CN214752359U - Intelligent production line control technology simulation comprehensive training device - Google Patents
Intelligent production line control technology simulation comprehensive training device Download PDFInfo
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- CN214752359U CN214752359U CN202120642220.XU CN202120642220U CN214752359U CN 214752359 U CN214752359 U CN 214752359U CN 202120642220 U CN202120642220 U CN 202120642220U CN 214752359 U CN214752359 U CN 214752359U
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- training device
- line control
- conveying direction
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Abstract
The utility model discloses a line control technique emulation comprehensive training device is produced to intelligence, include: a frame; the feeding mechanism is supported on the frame; the conveying belt is supported on the rack and used for receiving the workpieces on the feeding mechanism and conveying the workpieces along the conveying direction; the feed mechanism includes: a support plate supported on the frame and adjacent to the feeding end of the conveyor belt along the conveying direction, and having an upper surface aligned with an upper surface of an upper portion of the conveyor belt; the storage barrel is vertically supported on the rack and is positioned right above the supporting plate, and the storage barrel is used for storing workpieces; a limiting cylinder; and the pushing block is slidably supported on the supporting plate along the conveying direction and can pass through the notch. The device can simulate the production line of actual processing.
Description
Technical Field
The utility model relates to a teaching simulation device especially relates to a line control technique emulation comprehensive training device is produced to intelligence.
Background
When automatic or electromechanical students are subjected to display automation control, because a real automatic production line is expensive, the students often only adopt a mode of combining characters with videos for display, and the students are difficult to observe at a short distance and cannot be actually operated.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a main aim at provides a line control technique emulation comprehensive training device is produced to intelligence, and the device is analogue means, can simulate the operational aspect of department's actual production line, and the student can closely observe and actual operation.
In order to achieve the above purpose, the utility model adopts the technical scheme that: the utility model provides a line control technique emulation combined training device is produced to intelligence, includes:
a frame;
the feeding mechanism is supported on the frame;
the conveying belt is supported on the rack and used for receiving the workpieces on the feeding mechanism and conveying the workpieces along the conveying direction;
its characterized in that, feed mechanism includes:
a support plate supported on the frame and adjacent to the feeding end of the conveyor belt along the conveying direction, and having an upper surface aligned with an upper surface of an upper portion of the conveyor belt;
the storage barrel is vertically supported on the rack and is positioned right above the supporting plate, and the storage barrel is used for storing workpieces;
the limiting cylinder is positioned at the lower end of the material storage cylinder, the limiting cylinder is supported on the supporting plate, the limiting cylinder and the material storage cylinder are coaxially arranged, the inner diameter of the limiting cylinder is not smaller than that of the material storage cylinder, the lower end of the material storage cylinder is fixed with the upper end of the limiting cylinder, notches are formed in two sides of the limiting cylinder along the conveying direction, and the size of each notch is configured to enable a workpiece to pass through;
and the pushing block is slidably supported on the supporting plate along the conveying direction and can pass through the notch.
Preferably, the feeding mechanism further comprises a feeding cylinder, the feeding cylinder is arranged on the supporting plate and located on the side opposite to the conveying belt relative to the limiting cylinder, a cylinder rod of the feeding cylinder extends along the conveying direction, and the free end of the cylinder rod is fixed with the material pushing block.
Preferably, the conveyer belt adopts motor drive, the both ends of conveyer belt support on the pivot, the motor is connected with one of them pivot transmission, is connected with the encoder on one of them pivot.
Preferably, the turnover mechanism includes:
the supporting plate is supported on the frame;
a first arm whose lower end is rotatably supported on a mounting plate by a rotary shaft whose axis is parallel to the conveying direction;
one end of the second support arm is hinged with the upper end of the first support arm, and the hinged axis of the first support arm and the second support arm is parallel to the conveying direction;
a rotary cylinder, a cylinder body of which is fixed on the other end of a second support arm, the other end of the second support arm being closer to the conveyor belt than the one end of the second support arm;
and the cylinder body of the clamping jaw cylinder is fixed on the output end of the rotating cylinder.
Preferably, the turnover mechanism further comprises a push-pull cylinder, one end of the push-pull cylinder is fixed on the rotating shaft, and the other end of the push-pull cylinder is fixed at one end, close to the rotating cylinder, of the second support arm through a connecting shaft.
Preferably, the device further comprises a controller and a proximity sensor electrically connected with the controller, the proximity sensor is arranged on the frame and is positioned right above the conveying belt, and the detection end of the proximity sensor faces downwards to detect and is positioned on the moving path of the workpiece when viewed from the top.
Preferably, the blanking mechanism includes:
the sucker can move back and forth in a vertical plane so as to suck up a workpiece on the conveying belt;
and the blanking channel is used for receiving the workpiece sucked by the sucking disc.
Preferably, the blanking mechanism further comprises a linear module supported on the rack and electrically connected with the controller, the moving direction of the output end of the linear module is perpendicular to the conveying direction, a telescopic cylinder is arranged at the output end of the linear module, the telescopic cylinder extends up and down and a cylinder rod extends downwards, and the sucker is fixed at the lower end of the cylinder rod.
Preferably, the plurality of blanking passages are arranged along a horizontal direction perpendicular to the conveying direction, and each of the blanking passages extends through the vertical plane.
Preferably, still be provided with inductive sensor and the photoelectric sensor who is connected with the controller electricity in the frame, inductive sensor and photoelectric sensor all are located directly over the conveyer belt and sense terminal detect down, inductive sensor is used for detecting whether the material of work piece is the metal material, photoelectric sensor is used for detecting the colour of non-metal material's work piece and is black or white.
Compared with the prior art, the invention has the following beneficial effects:
the device can simulate the operational aspect of the production line in the part machining, and the student of being convenient for observes, and the student can the actual operation, just so need not purchase the device of actual production, and is with low costs.
Drawings
FIGS. 1 and 2 are structural views of a workpiece according to the present invention;
fig. 3 and 4 are perspective views of the present invention;
FIG. 5 is an enlarged view at A;
FIG. 6 is an enlarged view at B;
FIGS. 7 and 8 are structural views of the turnover mechanism;
fig. 9 is an enlarged view at C.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
As shown in fig. 1 to 9, an intelligent production line control technology simulation comprehensive training device includes a rack 1, a feeding mechanism 3 supported on the rack 1, a conveying belt 2 supported on the rack 1, a discharging mechanism 5 supported on the rack 1, and a turnover mechanism 4 supported on the rack 1 for turning over a workpiece 100.
The feed mechanism 3 comprises a support plate 34 supported on the frame 1, the support plate 34 being adjacent to the feed end of the conveyor belt 2 in the conveying direction of the conveyor belt 2, and the upper surface of the support plate 34 being aligned with the upper surface of the upper part of the conveyor belt 2. The feeding mechanism 3 further comprises a storage barrel 31 vertically supported on the frame 1 and located right above the supporting plate 34, and a limiting barrel 32 located at the lower end of the storage barrel 31, wherein the storage barrel 31 is used for storing the workpiece 100, the limiting barrel 32 is supported on the supporting plate 34, the limiting barrel 32 and the storage barrel 31 are coaxially arranged, the inner diameter of the limiting barrel 32 is equal to or slightly larger than that of the storage barrel 31 so as to ensure that the workpiece can smoothly enter the limiting barrel 32 under the action of self gravity, and the lower end of the storage barrel 31 is fixed to the upper end of the limiting barrel 32. Notches 321 are formed in two sides of the limiting cylinder 32 in the conveying direction, and the size of each notch 321 is configured to enable the workpiece 100 to pass through.
Further, the feeding mechanism 3 further includes a pusher block 33 slidably supported on the supporting plate 34 along the conveying direction, the pusher block 33 has a rectangular cross section and is sized to pass through the notch 321, and slides a distance configured to push the workpiece 100 located in the position-limiting cylinder 32 onto the feeding end of the conveyor belt 2. Specifically, a feeding cylinder 35 is arranged on the side, opposite to the conveying belt 2, of the supporting plate 34 relative to the limiting cylinder 32, a cylinder rod of the feeding cylinder 35 extends along the conveying direction, the free end of the feeding cylinder 35 is fixedly connected with the pushing block 33, and feeding of the workpiece 100 can be achieved by controlling the extension and retraction of the feeding cylinder 35. When loading, the workpieces 100 are stacked in the storage barrel 31, the lowest workpiece 100 is located in the limiting barrel 32, the loading cylinder 35 extends out, the lowest workpiece 100 is pushed onto the conveying belt 2 through the pushing block 33, the loading cylinder 35 retracts, the pushing block 33 retracts from the limiting barrel 32, the workpieces 100 in the storage barrel 31 fall, the lowest workpiece falls into the limiting barrel 32, and the process is repeated.
Conveyer belt 2 adopts motor 21 drive, the both ends of conveyer belt 2 support in pivot (not shown), motor 21 is connected with one of them pivot transmission, and motor 21 drives conveyer belt 2 through the drive pivot and carries, is connected with encoder 22 in one of them pivot, can acquire pivot pivoted angle through encoder 22, and then can acquire the distance that conveyer belt 2 carried.
The turnover mechanism 4 comprises a mounting plate 41 supported on the frame 1, a first support arm 42 rotatably supported on the mounting plate 41 through a rotating shaft 47 at the lower end, a second support arm 43 with one end hinged to the first support arm 42, a rotating cylinder 44 fixed at the other end of the second support arm 43, and a clamping jaw cylinder 45 fixed at the output end of the rotating cylinder 44, wherein the axis of the rotating shaft 7 and the hinged axes of the first support arm 42 and the second support arm 43 are both parallel to the conveying direction, the other end of the second support arm 43 is closer to the conveying belt 2 than the one end of the second support arm 43, and the rotating cylinder 44 can rotate the clamping jaw cylinder 45 by 180 degrees so as to rotate a workpiece clamped on the clamping jaw cylinder 45 by 180 degrees.
Further, the turnover mechanism 4 further comprises a push-pull cylinder 46, one end of the push-pull cylinder 46 is fixed on the rotating shaft 47, the other end of the push-pull cylinder 46 is fixed on one end of the second support arm 43 close to the rotating cylinder 44 through a connecting shaft 48, the clamping jaw cylinder 45 can swing up and down by controlling the expansion and contraction of the push-pull cylinder 46, when the workpiece 100 needs to be clamped, the clamping jaw cylinder 45 is firstly moved to the position of the workpiece 100 on the conveyor belt 2, and the clamping jaw cylinder 45 clamps the workpiece 100; further, when the workpiece is turned over, the push-pull air cylinder 46 extends out to lift the clamping jaw air cylinder 45 by a certain height, so that collision is avoided when the clamping jaw air cylinder 45 drives the workpiece to rotate; after the overturning is finished, the push-pull air cylinder 46 retracts, and the workpiece 100 is placed on the conveying belt 2; the push-pull cylinder 46 is extended again to disengage the workpiece and the conveyor belt 2 transports the workpiece further in the conveying direction.
Further, the apparatus further includes a controller, a proximity sensor 23 electrically connected to the controller is provided on the frame 1 and directly above the conveyor 2, and a detection end of the proximity sensor 33 faces downward and is located on a movement path of the workpiece 100 in a plan view. The workpiece 100 is a cylindrical structure with an opening at one end, when the opening faces upwards or downwards, the data detected by the proximity sensor 23 are different, the controller can judge the direction of the opening according to the size of the data, if the opening faces upwards, when the opening faces downwards, the workpiece 100 moves on the conveyer belt 2 for a preset distance, and then the turnover mechanism 4 clamps the workpiece 100 to turn over so that the opening faces upwards. Specifically, in the conveying direction, the proximity sensor 23 is located between the gripper cylinder 45 and the limit cylinder 32. The proximity sensor 23 and the controller are known in the art, although other sensors known in the art may be used for detection.
The blanking mechanism 5 comprises a suction cup 51 and a blanking channel 54, wherein the suction cup 51 can move back and forth in a vertical plane so as to suck the workpieces 100 on the conveying belt 2 and move to the position of the blanking channel 54. Further, the blanking mechanism 5 further comprises a linear module 53 supported on the frame 1 and electrically connected with the controller, and the moving direction of the output end of the linear module 53 is perpendicular to the conveying direction. A telescopic cylinder 52 is arranged at the output end of the linear module 53, the telescopic cylinder 52 extends up and down and the cylinder rod extends downwards, and the suction cup 51 is fixed at the lower end of the cylinder rod. The plurality of the blanking passages 54 are arranged in a horizontal direction perpendicular to the conveying direction, and each of the blanking passages 54 penetrates the vertical plane so that the suction cup 51 can move right above each of the blanking passages 54.
Further, an inductance sensor 24 electrically connected with the controller is further arranged on the frame 1, and the inductance sensor 24 is located right above the conveyor belt 2 and has a detection end facing downward for detecting whether the material of the workpiece 100 is metal. If the material is detected to be metal, the controller can control the linear module 53 to move the suction cup 51 to a position right above the blanking channel 54 corresponding to the storage of the metal workpiece 100. The inductive sensor 24 is made by a conventional technique, and other conventional sensors may be used to detect whether it is made of metal.
Further, a photoelectric sensor 25 electrically connected with the controller is further disposed on the frame 1, and along the conveying direction, the photoelectric sensor 25 is closer to the end of the conveying belt 2 than the inductive sensor 24, that is, the material of the workpiece 100 is determined by the inductive sensor 24, and then the color of the workpiece 100 is determined by the photoelectric sensor 25. The photoelectric sensor 25 is located right above the conveyor belt 2, detects the workpiece 100 with its detection end facing downward, and controls the linear module 53 to move the workpiece 100 to the corresponding blanking channel 54 according to the detected color of the workpiece 100. In actual detection, the inductive sensor 24 determines the material, and if the material is not metal, the photoelectric sensor 25 determines whether the color of the workpiece 100 is black and white or white.
Further, a position sensor may be provided at the position of the limiting cylinder 32 for determining whether there is the workpiece 100 in the limiting cylinder 32. A position sensor may also be provided at the end of the conveyor belt 2 for determining whether the workpiece 100 on the conveyor belt 2 is in place.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the principles of the present invention may be applied to any other embodiment without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a line control technique emulation combined training device is produced to intelligence, includes:
a frame;
the feeding mechanism is supported on the frame;
the conveying belt is supported on the rack and used for receiving the workpieces on the feeding mechanism and conveying the workpieces along the conveying direction;
its characterized in that, feed mechanism includes:
a support plate supported on the frame and adjacent to the feeding end of the conveyor belt along the conveying direction, and having an upper surface aligned with an upper surface of an upper portion of the conveyor belt;
the storage barrel is vertically supported on the rack and is positioned right above the supporting plate, and the storage barrel is used for storing workpieces;
the limiting cylinder is positioned at the lower end of the material storage cylinder, the limiting cylinder is supported on the supporting plate, the limiting cylinder and the material storage cylinder are coaxially arranged, the inner diameter of the limiting cylinder is not smaller than that of the material storage cylinder, the lower end of the material storage cylinder is fixed with the upper end of the limiting cylinder, notches are formed in two sides of the limiting cylinder along the conveying direction, and the size of each notch is configured to enable a workpiece to pass through;
and the pushing block is slidably supported on the supporting plate along the conveying direction and can pass through the notch.
2. The intelligent production line control technology simulation comprehensive training device as claimed in claim 1, wherein the feeding mechanism further comprises a feeding cylinder, the feeding cylinder is arranged on a support plate and located on the opposite side of the conveying belt relative to the limiting cylinder, a cylinder rod of the feeding cylinder extends along the conveying direction, and the free end of the cylinder rod is fixed to the material pushing block.
3. The intelligent production line control technology simulation comprehensive training device as claimed in claim 1, wherein the conveyor belt is driven by a motor, two ends of the conveyor belt are supported on rotating shafts, the motor is in transmission connection with one of the rotating shafts, and an encoder is connected to one of the rotating shafts.
4. The intelligent production line control technology simulation comprehensive training device of claim 1, further comprising a turnover mechanism, wherein the turnover mechanism comprises:
the supporting plate is supported on the frame;
a first arm whose lower end is rotatably supported on a mounting plate by a rotary shaft whose axis is parallel to the conveying direction;
one end of the second support arm is hinged with the upper end of the first support arm, and the hinged axis of the first support arm and the second support arm is parallel to the conveying direction;
a rotary cylinder, a cylinder body of which is fixed on the other end of a second support arm, the other end of the second support arm being closer to the conveyor belt than the one end of the second support arm;
and the cylinder body of the clamping jaw cylinder is fixed on the output end of the rotating cylinder.
5. The intelligent production line control technology simulation comprehensive training device as claimed in claim 4, wherein the turnover mechanism further comprises a push-pull cylinder, one end of the push-pull cylinder is fixed on the rotating shaft, and the other end of the push-pull cylinder is fixed on one end of the second support arm close to the rotating cylinder through a connecting shaft.
6. The intelligent production line control technology simulation comprehensive training device as claimed in claim 5, further comprising a controller and a proximity sensor electrically connected with the controller, wherein the proximity sensor is arranged on the rack and located right above the conveyor belt, and a detection end of the proximity sensor faces downwards for detection and is located on a moving path of the workpiece when viewed from top.
7. The intelligent production line control technology simulation comprehensive training device of claim 5, further comprising a blanking mechanism, wherein the blanking mechanism comprises:
the sucker can move back and forth in a vertical plane so as to suck up a workpiece on the conveying belt;
and the blanking channel is used for receiving the workpiece sucked by the sucking disc.
8. The intelligent production line control technology simulation comprehensive training device as claimed in claim 7, wherein the blanking mechanism further comprises a linear module supported on the frame and electrically connected with the controller, the moving direction of the output end of the linear module is perpendicular to the conveying direction, a telescopic cylinder is arranged at the output end of the linear module, the telescopic cylinder extends up and down and a cylinder rod extends downward, and the suction cup is fixed at the lower end of the cylinder rod.
9. The intelligent production line control technology simulation comprehensive training device as claimed in claim 7, wherein the number of the blanking channels is multiple, the multiple blanking channels are arranged along a horizontal direction perpendicular to the conveying direction, and each blanking channel penetrates through the vertical plane.
10. The intelligent production line control technology simulation comprehensive training device as claimed in claim 9, wherein an inductance sensor and a photoelectric sensor electrically connected with the controller are further arranged on the rack, the inductance sensor and the photoelectric sensor are both located right above the conveyor belt, the detection end of the inductance sensor and the detection end of the photoelectric sensor face downwards for detection, the inductance sensor is used for detecting whether the workpiece is made of metal or not, and the photoelectric sensor is used for detecting whether the color of the workpiece made of non-metal material is black or white.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120642220.XU CN214752359U (en) | 2021-03-30 | 2021-03-30 | Intelligent production line control technology simulation comprehensive training device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120642220.XU CN214752359U (en) | 2021-03-30 | 2021-03-30 | Intelligent production line control technology simulation comprehensive training device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214752359U true CN214752359U (en) | 2021-11-16 |
Family
ID=78598050
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120642220.XU Expired - Fee Related CN214752359U (en) | 2021-03-30 | 2021-03-30 | Intelligent production line control technology simulation comprehensive training device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214752359U (en) |
-
2021
- 2021-03-30 CN CN202120642220.XU patent/CN214752359U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211116 |
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| CF01 | Termination of patent right due to non-payment of annual fee |