CN214730549U - Automatic logistics tray with novel structure for processing rear axle spiral bevel driven gear - Google Patents

Automatic logistics tray with novel structure for processing rear axle spiral bevel driven gear Download PDF

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Publication number
CN214730549U
CN214730549U CN202120929466.5U CN202120929466U CN214730549U CN 214730549 U CN214730549 U CN 214730549U CN 202120929466 U CN202120929466 U CN 202120929466U CN 214730549 U CN214730549 U CN 214730549U
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driven gear
rear axle
work piece
agv
axle spiral
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CN202120929466.5U
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樊大伟
张喜兵
李智海
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Zhengzhou Jingyida Auto Parts Co Ltd
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Zhengzhou Jingyida Auto Parts Co Ltd
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Abstract

Automatic commodity circulation tray of rear axle spiral shell umbrella driven gear processing new construction, including AGV tray body, the slope sets up the work piece backup pad on the AGV tray body, and the low level edge in the work piece backup pad sets up two smart location stands, and smart location stand is perpendicular with the work piece backup pad, and the height that highly is greater than the height of putting the work piece of smart location stand. The utility model discloses an automatic commodity circulation tray of rear axle spiral shell umbrella driven gear processing new construction, a tray can put things in good order a plurality of work pieces, can realize with AGV fork truck butt joint, realizes the material circulation between the unit. The consistency of location makes things convenient for the unloading of automation line robot. All series driving gears of 3T ~13T can be compatible, and it need not to trade the product to change the series, reduces intensity of labour, practices thrift warehouse area, practices thrift manpower, material resources cost. The method is suitable for the production characteristics of processing various, small-batch and frequent production change of the rear axle spiral bevel driven gear of the passenger car to a great extent. The market prospect is wide, the labor intensity of personnel is reduced, and the production cost is reduced.

Description

Automatic logistics tray with novel structure for processing rear axle spiral bevel driven gear
Technical Field
The utility model belongs to the technical field of gear machining commodity circulation tray, concretely relates to automatic commodity circulation tray of rear axle spiral shell umbrella driven gear processing new construction.
Background
At present, a passenger car adopts an order production mode, a production mode of parts with various types and small batches of passenger car gears is created, loading/unloading logistics can meet a carrying function, positioning accuracy of product tracing/robot loading/unloading is required, in the production mode, parts need to be frequently changed in a machining and manufacturing process, and different tool fixtures need to be changed and debugged every time the parts are changed. At present, a robot loading and unloading processing gear is applied to the rear axle main reducer gear processing and manufacturing industry, and the automation level and the product quality are greatly improved. But the automated logistics pallets associated with them are not able to keep pace with the development in time. At present, domestic factories manually stack materials on a logistics tray between units, and then manually stack the materials on a loading and unloading positioning station from a processing unit. There is not a general integral type tray of compromise commodity circulation plus unloading location, and the material is repeatedly carried, causes easily to collide with, extravagant manpower. Meanwhile, the tray needs frequent production change, the types of tools are multiple, the occupied warehouse area is large, a large amount of manpower and material resources are wasted, and the production cost is high and the efficiency is low.
SUMMERY OF THE UTILITY MODEL
In order to overcome the not enough of prior art problem, the utility model provides an automatic commodity circulation tray of rear axle spiral shell umbrella driven gear processing new construction has solved product positioning accuracy and on-the-spot place and has accounted for the position problem simultaneously, practices thrift a large amount of costs and the time of trading production.
The utility model adopts the following technical scheme: automatic commodity circulation tray of rear axle spiral shell umbrella driven gear processing new construction, including AGV tray body, the slope sets up the work piece backup pad on the AGV tray body, and the low level edge in the work piece backup pad sets up two smart location stands, and smart location stand is perpendicular with the work piece backup pad, and the height that highly is greater than the height of putting the work piece of smart location stand.
The bottom of the obliquely arranged workpiece supporting plate is provided with a positioning base I and a positioning base II, the upper surface of the positioning base I is connected with a supporting upright post, and the inclination angle of the upper surface of the supporting upright post is the same as that of the workpiece supporting plate; the upper surface of the positioning base II is provided with a V-shaped groove, the end part of the workpiece supporting plate is matched with the V-shaped groove, and the workpiece supporting plate is fixedly connected with the supporting upright post and the positioning base II through bolts.
At least two groups of workpiece supporting plates are arranged along the length direction of the AGV pallet body, and the height difference between every two adjacent workpiece supporting plates is a supporting cushion block.
At least two sets of work piece backup pads are set up along AGV tray body width direction.
The inclination angle alpha of the workpiece supporting plate is 20-50 degrees.
AGV tray body outside sets up two-dimensional code sign and RFID label.
The opposite angle of bottom sets up the uide bushing with material bench top round pin axle matched with on the AGV tray body.
The utility model discloses an automatic commodity circulation tray of rear axle spiral shell umbrella driven gear processing new construction, a tray can put things in good order a plurality of work pieces, can realize with AGV fork truck butt joint, realizes the material circulation between the unit. The consistency of location makes things convenient for the unloading of automation line robot. All series driving gears of 3T ~13T can be compatible, and it need not to trade the product to change the series, reduces intensity of labour, practices thrift warehouse area, practices thrift manpower, material resources cost. The method is suitable for the production characteristics of processing various, small-batch and frequent production change of the rear axle spiral bevel driven gear of the passenger car to a great extent. The gear transmission mechanism can be applied to the gear industry and other scenes, has wide market prospect, reduces the labor intensity of personnel and reduces the production cost.
Drawings
Fig. 1 is a schematic structural diagram of the present invention after a workpiece is placed.
Fig. 2 is a side view of the present invention after placing a workpiece.
Fig. 3 is a schematic structural view of another angle of the present invention.
Fig. 4 is a sectional view a-a of fig. 3.
Fig. 5 is a partially enlarged view of fig. 3 at B.
FIG. 6 is the structural schematic diagram of the AGV tray body bottom of the present invention.
FIG. 7 is a schematic diagram of a support bracket for use with an AGV tray body.
1-AGV pallet body, 2-supporting columns, 3-fine positioning columns, 4-positioning bases II, 5-supporting cushion blocks, 6-workpiece supporting plates, 7-positioning bases I, 8-screws, 9-positioning sleeves, 10-two-dimensional code labels, 11-RFID tags, 12-small workpieces, 13-large workpieces, 14-sensors, 15-cylindrical pins, 16-diamond pins, 17-limiting guide plates, 18-robot clamping jaws and 19-guide sleeves.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work all belong to the protection scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
As shown in fig. 1-5, the automatic logistics tray with the new structure for processing the rear axle spiral bevel driven gear comprises an AGV tray body 1, wherein a workpiece supporting plate 6 is obliquely arranged on the AGV tray body 1, the inclination angle alpha of the workpiece supporting plate is 20-50 degrees, the optimal inclination angle is 30 degrees, a positioning base I7 and a positioning base II 4 are arranged at the bottom of the obliquely arranged workpiece supporting plate 6, the upper surface of the positioning base I7 is connected with a supporting upright post 2, and the inclination angle of the upper surface of the supporting upright post 2 is the same as that of the workpiece supporting plate 6; the upper surface of the positioning base II 4 is provided with a V-shaped groove, the end part of the workpiece supporting plate 6 is matched with the V-shaped groove, and the workpiece supporting plate 6 is fixedly connected with the supporting upright post 2 and the positioning base II 4 through bolts.
The workpiece supporting plates 6 are at least two groups arranged along the length direction of the AGV pallet body, at least two groups of workpiece supporting plates are arranged along the width direction of the AGV pallet body, two fine positioning upright posts 3 are arranged on the lower edges of each group of workpiece supporting plates 6, the fine positioning upright posts 3 are perpendicular to the workpiece supporting plates 6, the height of the fine positioning upright posts 3 is larger than the height of the placed workpieces, and the workpieces cannot move in the transportation process. After the gear is placed on the workpiece supporting plate 6, the component force of gravity along the direction of the workpiece supporting plate is larger than the friction force, when the robot clamping jaw 18 is used for placing a workpiece, the robot clamping jaw is placed on the upper portion of the workpiece supporting plate, a certain gap is reserved between the robot clamping jaw and the fine positioning upright post 3, the gear is prevented from being collided and damaged, then the workpiece slowly and automatically slides downwards under the action of gravity until the robot clamping jaw is tightly attached to the fine positioning upright post 3 with the outer circle of the workpiece, and the supporting and positioning of the fine positioning upright post 3 on the workpiece are achieved.
The height of the fine positioning upright post 3 can be adjusted according to the number of layers for placing the workpiece, the workpiece can be placed in one layer, two layers, three layers or even more layers, the three-layer state is best in practice, in addition, the fine positioning upright post 3 can be set to be telescopic, and the situation of placing the workpiece with different heights is met.
The workpiece supporting plates 6 are at least two groups arranged along the length direction of the AGV pallet body, at least two groups of workpiece supporting plates are arranged along the width direction of the AGV pallet body, as shown in the figure, four groups of workpiece supporting plates are arranged on the AGV pallet body, the two groups of workpiece supporting plates in the horizontal direction are consistent in height, the height difference between the two adjacent workpiece supporting plates in the vertical direction is equal to that of one supporting cushion block 5, and the fact that the robot gripper 18 grabs the front workpiece and cannot interfere with the rear workpiece is guaranteed. Set up four group's work piece backup pads on the AGV tray body, can place big work piece 13 in two sets of work piece backup pads, place little work piece 12 in two sets of work piece backup pads, can satisfy not unidimensional work piece simultaneously and place the demand, place big work piece 13, little work piece 12 subregion, practice thrift space and cost. Besides the arrangement mode, the workpiece supporting plates can be adjusted according to production requirements and are arranged into six groups or eight groups or more.
AGV tray body 1 is formed by the interval setting horizontal support and the vertical cross welding of supporting, and whole welding back machine adds, and work piece backup pad 6 is connected through bolt 8 with support post 2, location base I7 and location base II 4 each other, is convenient for install, maintain.
The AGV tray body outside sets up two-dimensional code sign 10 and RFID label 11, and the content of two-dimensional code sign is the same with the information of RFID label, and the operative employee can scan work piece two-dimensional code and two-dimensional code sign in the incoming materials warehouse, binds. The AGV carrying trolley is provided with the RFID card reader which can read information on the RFID label of the tray, so that the management of the work piece and the storage position of the tray is realized.
AGV tray body 1 sets up the goods fork hole, makes things convenient for AGV transport dolly fork to get the tray, places the tray on the work or material rest.
As shown in fig. 5 and 6, two guide sleeves 19 with the diameter of 60mm are arranged at opposite angles of the upper bottom of the AGV tray body, the cylindrical pins 15 with the diameter of 58mm are arranged on the guide sleeves and the supporting frame, the pin holes of the diamond pins are matched with the 16 pin holes of the diamond pins, the repeated positioning error of the AGV tray body and the material rack of the automatic unit is guaranteed to be +/-1 mm, a limiting guide plate 17 is further arranged on the material rack, the guide sleeves and the pin shafts of the auxiliary AGV tray body are matched, a sensor 14 is arranged on the material rack, the signal can be sent to the automatic unit PLC after the AGV tray body 1 is sensed to be in place, and the related robot can grab a workpiece before.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.

Claims (7)

1. Automatic commodity circulation tray of rear axle spiral shell umbrella driven gear processing new construction, including AGV tray body, its characterized in that: the AGV tray body is inclined to set up the work piece backup pad, and the low level edge in the work piece backup pad sets up two smart location stands, and smart location stand is perpendicular with the work piece backup pad, and the height that highly is greater than the height of putting the work piece of smart location stand.
2. The automatic logistics pallet of new structure for processing the driven gear of the rear axle spiral bevel according to claim 1, characterized in that: the bottom of the obliquely arranged workpiece supporting plate is provided with a positioning base I and a positioning base II, the upper surface of the positioning base I is connected with a supporting upright post, and the inclination angle of the upper surface of the supporting upright post is the same as that of the workpiece supporting plate; the upper surface of the positioning base II is provided with a V-shaped groove, the end part of the workpiece supporting plate is matched with the V-shaped groove, and the workpiece supporting plate is fixedly connected with the supporting upright post and the positioning base II through bolts.
3. The automatic logistics pallet of new structure for processing the driven gear of the rear axle spiral bevel according to claim 1, characterized in that: at least two groups of workpiece supporting plates are arranged along the length direction of the AGV pallet body, and the height difference between every two adjacent workpiece supporting plates is a supporting cushion block.
4. The automatic logistics pallet of new structure for processing the driven gear of the rear axle spiral bevel according to claim 1, characterized in that: at least two sets of work piece backup pads are set up along AGV tray body width direction.
5. The automatic logistics pallet of new structure for processing the driven gear of the rear axle spiral bevel according to claim 1, characterized in that: the inclination angle alpha of the workpiece supporting plate is 20-50 degrees.
6. The automatic logistics pallet of new structure for processing the driven gear of the rear axle spiral bevel according to claim 1, characterized in that: AGV tray body outside sets up two-dimensional code sign and RFID label.
7. The automatic logistics pallet of new structure for processing the driven gear of the rear axle spiral bevel according to claim 1, characterized in that: the opposite angle of bottom sets up the uide bushing with material bench top round pin axle matched with on the AGV tray body.
CN202120929466.5U 2021-04-30 2021-04-30 Automatic logistics tray with novel structure for processing rear axle spiral bevel driven gear Active CN214730549U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120929466.5U CN214730549U (en) 2021-04-30 2021-04-30 Automatic logistics tray with novel structure for processing rear axle spiral bevel driven gear

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120929466.5U CN214730549U (en) 2021-04-30 2021-04-30 Automatic logistics tray with novel structure for processing rear axle spiral bevel driven gear

Publications (1)

Publication Number Publication Date
CN214730549U true CN214730549U (en) 2021-11-16

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114379907A (en) * 2022-01-21 2022-04-22 长春三友智造科技发展有限公司 Working position apparatus
CN114751210A (en) * 2022-06-14 2022-07-15 湖南晓光汽车模具有限公司 Material storage rack suitable for flexible production line and production system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114379907A (en) * 2022-01-21 2022-04-22 长春三友智造科技发展有限公司 Working position apparatus
CN114379907B (en) * 2022-01-21 2024-03-29 长春三友智造科技发展有限公司 Station apparatus
CN114751210A (en) * 2022-06-14 2022-07-15 湖南晓光汽车模具有限公司 Material storage rack suitable for flexible production line and production system

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