CN214732672U

CN214732672U - Wireless charger upper cover detection equipment

Info

Publication number: CN214732672U
Application number: CN202120592814.4U
Authority: CN
Inventors: 蒋攀; 王成继; 徐鹏; 张晶
Original assignee: Intelligent Automation Equipment Zhuhai Co Ltd
Current assignee: Intelligent Automation Equipment Zhuhai Co Ltd; Intelligent Automation Zhuhai Co Ltd
Priority date: 2021-03-24
Filing date: 2021-03-24
Publication date: 2021-11-16
Anticipated expiration: 2031-03-24

Abstract

The utility model aims at providing a work efficiency is high, detect the high wireless charger upper cover check out test set who just has the automatic classification function of precision. The utility model discloses a detect module and categorised unloading module, it includes automatic feeding mechanism to detect the module, one side cooperation of automatic feeding mechanism is provided with camera positioning mechanism and removes carrier mechanism, one side cooperation of removing carrier mechanism is provided with camera detection mechanism, camera positioning mechanism is located on automatic feeding mechanism's the removal route, camera detection mechanism is located remove on the removal route of carrier mechanism, remove carrier mechanism with categorised unloading module cooperatees. The utility model discloses can be applied to the technical field of automation equipment.

Description

Wireless charger upper cover detection equipment

Technical Field

The utility model relates to an automation equipment's technical field, in particular to wireless charger upper cover check out test set.

Background

With the progress and evolution of the times, the mobile phone becomes one of the necessary daily tools for people to use in life, the form of the mobile phone is also changed all the time, and the aspects of texture, fashion sense, style and the like are all advanced all the time, for example, the mobile phone with the apple shape is beautiful in design, fashionable in appearance, and more powerful in functions, and the excellent performance of the mobile phone with the apple shape wins a wide market, so that the apple company also continuously provides new fashionable mobile phones. The parts of the mobile phone are various, each part plays an important role, the wireless charger serves as a core accessory of the mobile phone to realize the most basic charging function of the mobile phone, and the qualification of the appearance piece of the upper cover of the wireless charger directly influences the subjective feeling and the use experience of a user on the wireless charger, so the detection of the size parameter of the appearance piece of the upper cover of the wireless charger becomes one of the indispensable hard conditions.

At present, the detection precision of an upper cover of a wireless charger in the market is not high enough, qualified products and NG products cannot be distinguished from detected materials during blanking, in the present aspect, the final blanking and material distribution mostly belongs to a manual mode, although a manual operation process is established by SOP (sequence of action), the manual misplacement rate and the quality influence are high, the stability of the whole product quality is easily influenced, the automation degree is low, the production efficiency is low, and the economic benefit is poor.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem that overcome prior art not enough, provide a work efficiency height, detect the high wireless charger upper cover check out test set who just has the automatic classification function of precision.

The utility model adopts the technical proposal that: the utility model discloses a detect module and categorised unloading module, it includes automatic feeding mechanism to detect the module, one side cooperation of automatic feeding mechanism is provided with camera positioning mechanism and removes carrier mechanism, one side cooperation of removing carrier mechanism is provided with camera detection mechanism, camera positioning mechanism is located on automatic feeding mechanism's the removal route, camera detection mechanism is located remove on the removal route of carrier mechanism, remove carrier mechanism with categorised unloading module cooperatees.

Further, the automatic feeding mechanism comprises an XYZ three-axis moving assembly, and a vacuum generator and a suction head assembly matched with the vacuum generator are arranged on the XYZ three-axis moving assembly.

Further, camera positioning mechanism is including adjusting the mounting panel, be provided with the camera mounting panel on adjusting the mounting panel, be provided with the location camera on the camera mounting panel, the cooperation is provided with the location camera lens on the location camera, the location camera lens is located automatic feeding mechanism's below.

Further, the movable carrier mechanism comprises a linear motor, a carrier base plate is arranged on the linear motor, a product carrier is arranged on the carrier base plate, a plurality of product positions are arranged on the product carrier, a plurality of detection through grooves are formed in the product positions, a vacuum generating device is further arranged on the carrier base plate, a connecting air circuit connected with the vacuum generating device is arranged in the product carrier, and the connecting air circuit is communicated with an air suction hole formed in the product position.

Further, camera detection mechanism is including detecting the mount pad, it is provided with the detection mounting panel on the mount pad to detect, be provided with the detection camera on the detection mounting panel, the cooperation is provided with the detection camera lens on the detection camera, the detection camera lens is located remove the below of carrier mechanism.

Further, categorised unloading module includes unloading manipulator and two sets of tray stack mechanisms down, tray stack mechanism includes lift butt joint subassembly and two parallel arrangement's tray transfer chain down, lift butt joint subassembly be used for with two the tray transfer chain butt joint and with the cooperation of unloading manipulator, two all be provided with tray separable set on the tray transfer chain, two the below of tray transfer chain all be provided with tray separable set matched with jacking subassembly.

Further, the suction head subassembly includes the suction head mounting panel, be provided with the slip table cylinder on the suction head mounting panel, be provided with L type piece on the slip table cylinder, be provided with hollow motor on the L type piece, hollow motor's cavity pivot lower extreme is provided with the sucking disc, the upper end of cavity pivot is provided with rotatory trachea joint, vacuum generator passes through rotatory trachea joint with the sucking disc is linked together, be provided with the response piece in the cavity pivot, the response piece is in with the setting cell type switch on the L type piece cooperatees.

Further, camera positioning mechanism with camera detection mechanism all still includes the light filling subassembly, the light filling subassembly includes the light source mounting panel, be provided with fixed panel beating on the light source mounting panel, be provided with the light filling light source on the fixed panel beating.

Further, the number of the automatic feeding mechanisms is two.

Further, it still includes tray stack mechanism on, tray stack mechanism on with automatic feeding mechanism cooperatees.

The utility model has the advantages that: the utility model detects the size of the product through the detection module, and then distinguishes and discharges the product through the classified discharging module; the detection module comprises an automatic feeding mechanism, a camera positioning mechanism, a mobile carrier mechanism and a camera detection mechanism, the automatic feeding mechanism is used for automatically feeding products, during feeding, the products can pass through the camera positioning mechanism, then the camera positioning mechanism carries out two-dimension code identification and circle center coordinate positioning on the products, the products are placed on the mobile carrier mechanism after information reading, then the mobile carrier mechanism drives the products to move, the camera detection mechanism carries out size detection on the products during passing through the camera detection mechanism, whether the products are qualified is detected, and then the products are sent to the discharging position to be classified and discharged by the discharging module. By the foregoing, the utility model discloses degree of automation is high, and work efficiency is high, examines time measuring earlier identification information and fixes a position the product, guarantees the detection effect of every product, and it is high to detect the precision, differentiates the product good and bad according to the result that detects, carries out categorised unloading by categorised unloading module, has the automatic classification function.

Drawings

Fig. 1 is a schematic perspective view of the present invention;

fig. 2 is a top view of the present invention;

FIG. 3 is a schematic perspective view of the automatic feeding mechanism;

FIG. 4 is a schematic perspective view of the tip assembly;

FIG. 5 is a schematic perspective view of the mobile carrier mechanism;

fig. 6 is a schematic perspective view of the camera positioning mechanism and the light supplement assembly;

fig. 7 is a schematic perspective view of the camera detection mechanism and the light supplement assembly;

fig. 8 is a schematic perspective view of the classified blanking module;

fig. 9 is a schematic perspective view of the lower tray stacking mechanism.

Detailed Description

As shown in fig. 1 to 9, in this embodiment, the utility model discloses a detect module 1 and categorised unloading module, detect module 1 and include automatic feeding mechanism 11, one side cooperation of automatic feeding mechanism 11 is provided with camera positioning mechanism 12 and removes carrier mechanism 13, one side cooperation that removes carrier mechanism 13 is provided with camera detection mechanism, camera positioning mechanism 12 is located on automatic feeding mechanism 11's the removal route, camera detection mechanism is located remove carrier mechanism 13's the removal route, remove carrier mechanism 13 with categorised unloading module cooperatees. The detection module 1 is used for detecting products, and the classified blanking module is used for classified blanking of the products; the detection module 1 is composed of the automatic feeding mechanism 11, the camera positioning mechanism 12, the mobile carrier mechanism 13 and the camera detection mechanism, the automatic feeding mechanism 11 is used for automatically feeding products, the camera positioning mechanism 12 is used for performing two-dimensional code recognition and circle center coordinate positioning on the products, the mobile carrier mechanism 13 is used for fixing and loading the products for movement, and the camera detection mechanism is used for performing size detection on the products; during operation, automatic feeding mechanism 11 snatchs the product and removes, and the product can pass through camera positioning mechanism 12's working range, camera positioning mechanism 12 carries out two-dimensional code information reading and location product centre of a circle to the product, and the product is placed afterwards remove on the carrier mechanism 13, remove carrier mechanism 13 fixed positioning product and drive the product and remove, then, pass through in during camera detection mechanism's operating position, camera detection mechanism will carry out size detection to the product to it is qualified to detect the product, then the product is sent to the unloading position by the unloading module is classified the unloading. By the foregoing, the utility model discloses degree of automation is high, and work efficiency is high, examines time measuring earlier identification information and fixes a position the product, guarantees the detection effect of every product, and it is high to detect the precision, differentiates the product good and bad according to the result that detects, carries out categorised unloading by categorised unloading module, has the automatic classification function.

In this embodiment, the automatic feeding mechanism 11 includes an XYZ tri-axial movement module 111, and a vacuum generator 112 and a suction head module 113 cooperating with the vacuum generator 112 are disposed on the XYZ tri-axial movement module 111. The automatic feeding mechanism 11 includes the XYZ tri-axial movement assembly 111, the vacuum generator 112 and the suction head assembly 113, the XYZ tri-axial movement mechanism is configured to drive the vacuum generator 112 and the suction head assembly 113 to move in the X, Y, Z tri-axial directions, the vacuum generator 112 is configured to enable the suction head assembly 113 to have a capability of sucking a product, and the suction head assembly 113 is configured to suck the product, so as to achieve automatic feeding, and the three components cooperate to achieve an automatic feeding function of the product.

In this embodiment, the camera positioning mechanism 12 includes an adjusting mounting plate 121, a camera mounting plate 122 is disposed on the adjusting mounting plate 121, a positioning camera 123 is disposed on the camera mounting plate 122, a positioning lens 124 is disposed on the positioning camera 123 in a matching manner, and the positioning lens 124 is located below the automatic feeding mechanism 11. The camera positioning mechanism 12 includes the adjustment mounting plate 121, the camera mounting plate 122, the positioning camera 123, and the positioning lens 124, the camera mounting plate 122 is adjustably mounted on the adjusting mounting plate 121 through a kidney-shaped hole, the positioning camera 123 is fixed on the camera mounting plate 122 with the shooting direction facing upwards, and the positioning lens 124 is used for focusing the positioning camera 123, so that the positioning camera 123 can shoot the product with improved definition, since the positioning camera 123 and the positioning lens 124 are both located below the moving path of the automatic feeding mechanism 11, therefore, when shooting is carried out, the shooting is carried out from bottom to top, so that the shielding of parts for grabbing the product by the automatic feeding mechanism 11 can be avoided, the product can be shot completely and clearly, and the information identification of the two-dimensional code of the product and the circle center positioning of the product are guaranteed.

In this embodiment, the moving carrier mechanism 13 includes a linear motor 131, a carrier base plate 132 is disposed on the linear motor 131, a product carrier 133 is disposed on the carrier base plate 132, a plurality of product positions 134 are disposed on the product carrier 133, a plurality of detection through slots 135 are disposed on the product positions 134, a vacuum generating device 136 is further disposed on the carrier base plate 132, a connecting gas path connected with the vacuum generating device 136 is disposed in the product carrier 133, and the connecting gas path is communicated with a suction hole disposed on the product positions 134. The moving carrier mechanism 13 includes the linear motor 131, the carrier base plate 132, the product carrier 133 and the vacuum generating device 136, the linear motor 131 is used to drive the carrier base plate 132 to move linearly, the carrier base plate 132 drives the product carrier 133 and the vacuum generating device 136 to move, the number of the product grade 134 is three, three products can be placed at a time, a plurality of the detecting through grooves 135 are distributed at the outer edge of the product grade 134, when a product is placed at the product grade 134, corresponding grooves are opposite on each edge of the product to ensure that the camera detecting mechanism can perform size detection on the product, the product carrier 133 is provided with the connecting gas path, the product grade 134 is provided with a gas suction hole, the connecting gas path is communicated with the gas suction hole, and the vacuum generating device 136 is connected with the connecting gas path through a pipeline, thereby can make the suction hole possess suction, can firmly adsorb the product at the during operation to guarantee the detection effect.

In this embodiment, the camera detection mechanism includes a detection mounting base 141, a detection mounting plate 142 is disposed on the detection mounting base 141, a detection camera 143 is disposed on the detection mounting plate 142, a detection lens 144 is cooperatively disposed on the detection camera 143, and the detection lens 144 is located below the mobile carrier mechanism 13. The camera detection mechanism comprises the detection mounting seat 141, the detection mounting plate 142, the detection camera 143 and the detection lens 144, the detection mounting plate 142 is adjustably mounted on the detection mounting seat 141 through a waist-shaped hole, the detection camera 143 is fixed on the detection mounting plate 142, the shooting direction is upward, the detection lens 144 is used for focusing the detection camera 143, so that the detection camera 143 can shoot a product with improved definition, and the detection camera 143 and the detection lens 144 are both positioned below the moving path of the mobile carrier mechanism 13, so that shooting is performed from bottom to top during shooting, and therefore the size of the product can be shot completely and clearly through the detection through groove 135 on the product grade 134, and detection precision is guaranteed.

In this embodiment, categorised unloading module includes unloading manipulator 21 and two sets of tray stack mechanism 22 down, tray stack mechanism 22 includes lift butt joint subassembly 221 and two parallel arrangement's tray transfer chain 222 down, lift butt joint subassembly 221 be used for with two tray transfer chain 222 butt joint and with unloading manipulator 21 cooperation, two all be provided with tray separator 223 on the tray transfer chain 222, two the below of tray transfer chain 222 all be provided with tray separator 223 matched with jacking subassembly 224. The blanking manipulator 21 is used for grabbing products, and the lower tray stacking mechanism 22 is used for placing stacked trays so as to load the products; the lower tray stacking mechanism 22 comprises a lifting and docking assembly 221, a tray jacking assembly 224, a tray separating assembly 223 and two tray conveying lines 222, the lifting and docking assembly 221 is matched with the two parallel tray conveying lines 222 to transfer trays from one of the tray conveying lines 222 to the other tray conveying line 222, the tray conveying lines 222 are used for conveying the trays, the tray jacking assembly 224 is used for jacking the trays on the tray conveying lines 222, and the tray separating assembly 223 is used for separating stacked trays on the tray conveying lines 222 individually. When the automatic feeding device works, one tray conveying line 222 is used as an empty tray special line, the other tray conveying line 222 is used as a full tray special line, a plurality of trays stacked vertically are placed on the empty tray special line, the jacking component 224 on the empty tray special line jacks the trays in a jacking state and then descends, after the trays reach a proper position, the tray separating component 223 controls and supports the tray with the second last number and above, the tray with the first last number directly falls on the empty tray special line, the empty tray special line conveys the trays to the lifting and butting component 221, the discharging manipulator 21 puts the products on the trays, after the trays are full, the lifting and butting component 221 drives the trays to be butted with the full tray special line, the trays are jacked by the jacking component 224 on the full tray special line and then descend to reach the proper position, the tray separating assembly 223 operates to hold the trays, and the lifting assembly 224 descends, thereby circulating the work until the trays are fully stacked and taken away by the worker. It can be seen that categorised unloading module passes through unloading manipulator 21 and two sets of lower tray stack mechanism 22 cooperation can divide the unloading with the product according to yields and defective products to the unloading can be in advance with the empty tray of batch and place in advance and prepare the loading product at every turn, and take away the tray by the workman again after the tray that is filled with the product is piled up appointed quantity, has avoided the trouble of getting repeatedly and putting.

In this embodiment, the suction head assembly 113 includes the suction head mounting panel 1131, be provided with slip table cylinder 1132 on the suction head mounting panel 1131, be provided with L type piece 1133 on the slip table cylinder 1132, be provided with hollow motor 1134 on the L type piece 1133, the cavity pivot 1135 lower extreme of hollow motor 1134 is provided with sucking disc 1136, the upper end of cavity pivot 1135 is provided with swivel air pipe joint 1137, vacuum generator 112 passes through swivel air pipe joint 1137 with sucking disc 1136 is linked together, be provided with response piece 1138 on the cavity pivot 1135, response piece 1138 and setting are in cell type switch 1139 on the L type piece 1133 cooperatees. Slip table cylinder 1132 is used for driving thereby L type piece 1133 reciprocates and realizes the absorption to the product, hollow motor 1134 is used for driving the carousel rotates to adjust the product, so that place remove carrier mechanism 13 on, guarantee the location accurate and detect the precision, sucking disc 1136 passes through vacuum generator 136 obtains the suction capacity to absorb the product, rotatory trachea joint 1137 is used for guaranteeing the trachea can not twine when hollow motor 1134 is rotatory, response piece 1138 with the cooperation of cell type switch 1139 is convenient for hollow motor 1134 is given for back the original site, thereby fixes a position better.

In this embodiment, the camera positioning mechanism 12 and the camera detection mechanism all include the light supplement component 15, the light supplement component 15 includes the light source mounting panel 151, be provided with fixed panel beating 152 on the light source mounting panel 151, be provided with the light supplement light source 153 on the fixed panel beating 152. The light source mounting panel 151 is used for the installation of fixed panel beating 152, fixed panel beating 152 is used for fixing light filling light source 153, light filling light source 153 can be right camera positioning mechanism 12 reaches camera detection mechanism shines, supplements the light source from this to it is more clear to make to shoot, guarantees the effect of location, detection.

In this embodiment, the number of the automatic feeding mechanisms 11 is two. Two automatic feeding mechanism 11 carries out the material loading in turn of product, and the two operates in turn, practices thrift equipment operation beat, can effectively improve work efficiency.

In this embodiment, wireless charger upper cover check out test set still includes tray stack mechanism 3, go up tray stack mechanism 3 with automatic feeding mechanism 11 cooperatees. The structure of the upper tray stacking mechanism 3 is the same as that of the lower tray stacking mechanism 22, so that trays can be transferred, a large number of feeding can be performed at one time, and the problems of low efficiency and repeated operation are effectively solved.

While the embodiments of the present invention have been described in terms of practical embodiments, they are not intended to limit the scope of the invention, and modifications of the embodiments and combinations with other embodiments will be apparent to those skilled in the art in light of the present description.

Claims

1. Wireless charger upper cover check out test set, its characterized in that: it is including detecting module (1) and categorised unloading module (2), it includes automatic feeding mechanism (11) to detect module (1), one side cooperation of automatic feeding mechanism (11) is provided with camera positioning mechanism (12) and removes carrier mechanism (13), one side cooperation that removes carrier mechanism (13) is provided with camera detection mechanism (14), camera positioning mechanism (12) are located on the removal route of automatic feeding mechanism (11), camera detection mechanism (14) are located remove on the removal route of carrier mechanism (13), remove carrier mechanism (13) with categorised unloading module (2) cooperate.

2. The wireless charger cover detection device of claim 1, wherein: the automatic feeding mechanism (11) comprises an XYZ three-axis moving assembly (111), wherein a vacuum generator (112) and a suction head assembly (113) matched with the vacuum generator (112) are arranged on the XYZ three-axis moving assembly (111).

3. The wireless charger cover detection device of claim 1, wherein: camera positioning mechanism (12) is including adjusting mounting panel (121), be provided with camera mounting panel (122) on adjusting mounting panel (121), be provided with location camera (123) on camera mounting panel (122), the cooperation is provided with location camera lens (124) on location camera (123), location camera lens (124) are located the below of automatic feeding mechanism (11).

4. The wireless charger cover detection device of claim 1, wherein: the mobile carrier mechanism (13) comprises a linear motor (131), a carrier bottom plate (132) is arranged on the linear motor (131), a product carrier (133) is arranged on the carrier bottom plate (132), a plurality of product positions (134) are arranged on the product carrier (133), a plurality of detection through grooves (135) are formed in the product positions (134), a vacuum generating device (136) is further arranged on the carrier bottom plate (132), a connecting gas circuit connected with the vacuum generating device (136) is arranged in the product carrier (133), and the connecting gas circuit is communicated with a gas suction hole formed in the product position (134).

5. The wireless charger cover detection device of claim 1, wherein: the camera detection mechanism (14) comprises a detection mounting seat (141), a detection mounting plate (142) is arranged on the detection mounting seat (141), a detection camera (143) is arranged on the detection mounting plate (142), a detection lens (144) is arranged on the detection camera (143) in a matched mode, and the detection lens (144) is located below the mobile carrier mechanism (13).

6. The wireless charger cover detection device of claim 1, wherein: categorised unloading module (2) are including unloading manipulator (21) and two sets of tray stack mechanism (22) down, tray stack mechanism (22) are including lift butt joint subassembly (221) and two parallel arrangement's tray transfer chain (222) down, lift butt joint subassembly (221) are used for with two tray transfer chain (222) butt joint and with unloading manipulator (21) cooperation, two all be provided with tray separable set (223), two on tray transfer chain (222) the below of tray transfer chain (222) all be provided with tray separable set (223) matched with jacking subassembly (224).

7. The wireless charger cover detection device of claim 2, wherein: suction head subassembly (113) is including suction head mounting panel (1131), be provided with slip table cylinder (1132) on suction head mounting panel (1131), be provided with L type piece (1133) on slip table cylinder (1132), be provided with hollow motor (1134) on L type piece (1133), the cavity pivot (1135) lower extreme of hollow motor (1134) is provided with sucking disc (1136), the upper end of cavity pivot (1135) is provided with rotatory trachea joint (1137), vacuum generator (112) pass through rotatory trachea joint (1137) with sucking disc (1136) are linked together, be provided with response piece (1138) on cavity pivot (1135), response piece (1138) and setting are in cell type switch (1139) on L type piece (1133) cooperate.

8. The wireless charger cover detection device of claim 1, wherein: camera positioning mechanism (12) with camera detection mechanism (14) all still are including light filling subassembly (15), light filling subassembly (15) are including light source mounting panel (151), be provided with fixed panel beating (152) on light source mounting panel (151), be provided with light filling light source (153) on fixed panel beating (152).

9. The wireless charger cover detection device of claim 1, wherein: the number of the automatic feeding mechanisms (11) is two.

10. The wireless charger cover detection device of claim 1, wherein: it still includes tray stack mechanism (3) on, go up tray stack mechanism (3) with automatic feeding mechanism (11) cooperate.