CN209727795U - A kind of full-automatic perching equipment - Google Patents
A kind of full-automatic perching equipment Download PDFInfo
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- CN209727795U CN209727795U CN201920369681.7U CN201920369681U CN209727795U CN 209727795 U CN209727795 U CN 209727795U CN 201920369681 U CN201920369681 U CN 201920369681U CN 209727795 U CN209727795 U CN 209727795U
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Abstract
The utility model discloses a kind of full-automatic perching equipment, including fabric unreeling machine, fabric unreeling machine includes unreeling pedestal and unreeling roller group, roller group is unreeled to be installed on correction board, correction board, which is slidably mounted on, to be unreeled on pedestal, the correction board is by power device driving of laterally rectifying a deviation, the downstream of fabric unreeling machine is provided with pretreatment unit, the downstream of pretreatment unit is provided with fabric detection device, fabric detection device includes detection board, detection station is provided on detection board, there are two check bit deflector rolls for setting in detection station, fabric enters back into check bit guide roller surface after pretreatment unit is surface-treated, backlight and side light source are additionally provided on detection board, the light irradiating angle and the web surface in detection station of side light source are at an acute angle, detection photomoduel is provided with above the fabric of detection station, fabric detection The downstream of device is provided with shell fabric rolling machine and deflection correction sensor, the equipment automatic cloth inspection, and correction processing improves accuracy.
Description
Technical field
The utility model relates to a kind of full-automatic perching equipment, for roll-to-roll automatic detection.
Background technique
With quickly pushing ahead for industrial 4.0 epoch, manufacturing industry can march toward a completely new epoch, many traditional industries
It how all suffers to intelligent the problem of changing with automated production manufacture direction, enterprise needs to carry out technological innovation, to reach
To the long-range sustainable development of itself.The same problem of textile fabric industry faces, especially in fabric quality context of detection,
Past, enterprise went to see the defect on fabric by the eyes of worker using the mode of desk checking.The mode disadvantage of desk checking
There are many end, and subjectivity is big, fatiguability, low efficiency, and speed is slow (being lower than 10 ms/min).In addition domestic labour's relative deficiency, people
Work cost continues surging.
Machine vision image detecting technique is used for the quality inspection of product, has the advantage that 100% full inspection, never tired
Labor, examination criteria are strictly unified, and differentiation detection, high-speed and high-efficiency may be implemented in different product, while can establish digitized
Quality standard system etc..The disadvantage compared with desk checking is that the opposite desk checking of technical maturity wants low, is after all
New technology, needs to require to carry out according to the technique of institute's application industry perfect, and final realize seamlessly is embedded into existing production work
In skill.And apply the difficult point in fabric detection to be using the detection of machine vision image detecting technique: 1. fabrics are by machine
Device visual pattern needs to be aligned when detecting, and there can be no biggish position deviations, otherwise also will affect final detection effect, and
Fabric is likely to occur offset in the process of running, to influence the accuracy of testing result；2. fabric passes through Machine Vision Detection
When, fabric detects the more difficult adjustment of camera setting angle.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of full-automatic perching equipment, which is set
It is standby that roll-to-roll automatic cloth inspection may be implemented, and correction processing can be carried out, to improve detection camera testing result
Accuracy.
In order to solve the above technical problems, the technical solution of the utility model is: a kind of full-automatic perching equipment, including fabric
Unreeling machine, the fabric unreeling machine include unreeling pedestal and can unreeling roller group along what fabric breadth direction was slided, unreel roller group peace
Loaded on rectifying a deviation on board, correction board, which is slidably mounted on, to be unreeled on pedestal, which is driven by power device of laterally rectifying a deviation；
The downstream of the fabric unreeling machine is provided with for carrying out pretreated pretreatment unit to web surface；The pretreatment unit
Downstream be provided with fabric detection device, the fabric detection device includes detection board, is provided with detection on the detection board
Station, there are two check bit deflector rolls, the fabric to enter back into after pretreatment unit is surface-treated for setting in the detection station
To check bit guide roller surface, it is additionally provided with backlight and side light source on the detection board, the backlight is set to two inspections
Between location deflector roll and in fabric reverse side and light irradiating angle it is vertical with fabric, the side light source is set to the upper of fabric
Side, the light irradiating angle and the web surface in detection station of the side light source are at an acute angle, above the fabric of the detection station
It is provided with detection photomoduel；The downstream of the fabric detection device is provided with the shell fabric rolling for being wound to fabric
Machine；It is additionally provided with deflection correction sensor in the travelling route of fabric, which is set to the one side edge of fabric.
As a preferred solution, the detection photomoduel includes adjustment bracket, is fixedly installed on the adjustment bracket
There is detection camera, the adjustment bracket is fixed on detection board by angle adjusting mechanism for adjusting detection camera and detection
Angle between the fabric of station.
As a preferred solution, the angle adjusting mechanism includes a center for being set to the lower end of adjustment bracket
Mounting hole and an arc slot, the center mounting hole are located at the center point of arc slot, are fixed in the center mounting hole
Center fixing screws are fixed with lock-screw in the arcuate socket item.
As a preferred solution, the pretreatment unit includes pretreatment board, rotates peace on the pretreatment board
Equipped with several fabric transition rollers, positive brush roll and reverse side brush roll are installed on the pretreatment board, the front brush roll
Just tossing about for fabric is located at positive brush roll.
As a preferred solution, it is also equipped with positive dust suction roller and reverse side dust suction roller on the pretreatment board, it should
Positive dust suction roller and reverse side dust suction roller are located at just tossing about for fabric, and the front dust suction roller and reverse side dust suction roller are located at
The upstream of positive brush roll and reverse side brush roll.
As a preferred solution, the automatic cloth inspection equipment further includes Xelminator, Xelminator setting
It in pretreatment board or is set on detection board, which is set to the downstream of reverse side brush roll.
As a preferred solution, the deflection correction sensor is correction photoelectric sensor, and power device of laterally rectifying a deviation is
Correction electric cylinders.
As a preferred solution, described unreel is additionally provided with cross slide way on pedestal, is provided on the cross slide way
Two unreel guard board, this unreels guard board and is locked by fastener.
After above-mentioned technical proposal, the effect of the utility model is: since the fabric unreeling machine includes unreeling bottom
Seat and the roller group that unreels that can be slided along fabric breadth direction, the downstream of fabric unreeling machine be provided with pre- for carrying out to web surface
The pretreatment unit of processing；The downstream of pretreatment unit is provided with fabric detection device, and fabric detection device includes detection board,
It is provided with detection station on the detection board, there are two check bit deflector rolls for setting in the detection station, and fabric is by pretreatment dress
Check bit guide roller surface is entered back into after setting surface treatment, detects and is additionally provided with backlight and side light source on board, backlight is set
Be placed between two check bit deflector rolls and the reverse side in fabric and light irradiating angle it is vertical with fabric, side light source is set to face
The top of material, the light irradiating angle and the web surface in detection station of the side light source are at an acute angle, on the fabric of detection station
Side is provided with detection photomoduel；The downstream of fabric detection device is provided with the shell fabric rolling machine for being wound to fabric；
It is additionally provided with deflection correction sensor in the travelling route of fabric, which is set to the one side edge of fabric, coiled face
Material is unreeled by fabric unreeling machine, is then entered in fabric detection device after pretreatment unit pre-processes, is utilized two
Check bit deflector roll forms fabric detection section in detection station, then using the backlight and sidelight at an acute angle perpendicular to fabric
Source can effectively illuminate fabric, and making to take pictures is more clear, and unreeling roller group can be horizontal by power device driving of laterally rectifying a deviation
To adjustment position, may be implemented quickly to rectify a deviation in this way, to improve the accuracy of testing result.
Again since the detection photomoduel includes adjustment bracket, detection camera, institute are fixedly installed on the adjustment bracket
State adjustment bracket by angle adjusting mechanism be fixed on detection board for adjust detect camera and detection station fabric it
Between angle, by the adjustment bracket it is adjustable detection camera position, make detect camera shooting angle it is vertical with fabric.
It, can automatic detection faces using correction photoelectric sensor again since the deflection correction sensor is correction photoelectric sensor
The edge of material whether sideslip, to improve realization automatic deviation correction.
Again since described unreel is additionally provided with cross slide way on pedestal, there are two unreel rib for setting on the cross slide way
Plate, this unreels guard board and is locked by fastener, this unreels the adjustable position of guard board, thus opposite during unreeling
Material edge is constrained and is oriented to, and avoids fabric sideslip as far as possible.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is the structural schematic diagram of the utility model embodiment；
Fig. 2 is the top view of the utility model embodiment；
Fig. 3 is the left view of the utility model embodiment；
In attached drawing: 1. unreel pedestal；2. pretreatment unit；21. pre-processing board；22. fabric transition roller；23. front hair
Brush roll；24. reverse side brush roll；25. positive dust suction roller；26. reverse side dust suction roller；3. detecting board；4. check bit deflector roll；5. backlight
Source；6. side light source；7. photomoduel；71. adjusting bracket；72. detecting camera；73. center mounting hole；74. arc slot；75.
Lock-screw；8. shell fabric rolling machine；9. Xelminator；10. photoelectric sensor of rectifying a deviation；11. unreeling guard board；12. let off roll
Group；13. unwinding motor；14. electric cylinders of rectifying a deviation；15. board of rectifying a deviation.
Specific embodiment
The utility model is described in further detail below by specific embodiment.
As shown in Figure 1-3, a kind of full-automatic perching equipment, including fabric unreeling machine, fabric unreeling machine include unreeling pedestal 1
With can along fabric breadth direction slide unreel roller group 12, unreel roller group 12 be fixedly installed in correction board 15 on, rectify a deviation board
15 are slidably mounted on and unreel on pedestal 1, which is driven by power device of laterally rectifying a deviation；The downstream of fabric unreeling machine is set
It is equipped with for carrying out pretreated pretreatment unit 2 to web surface；The downstream of pretreatment unit 2 is provided with fabric detection dress
It sets, fabric detection device includes detection board 3, is provided with detection station on the detection board 3, is provided with two in the detection station
A check bit deflector roll 4, fabric enter back into 4 surface of check bit deflector roll after the surface treatment of pretreatment unit 2, detect board 3
On be additionally provided with backlight 5 and side light source 6, backlight 5 be set between two check bit deflector rolls 4 and the reverse side in fabric simultaneously
Light irradiating angle is vertical with fabric, and side light source 6 is set to the top of fabric, the light irradiating angle of the side light source 6 and detection
Web surface on station is at an acute angle, and detection photomoduel 7 is provided with above the fabric of detection station；Under fabric detection device
Trip is provided with the shell fabric rolling machine 8 for being wound to fabric；It is additionally provided with deflection correction sensor in the travelling route of fabric, it should
Deflection correction sensor is set to the one side edge of fabric.
In the present embodiment, laterally correction power device is correction electric cylinders 14, and detection photomoduel 7 includes adjustment bracket
71, detection camera 72 is fixedly installed on the adjustment bracket 71, adjustment bracket 71 is fixed on detection machine by angle adjusting mechanism
For adjusting the angle between detection camera 72 and the fabric of detection station on platform 3, angle adjusting mechanism includes being set to adjustment
A center mounting hole 73 and an arc slot 74 for the lower end of bracket 71, the center mounting hole 73 are located at arc slot 74
The center point is fixed with center fixing screws in the center mounting hole 73, is fixed with lock-screw 75 in the arcuate socket item, in advance
Processing unit 2 includes pretreatment board 21, is rotatably equipped with several fabric transition rollers 22 on the pretreatment board 21, the pre- place
Positive brush roll 23 and reverse side brush roll 24 are installed on reason board 21, the front brush roll 23 and positive brush roll 23 distinguish position
In just tossing about for fabric, pre-processes and be also equipped with positive dust suction roller 25 and reverse side dust suction roller 26 on board 21, the front dust suction roller
25 and reverse side dust suction roller 26 be located at just tossing about for fabric, the front dust suction roller 25 and reverse side dust suction roller 26 are located at just
The upstream of face brush roll 23 and reverse side brush roll 24.
In the present embodiment, which further includes Xelminator 9, which is set to pre- place
Reason board 21 is set on detection board 3, which is set to the downstream of reverse side brush roll 24, correction sensing
Device is correction photoelectric sensor 10, which is set to the both sides of the edge of fabric, power device of laterally rectifying a deviation
For electric cylinders 14 of rectifying a deviation.
It is unreeled in use, coiled fabric unreels roller group 12 by the driving of unwinding motor 13, then by pretreatment
The pretreatment board 21 of device 2, by fabric transition roller 22, positive dust suction roller 25, reverse side dust suction roller 26, positive brush roll 23,
Reverse side brush roll 24 enters the detection board 3 of fabric detection device after pretreatment, by fabric transition roller 22 and utilizes
Two check bit deflector rolls 4 form fabric detection section in detection station, then using perpendicular to the backlight 5 of fabric and at an acute angle
Side light source 6 illuminate fabric, making to take pictures is more clear, by adjusting bracket 71 adjust detection camera 72 and detection station fabric
Between angle, make detect camera 72 shooting angle it is vertical with fabric, when correction photoelectric sensor 10 be blocked when, illustrate face
Material wanders off, and correction board 15 is driven by correction electric cylinders 14, carries out laterally adjusting position to drive and unreel roller group 12, thus
It may be implemented quickly to rectify a deviation.
It is additionally provided with cross slide way on pedestal 1 in addition, unreeling, unreels guard board 11 there are two settings on the cross slide way,
This unreels guard board 11 and is locked by fastener, this unreels the adjustable position of guard board 11, thus right during unreeling
Fabric edge is constrained and is oriented to, and avoids fabric sideslip as far as possible.It is, of course, also possible to winding guard board be arranged, to winding
During fabric edge is constrained and is oriented to.
Motor, electric cylinders for mentioning in the present embodiment etc. are current routine techniques, in April, 2008 Beijing the 5th edition second
It is detailed in " mechanical design handbook the 5th edition " of 18 printings to disclose motor, the specific structure of electric cylinders and principle and other
Design, belong to the prior art, structure is cheer and bright.
Embodiment described above is only the description to preferred embodiments of the present invention, not as to the utility model
The restriction of range is made technical solutions of the utility model various on the basis of not departing from the spirit of the design of the utility model
Deformation and transformation should all be fallen into the protection scope of claims determination of the utility model.
Claims (8)
1. a kind of full-automatic perching equipment, which is characterized in that including fabric unreeling machine, the fabric unreeling machine includes unreeling pedestal
With can along fabric breadth direction slide unreel roller group, unreel roller group be fixedly installed in correction board on, correction board sliding peace
Loaded on unreeling on pedestal, which is driven by power device of laterally rectifying a deviation；
The downstream of the fabric unreeling machine is provided with for carrying out pretreated pretreatment unit to web surface；
The downstream of the pretreatment unit is provided with fabric detection device, and the fabric detection device includes detection board, the inspection
It surveys on board and is provided with detection station, there are two check bit deflector rolls for setting in the detection station, and the fabric is by pretreatment dress
Check bit guide roller surface is entered back into after setting surface treatment, is additionally provided with backlight and side light source on the detection board, it is described
Backlight is set to the reverse side between two check bit deflector rolls and being in fabric and light irradiating angle is vertical with fabric, the side
Light source is set to the top of fabric, and the light irradiating angle and the web surface in detection station of the side light source are at an acute angle, described
Detection photomoduel is provided with above the fabric of detection station；
The downstream of the fabric detection device is provided with the shell fabric rolling machine for being wound to fabric；
It is additionally provided with deflection correction sensor in the travelling route of fabric, which is set to the one side edge of fabric.
2. a kind of full-automatic perching equipment as described in claim 1, it is characterised in that: the detection photomoduel includes adjustment
Bracket is fixedly installed detection camera on the adjustment bracket, and the adjustment bracket is fixed on detection machine by angle adjusting mechanism
For adjusting the angle between detection camera and the fabric of detection station on platform.
3. a kind of full-automatic perching equipment as claimed in claim 2, it is characterised in that: the angle adjusting mechanism includes setting
A center mounting hole and an arc slot in the lower end of adjustment bracket, the center mounting hole are located at the center of circle of arc slot
Locate, is fixed with center fixing screws in the center mounting hole, is fixed with lock-screw in the arc slot.
4. a kind of full-automatic perching equipment as claimed in claim 3, it is characterised in that: the pretreatment unit includes pretreatment
Board is rotatably equipped with several fabric transition rollers on the pretreatment board, is equipped with positive brush roll on the pretreatment board
With reverse side brush roll, the front brush roll and positive brush roll are located at just tossing about for fabric.
5. a kind of full-automatic perching equipment as claimed in claim 4, it is characterised in that: be also equipped on the pretreatment board
Positive dust suction roller and reverse side dust suction roller, the front dust suction roller and reverse side dust suction roller are located at just tossing about for fabric, the front
Dust suction roller and reverse side dust suction roller are located at the upstream of positive brush roll and reverse side brush roll.
6. a kind of full-automatic perching equipment as claimed in claim 5, it is characterised in that: the automatic cloth inspection equipment further includes quiet
Electric arrester, the Xelminator are set to pretreatment board or are set on detection board, which is set to
The downstream of reverse side brush roll.
7. a kind of full-automatic perching equipment as claimed in claim 6, it is characterised in that: the deflection correction sensor is correction photoelectricity
Sensor, power device of laterally rectifying a deviation are correction electric cylinders.
8. a kind of full-automatic perching equipment as claimed in claim 7, it is characterised in that: described unreel is additionally provided with cross on pedestal
Direction guiding rail, there are two guard board is unreeled, this unreels guard board and passes through fastener locking for setting on the cross slide way.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920369681.7U CN209727795U (en) | 2019-03-22 | 2019-03-22 | A kind of full-automatic perching equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920369681.7U CN209727795U (en) | 2019-03-22 | 2019-03-22 | A kind of full-automatic perching equipment |
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| Publication Number | Publication Date |
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| CN209727795U true CN209727795U (en) | 2019-12-03 |
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| CN201920369681.7U Active CN209727795U (en) | 2019-03-22 | 2019-03-22 | A kind of full-automatic perching equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111942926A (en) * | 2020-08-06 | 2020-11-17 | 安徽翰联色纺股份有限公司 | Spinning edge correction device |
-
2019
- 2019-03-22 CN CN201920369681.7U patent/CN209727795U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111942926A (en) * | 2020-08-06 | 2020-11-17 | 安徽翰联色纺股份有限公司 | Spinning edge correction device |
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