CN214694808U - Based on machine vision design tail cloth inspection machine - Google Patents
Based on machine vision design tail cloth inspection machine Download PDFInfo
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- CN214694808U CN214694808U CN202120844249.6U CN202120844249U CN214694808U CN 214694808 U CN214694808 U CN 214694808U CN 202120844249 U CN202120844249 U CN 202120844249U CN 214694808 U CN214694808 U CN 214694808U
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Abstract
The utility model relates to the technical field of textile equipment, in particular to a machine vision based setting machine tail cloth inspecting machine, which comprises a cloth spreading system, a cloth inspecting system, a high-speed labeling system and a cloth discharging mechanism, wherein the cloth spreading system consists of a tension frame, a cloth spreading roller, a guide roller and a blowing and dust removing device; the utility model discloses a photoelectric sensing ware that sets up and the combination of the perching system that sets up, perching system that can effectual help set up is more stable examines cloth, it is fast to have a detection speed, and owing to install at the design tail, the work flow of mill has been reduced, the efficiency of perching is provided, and the dust collector that bloies that sets up, admit air from the middle pipe through the fan, the slit that the rethread lower extreme was opened, wind spreads to both sides from the centre, reject impurity such as dust on the cloth cover, other impurity bring into the problem that the machine vision defect that causes detected the erroneous judgement in having reduced the environment, make the device can more stable move.
Description
Technical Field
The utility model relates to a weaving equipment technical field specifically is a based on machine vision design tail cloth inspection machine.
Background
The setting machine is characterized in that an unfixed piece of cloth is fed into the machine in an open width mode through a hemmer, the machine automatically hangs two ends of the cloth on a needle plate, the two ends of the needle plate mechanically run to pull the cloth into an oven, the oven is electrically heated, a fan blows air, the cloth enters a constant-temperature oven with a plurality of continuous different temperature sections, the cloth enters the tail end and is cooled to remove static electricity, and then the neat and attractive piece of cloth is obtained.
The manual cloth inspecting machine and the automatic cloth inspecting machine in the existing textile workshop are mainly used for detecting three types of cloth according to the process flow, one type is used for detecting the cloth received by a trolley, the other type is used for detecting the unreeled cloth after being reeled, and the other type is used for detecting the cloth on a U-shaped trolley (used for buffering the cloth) behind a setting machine tail.
Wherein artifical perching chance is influenced by perching person, general detection speed can not be too fast, automatic perching machine adopts machine vision to replace artifical vision, carry out automated inspection's technique to the fault on the cloth, wherein detection effect can receive the influence of gathering image quality, cloth can receive environment and middle process influence more or less under above-mentioned three kinds of circumstances, bring impurity and the fold that produces when cloth is folded into, the noise point has been brought into in the image that final cloth was gathered, let automatic perching system mistake deem as the fault, consequently, we propose one kind based on machine vision design tail perching machine.
SUMMERY OF THE UTILITY MODEL
The utility model is not enough to prior art, the utility model provides a based on machine vision design tail cloth inspection machine possesses through adopting special structure, it detects directly to forming machine tail play cloth, do not do the buffering before detecting, cloth fold and impurity have been eliminated, make automatic cloth inspection system detect with the advantage that actually is closer, solved current device when using, cloth that can appear or receive the influence of environment and middle process, bring the fold that produces when impurity and cloth are folding into, the noise point has been brought into in the image that final cloth was gathered, let automatic cloth inspection system mistake regard as the problem of fault.
The utility model relates to a machine vision based setting machine tail cloth inspecting machine, which comprises a cloth spreading system, a cloth inspecting system, a high-speed labeling system and a cloth discharging mechanism, wherein the cloth spreading system comprises a tension frame, a cloth spreading roller, a guide roller and a blowing and dust removing device,
the tension bracket is positioned on the inner side of the cloth spreading system, two ends of the tension bracket are rotatably connected with the inner side of the cloth spreading system, and the surface of the tension bracket is smooth and is relatively parallel to the position of the cloth spreading system;
the two cloth spreading rollers are positioned at the oblique parallel position of the tension frame and are rotatably connected with the inner side of the cloth spreading system, and the positions of the two cloth spreading rollers are parallel to each other;
the guide roller is positioned above the left side of the cloth spreading roller in an inclined manner and is fixedly connected with the cloth spreading system;
dust collector bloies is located the left side of exhibition cloth roller, just dust collector's the inboard right side that is close to the perching system of blowing, and keeps having 1mm gap with the perching system, through tension bracket, exhibition cloth roller, guide roll and the dust collector of blowing that sets up, can handle cloth when using, and the machine vision fault that the cloth fold caused detects the possibility of erroneous judgement, is favorable to the detection of cloth.
The utility model discloses a based on machine vision design tail cloth inspection machine, wherein cloth inspection system includes that camera, line scan light source subassembly and image detection system are swept to the line and are constituteed, just camera, line scan light source subassembly and image detection system all are located cloth inspection system's inboard top is swept to the line, through the cloth inspection system that sets up, can detect and mark the surface of cloth.
The utility model discloses a based on machine vision design tail cloth inspection machine, wherein two triangular support plate of inboard fixedly connected with of cloth inspection system, the right-hand member face below of triangular support plate is equipped with ARC support frame, just ARC support frame is the slope of left side below, through the ARC support frame of the triangular support plate and setting that set up, can be convenient handle the cloth of carrying coming in for cloth inspection system can be better connect the use.
The utility model discloses a based on machine vision design tail cloth inspection machine, wherein high-speed labeling system includes high-speed labeller and rotatory roller, high-speed labeller has threely, and is vertical equidistance and arranges, high-speed labeller's the outside is equipped with the mount, the inboard fixedly connected with fixed roll of mount, rotatory roller is located ARC support frame's bottom, the material of rotatory roller is the same with the material of exhibition cloth roller, and through the high-speed labeller and the rotatory roller that set up, the subsides mark signal that the cloth inspection system that is receiving based on machine vision sent pastes the mark, and the label is taken away by the cloth in the motion, can paste the mark respectively to the horizontal left side of cloth, and convenient clothing factory is tailor according to the position that corresponds.
The utility model discloses a based on machine vision design tail cloth inspection machine, wherein go out cloth mechanism and include the pull-up motor, rotatory roller and photoelectric sensing ware, the output shaft of pull-up motor rotates with rotatory roller and links to each other, photoelectric sensing ware is located the outside middle part of a cloth mechanism, just photoelectric sensing ware is connected with exhibition cloth system electricity, through utilizing the pull-up motor 13 in the cloth mechanism of going out, can take the rotatory roller rotation that sets up to the photoelectric sensing ware that the cooperation set up can control the batching machine and shut down.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the utility model discloses a photoelectric sensing ware that sets up and the combination of the perching system that sets up, perching system that can effectual help set up is more stable examines cloth, it is fast to have a detection speed, and owing to install at the design tail, the work flow of mill has been reduced, the efficiency of perching is provided, and the dust collector that bloies that sets up, admit air from the middle pipe through the fan, the slit that the rethread lower extreme was opened, wind spreads to both sides from the centre, reject impurity such as dust on the cloth cover, other impurity bring into the problem that the machine vision defect that causes detected the erroneous judgement in having reduced the environment, make the device can more stable move.
2. The utility model discloses a high-speed subsides mark system that sets up can cooperate with the play cloth mechanism that sets up, and the labeller is received the subsides mark signal that the perching system based on machine vision sent, pastes the mark, and the label is taken away by the cloth in the motion, can paste the mark respectively to cloth horizontal left side well right region, makes things convenient for the clothing factory to tailor according to the position that corresponds, and the perching system that sets up can gather cloth's whole image and detect and mark the fault wherein.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
fig. 1 is a schematic side-view three-dimensional structure diagram of the cloth inspecting system of the utility model;
FIG. 2 is a schematic view of a side-looking three-dimensional structure of the triangular supporting plate of the present invention;
FIG. 3 is a schematic view of the three-dimensional structure of the tension bracket of the present invention;
fig. 4 is the vertical direction spatial structure schematic diagram of the high-speed labeling machine of the utility model.
In the figure: 01. a spreading system; 02. a cloth inspecting system; 03. a high speed labeling system; 04. a cloth discharging mechanism; 05. a tension bracket; 06. a cloth spreading roller; 07. a guide roller; 08. a blowing dust removal device; 09. a high-speed labeling machine; 10. a fixed mount; 11. a fixed roller; 12. a rotating roller; 13. a pull-up motor; 14. rotating the roller; 15. a photoelectric sensor; 16. a triangular support plate; 17. an arc-shaped support frame.
Detailed Description
In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It should be understood, however, that these implementation details should not be used to limit the invention. That is, in some embodiments of the invention, details of these implementations are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for description purposes, not specifically referring to the order or sequence, and are not intended to limit the present invention, but only to distinguish the components or operations described in the same technical terms, and are not to be construed as indicating or implying any relative importance or implicit indication of the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
Referring to fig. 1-4, the cloth inspecting machine based on machine vision setting machine tail of the present invention comprises a cloth spreading system 01, a cloth inspecting system 02, a high-speed labeling system 03, a cloth discharging mechanism 04, wherein the cloth spreading system 01 comprises a tension frame 05, a cloth spreading roller 06, a guide roller 07 and a blowing and dust removing device 08,
the tension bracket 05 is positioned on the inner side of the cloth spreading system 01, two ends of the tension bracket 05 are rotatably connected with the inner side of the cloth spreading system 01, the surface of the tension bracket 05 is smooth and is relatively parallel to the position of the cloth spreading system 01;
the two cloth spreading rollers 06 are positioned at the oblique parallel position of the tension frame 05, the two cloth spreading rollers 06 are rotatably connected with the inner side of the cloth spreading system 01, and the positions of the two cloth spreading rollers 06 are parallel to each other;
the guide roll 07 is positioned on the left oblique upper side of the cloth spreading roll 06, and the guide roll 07 is fixedly connected with the cloth spreading system 01;
Two triangular support plate 16 of inboard fixedly connected with of perching system 02, the right-hand member face below of triangular support plate 16 is equipped with arc support frame 17, and arc support frame 17 is the slope of left side below, through the triangular support plate 16 that sets up and the arc support frame 17 that sets up, can be convenient handle the cloth of carrying coming in for perching system 02, the connection that can be better uses.
High-speed labeling system 03 includes high-speed labeller 09 and rotatory roller 12, high-speed labeller 09 has threely, and be vertical equidistance and arrange, high-speed labeller 09's the outside is equipped with mount 10, mount 10's inboard fixedly connected with fixed roll 11, rotatory roller 12 is located the bottom of arc support frame 17, the material of rotatory roller 12 is the same with the material of exhibition cloth roller 06, high-speed labeller 09 and rotatory roller 12 through the setting, receive the subsides mark signal that the cloth inspection system 02 based on machine vision sent, paste the mark, the label is taken away by the cloth in the motion, can paste the mark respectively to the horizontal left side of cloth, the right region is middle to the left side, make things convenient for the clothing factory to tailor according to the position that corresponds.
Go out cloth mechanism 04 and include pullup motor 13, rotatory roller 14 and photoelectric sensing ware 15, pullup motor 13's output shaft rotates with rotatory roller 14 and links to each other, and photoelectric sensing ware 15 is located the outside middle part of going out cloth mechanism 04, and photoelectric sensing ware 15 is connected with the cloth exhibition system 01 electricity, through utilizing pullup motor 13 on the cloth mechanism 04, can take the rotatory roller 14 that sets up to rotate to the photoelectric sensing ware 15 of cooperation setting can control the batching machine and shut down.
When using the utility model discloses the time:
firstly, cloth is sent into a set cloth spreading system 01, the tension bracket 05 in the cloth spreading system 01 can adjust the tightness degree of the whole cloth when the machine speed is not matched instantly, and maintain a micro-tension state, so that the stable operation of the cloth is ensured and the transportation of the cloth is not influenced, meanwhile, a set cloth spreading roller 06 can be matched with a set guide roller 07 to flatten the edges of the two sides of the cloth, and a set blowing and dust removing device 08 is matched to ensure that the blowing and dust removing device 08 enters air from a middle pipe under the action of a fan, and the air can diffuse from the middle to the two sides through a gap of 1mm arranged at the lower end, so that impurities such as dust on a cloth cover are removed;
when the cloth inspecting system 02 is used, the cloth can be detected by using the linear scanning camera, the linear scanning light source assembly and the image detection system in the cloth inspecting system 02, flaws in the cloth can be detected and marked by acquiring and comparing information of images, then the high-speed labeling system 03 is arranged in a matching manner, a labeling signal sent by the cloth inspecting system 02 based on machine vision is received, labeling is carried out, labels are taken away by the moving cloth, the transverse left, middle and right areas of the cloth can be labeled respectively, and a clothing making factory can cut the cloth conveniently according to corresponding positions;
and finally, through the arranged cloth discharging mechanism 04, the rotary roller 14 is driven to rotate by the aid of the pull-up motor 13 on the cloth discharging mechanism 04, cloth discharging is realized, the cloth is discharged into the U-shaped trolley for buffering, when the photoelectric sensor 15 senses a subsequent process, the cloth rolling speed of the cloth rolling machine with the cutting function is too high, cloth is flattened, the cloth rolling machine is controlled to be stopped, the cloth rolling machine is opened after 30 seconds of delay, the smooth arrangement on-line detection flow is ensured, and the cloth is not blocked or pulled.
The above description is only an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (5)
1. The utility model provides a based on machine vision design tail cloth inspection machine, includes exhibition cloth system (01), cloth inspection system (02), high-speed mark system (03), goes out cloth mechanism (04), its characterized in that: the spreading system (01) is composed of a tension bracket (05), a spreading roller (06), a guide roller (07) and a blowing dust removal device (08),
the tension bracket (05) is positioned on the inner side of the cloth spreading system (01), two ends of the tension bracket (05) are rotatably connected with the inner side of the cloth spreading system (01), the surface of the tension bracket (05) is smooth, and the tension bracket is relatively parallel to the position of the cloth spreading system (01);
the cloth spreading rollers (06) are positioned at the oblique parallel positions of the tension bracket (05), the cloth spreading rollers (06) are rotatably connected with the inner side of the cloth spreading system (01), the number of the cloth spreading rollers (06) is two, and the positions of the two cloth spreading rollers (06) are parallel to each other;
the guide roller (07) is positioned on the oblique upper side of the left side of the cloth spreading roller (06), and the guide roller (07) is fixedly connected with the cloth spreading system (01);
the blowing dust removal device (08) is located on the left side of the cloth spreading roller (06), the inner side of the blowing dust removal device (08) is close to the right side of the cloth inspecting system (02), and a 1mm gap is kept between the blowing dust removal device and the cloth inspecting system (02).
2. The machine vision based sizing machine tail cloth inspecting machine according to claim 1, characterized in that: the cloth inspecting system (02) comprises a line scanning camera, a line scanning light source component and an image detecting system, and the line scanning camera, the line scanning light source component and the image detecting system are all located at the top of the inner side of the cloth inspecting system (02).
3. The machine vision based sizing machine tail cloth inspecting machine according to claim 2, characterized in that: two triangular support plate (16) of inboard fixedly connected with of perching system (02), the right-hand member face below of triangular support plate (16) is equipped with arc support frame (17), just arc support frame (17) are the below left slope.
4. The machine vision based sizing machine tail cloth inspecting machine according to claim 1, characterized in that: high-speed labeling system (03) includes high-speed labeller (09) and rotatory roller (12), high-speed labeller (09) have threely, and be vertical equidistance and arrange, the outside of high-speed labeller (09) is equipped with mount (10), inboard fixedly connected with fixed roll (11) of mount (10), rotatory roller (12) are located the bottom of arc support frame (17), the material of rotatory roller (12) is the same with the material of exhibition cloth roller (06).
5. The machine vision based sizing machine tail cloth inspecting machine according to claim 1, characterized in that: go out cloth mechanism (04) including pull-up motor (13), rotatory roller (14) and photoelectric sensing ware (15), the output shaft and the rotation roller (14) of pull-up motor (13) rotate continuously, photoelectric sensing ware (15) are located the outside middle part of cloth mechanism (04), just photoelectric sensing ware (15) are connected with exhibition cloth system (01) electricity.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2020208492344 | 2020-05-20 | ||
| CN202020849234 | 2020-05-20 |
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| CN214694808U true CN214694808U (en) | 2021-11-12 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111424413A (en) * | 2020-05-20 | 2020-07-17 | 苏州晓创光电科技有限公司 | Online automatic cloth inspecting machine and cloth inspecting method for tail of setting machine |
| CN115032201A (en) * | 2022-08-10 | 2022-09-09 | 苏州柔羽智能科技有限公司 | Textile cloth quality on-line detection device |
-
2021
- 2021-04-23 CN CN202120844249.6U patent/CN214694808U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111424413A (en) * | 2020-05-20 | 2020-07-17 | 苏州晓创光电科技有限公司 | Online automatic cloth inspecting machine and cloth inspecting method for tail of setting machine |
| CN115032201A (en) * | 2022-08-10 | 2022-09-09 | 苏州柔羽智能科技有限公司 | Textile cloth quality on-line detection device |
| CN115032201B (en) * | 2022-08-10 | 2022-11-01 | 苏州柔羽智能科技有限公司 | Textile cloth quality on-line measuring device |
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