the connecting air duct 4. Another part of the relatively clean air in the cyclone dust collector falls into the dust hopper, while the smaller particles still exit through the axial air outlet 203, and this part of the exit air flow is cleaner relative to the cyclone inlet and less clean relative to the air finally exiting from the fan, and therefore is called relatively clean exit from the axial air outlet 203 and flows through the air duct into the filter dust collector 3.
In the filter dust collector 3, dust is trapped on the outer surface of the filter element 303 to form dust cake due to the intercepting and filtering action of the filter element 303 in the filter chamber 304. The clean gas then passes through the filter element 303 into the clean gas chamber 302 and out of the exhaust port, through the air duct 4 to the fan 5. The clean air flow reaching the fan 5 is discharged directly into the outside atmosphere. When the dust cake on the surface of the filter element 303 is too thick, the ash removal device 301 is started, so that the dust cake collected on the surface of the filter element 303 falls into an ash bucket and is discharged through a second ash discharge valve 305.
Claims (4)
1. A combined dust collection system with cross-flow filtration, characterized in that: comprises a wrong filtering wind tube (1), a wrong filtering cyclone (2), a filtering dust collector (3), a wind pipe (4) and a fan (5);
the staggered filtering air duct (1) consists of an inner layer channel (104), a middle layer annular channel (105) and an outer layer annular channel (106) which are arranged from inside to outside, the inner layer channel (104) and the middle layer annular channel (105) are separated by an inner layer filtering pipe (102), and the middle layer annular channel (105) and the outer layer annular channel (106) are separated by an outer layer filtering pipe (101); the outer end of the middle layer annular channel (105) is provided with an inlet, and the inner ends of the inner layer channel (104), the middle layer annular channel (105) and the outer layer annular channel (106) are provided with outlets;
the staggered filtering cyclone (2) comprises a cylindrical body (201) with a cylindrical upper part and a conical lower part, an air inlet (202) and an axial air outlet (203), wherein the air inlet (202) is arranged above the outer wall of the cylindrical body (201) and is horizontally arranged along the tangential direction of the upper end of the cylindrical body (201); the axial air outlet (203) is vertically arranged at the axle center of the upper end of the barrel (201), the bottom of the cone is provided with an ash discharge valve (204), the side wall of the barrel (201) is provided with a barrel wall filter layer (205), a side wall channel (206) and a side wall air outlet (207) are arranged outside the barrel wall filter layer (205), the side wall channel (206) is communicated with the inner cavity of the barrel (201) through the barrel wall filter layer (205), one end of the side wall air outlet (207) is communicated with the side wall channel (206), and the other end of the side wall air outlet is communicated with the air pipe (4);
the filtering dust remover (3) comprises an upper air purifying chamber (302), a middle filtering chamber (304) and an ash bucket, wherein a second ash discharging valve (305) is arranged at the lower part of the ash bucket;
an outlet of a middle-layer annular channel (105) of the staggered filtering wind tube (1) is communicated with an inner cavity of the staggered filtering cyclone (2) through a gas inlet (202), and an axial gas outlet (203) of the staggered filtering cyclone (2) is connected with an inlet of the filtering dust collector (3);
the inner layer channel (104) and the outer layer annular channel (106) of the staggered filtering air cylinder (1), the side wall channel (206) of the staggered filtering cyclone (2) and the outlet of the filtering dust collector (3) are connected with the fan (5) through the air pipe (4).
2. The composite dust collection system with cross-flow filtration of claim 1, wherein: and a spiral baffle (103) for spiral flow of air flow in the middle layer annular channel (105) is arranged in the middle layer annular channel (105) in the staggered filtering air cylinder (1).
3. The composite dust collection system with cross-flow filtration of claim 1, wherein: the outer layer filter tube (101) and the inner layer filter tube (102) in the staggered filter air cylinder (1) and the cylinder wall filter layer (205) of the staggered filter cyclone (2) are made of porous materials.
4. The composite dust collection system with cross-flow filtration of claim 3, wherein: the porous materials of the outer layer filter tube (101), the inner layer filter tube (102) and the cylinder wall filter layer (205) are respectively a ceramic filter element, a stainless steel filter element and a sintered plate filter element.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023113051.5U CN214764259U (en) | 2020-12-22 | 2020-12-22 | Combined type dust collecting system with cross-flow filtration |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202023113051.5U CN214764259U (en) | 2020-12-22 | 2020-12-22 | Combined type dust collecting system with cross-flow filtration |
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| CN214764259U true CN214764259U (en) | 2021-11-19 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112473309A (en) * | 2020-12-22 | 2021-03-12 | 南昌大学 | Combined type dust collecting system with cross-flow filtration |
| CN112473309B (en) * | 2020-12-22 | 2024-05-03 | 南昌大学 | Combined dust collection system with cross-flow filtration |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112473309A (en) * | 2020-12-22 | 2021-03-12 | 南昌大学 | Combined type dust collecting system with cross-flow filtration |
| CN112473309B (en) * | 2020-12-22 | 2024-05-03 | 南昌大学 | Combined dust collection system with cross-flow filtration |
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