CN214694418U - Electroplating treatment tank device of annular diamond wire saw - Google Patents
Electroplating treatment tank device of annular diamond wire saw Download PDFInfo
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- CN214694418U CN214694418U CN202120291627.2U CN202120291627U CN214694418U CN 214694418 U CN214694418 U CN 214694418U CN 202120291627 U CN202120291627 U CN 202120291627U CN 214694418 U CN214694418 U CN 214694418U
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Abstract
The utility model provides an electroplating treatment tank device of an annular diamond wire saw, which comprises a treatment tank, a liquid blocking ring, a nickel ball basket bracket, an electroplating solution conveying pipeline, a liquid inlet pipe, a liquid outlet pipe, a spillover pipe, an outer ring nickel ball basket, an inner ring nickel ball basket, a diamond wire fixing frame, a diamond wire and a liquid storage tank, wherein the treatment tank and the liquid blocking ring form an annular electroplating bath, the nickel ball basket bracket is arranged between the treatment tank and the liquid blocking ring, bears the outer ring nickel ball basket and the inner ring nickel ball basket, the diamond wire is circular and is fixed on the diamond wire fixing frame which is circular and is arranged between the outer ring nickel ball basket and the inner ring nickel ball basket, the electroplating solution conveying pipeline passes through a notch at the bottom of the nickel ball basket bracket for a circle around the treatment tank and is provided with a through small hole as a liquid outlet, the liquid inlet pipe is communicated with the electroplating solution pipeline and extends into the liquid storage tank, the liquid storage tank is arranged below the treatment tank, the center is provided with a spillover pipe communicated with the processing groove.
Description
Technical Field
The utility model belongs to the technical field of the electroplating treatment, concretely relates to electroplating treatment groove device of annular diamond wire saw.
Background
The diamond wire saw is also called a diamond wire and is obtained by fixing diamond abrasive materials on a metal wire by a method combined by an electroplating process. The electroplating process is to deposit a layer of metal (generally nickel and nickel-cobalt alloy) on a metal wire, and to consolidate diamond abrasive in the layer of metal, wherein the metal coating is used as a bonding agent, and the diamond abrasive is used for cutting.
At present, most manufacturers use a square electroplating treatment tank which comprises a square treatment tank, a nickel ball basket and a liquid storage tank; the square treatment tank comprises a square liquid inlet pipeline, a nickel basket support, a liquid outlet and a liquid overflow port. The height of the pipe orifice of the overflow pipe is lower than that of the nickel ball basket. The nickel ball basket is placed on a nickel basket bracket in the square processing groove; the reservoir includes a water pump. The electroplating liquid in the liquid storage tank is conveyed into the square treatment tank through the water pump and the liquid inlet pipeline, and when the electroplating liquid overflows the overflow port, the electroplating liquid returns to the liquid storage tank through the overflow pipe orifice.
However, this solution still has drawbacks. On one hand, because the square processing tank has large volume, the time for injecting or discharging the electroplating solution into or from the square processing tank is long, and the position of the overflow pipe can not make the electroplating solution in the square processing tank flow uniformly; the volume of the liquid storage tank is necessarily 3 times larger than that of the square processing tank, so that the occupied area of the liquid storage tank is large; on the other hand, the square processing groove is complex to process, a plurality of sides and edges need to be welded, and leakage-proof processing needs to be carried out after welding; the problem of late maintenance leakage is also troublesome.
Disclosure of Invention
The technical problem that the difficult technical problem of reservoir is bulky, the plating solution flows that arouses for solving square treatment tank is bulky and square treatment tank processing needs many places welding and does the leak protection and handle, the utility model provides an electroplating treatment tank device of annular diamond wire saw.
The utility model adopts the following technical proposal:
an electroplating treatment tank device of an annular diamond wire saw comprises a treatment tank, a liquid blocking ring, a nickel ball basket bracket, an electroplating liquid conveying pipeline, a liquid inlet pipe, a liquid outlet pipe, a liquid overflow pipe, an outer ring nickel ball basket, an inner ring nickel ball basket, a diamond wire fixing frame, a diamond wire and a liquid storage tank, wherein the treatment tank is of a cylindrical structure with an opening at the upper part, an annular electroplating bath is formed by the liquid blocking ring which is concentric with the treatment tank, the nickel ball basket bracket is arranged between the treatment tank and the liquid blocking ring, the treatment tank and the liquid blocking ring are connected, a notch is arranged at the center of the bottom of the nickel ball basket bracket, notches are arranged at two sides of the top of the nickel ball basket bracket and serve as a supporting groove, wherein the outer ring nickel ball basket is born on a notch at one side connected with the treatment tank, the inner ring nickel ball basket is born on a notch at one side connected with the liquid blocking ring, the heights of the outer ring nickel ball basket and the inner ring nickel ball basket are higher than the liquid blocking ring, the diamond wire is circular and surrounds the treatment tank for a circle, and fix and put between outer lane nickel ball basket and inner circle nickel ball basket on being circular shape buddha's warrior attendant line mount together, and the position of diamond line is less than the peak that keeps off the liquid circle, buddha's attendant line mount top is the apron, stretches out the mount that is used for centre gripping diamond line downwards, buddha's attendant line mount is the isolating construction, takes directly over the treatment trough during the use, plating solution transport pipe way passes the notch of nickel ball basket bracket bottom is around treatment trough a week, and plating solution transport pipe way is equipped with the aperture that runs through as the liquid outlet, feed liquor pipe communicates with each other with plating solution transport pipe way, stretches into in the reservoir, the reservoir sets up in the treatment trough below, and center department is equipped with the communicating overflow pipe of treatment trough.
Furthermore, the number of the nickel ball basket brackets is 3-8 and the nickel ball basket brackets are uniformly distributed between the treatment tank and the liquid blocking ring.
Furthermore, a liquid outlet pipe is arranged at the bottom of the annular electroplating tank formed by the treatment tank and the liquid blocking ring and extends into the liquid storage tank, and the liquid outlet pipe is controlled by a switch valve.
Further, the overflow pipe is fixed below the treatment tank and is not higher than the bottom plate of the treatment tank.
Further, the diamond wire is located at a midpoint between the outer ring nickel ball basket and the inner ring nickel ball basket.
Furthermore, the treatment tank, the liquid blocking ring, the outer ring nickel ball basket, the diamond wire, the inner ring nickel ball basket, the nickel ball basket bracket and the electroplating liquid conveying pipeline are in the same center.
Compared with the prior art, the utility model discloses beneficial effect below having at least:
(1) the electroplating treatment tank device of the annular diamond wire saw is provided, a liquid blocking ring is arranged in a treatment tank of the device to form an annular electroplating tank, electroplating solution can be reduced to be in an annular shape during electroplating, and when the electroplating solution overflows the liquid blocking ring, the electroplating solution overflows to an inner ring and returns to a liquid storage tank, so that the flowing of the electroplating solution is enhanced, the waste is reduced, and the technical problems of large volume of the liquid storage tank and difficult flowing of the electroplating solution of a square electroplating treatment tank are solved due to the arrangement of an electroplating solution conveying pipeline;
(2) the nickel ball basket brackets are uniformly distributed between the treatment tank and the liquid blocking ring, so that a certain fixing and guiding effect on the electroplating liquid conveying pipeline can be achieved, the stability of the device is improved, and the distribution uniformity of the electroplating liquid is improved;
(3) the liquid outlet pipe and the switch valve are arranged, the valve is closed when in normal electroplating, the electroplating solution can not flow from the position, and the valve is opened when in later maintenance or repair, so that the residual electroplating solution can be discharged from the liquid outlet pipe, the operation is convenient, and the technical problem of difficult follow-up maintenance of the square treatment tank is solved;
(4) the height of the overflow pipe is not higher than that of the bottom plate, so that all electroplating solution flowing down from the top of the liquid blocking ring can be ensured to flow into the liquid storage tank, the cyclic utilization is promoted, the waste is reduced, and the production cost is reduced;
(5) the position of the diamond wire is arranged at the midpoint between the outer ring nickel ball basket and the inner ring nickel ball basket, so that the size precision and the electroplating quality of the diamond wire are improved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a liquid inlet pipe and a plating solution transport pipe of the present invention;
FIG. 3 is a schematic structural view of the treatment tank and the liquid-blocking ring when the number of the nickel basketball stands of the present invention is 8;
FIG. 4 is a schematic view showing the electrical connection when the processing bath apparatus for an annular electroplated diamond wire saw of the present invention is electroplated.
Description of reference numerals: 1. a treatment tank; 1-1, liquid blocking ring; 2. a nickel basket support; 3. a plating solution transport pipeline; 4. a liquid inlet pipe; 5. a liquid outlet pipe; 6. a liquid overflow pipe; 7. an outer ring nickel ball basket; 8. an inner ring nickel ball basket; 9. a diamond wire fixing frame; 10. a diamond wire; 11. a reservoir.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention more comprehensible, embodiments accompanying the present invention are described in detail below with reference to the accompanying drawings.
As shown in fig. 1, an electroplating treatment tank device for an annular diamond wire saw comprises a treatment tank 1, a liquid blocking ring 1-1, a nickel ball basket bracket 2, an electroplating liquid conveying pipeline 3, a liquid inlet pipe 4, a liquid outlet pipe 5, a liquid overflow pipe 6, an outer ring nickel ball basket 7, an inner ring nickel ball basket 8, a diamond wire fixing frame 9, a diamond wire 10 and a liquid storage tank 11.
As shown in fig. 2, the electroplating solution transport pipeline 3 is polygonal and circular, and is connected to the liquid inlet pipe 4, wherein the electroplating solution transport pipeline 3 is further provided with a liquid outlet.
As shown in fig. 3, the number of the nickel basketball bracket 2 is 8 and the nickel basketball bracket is evenly distributed between the processing tank 1 and the liquid blocking ring 1-1, wherein the left and the right of the top of the nickel basketball bracket 2 are provided with notches for bearing the outer ring nickel basketball 7 and the inner ring nickel basketball 8.
As shown in fig. 4, the treatment tank 1, the liquid blocking ring 1-1, the outer ring nickel ball basket 7, the diamond wire 10, the inner ring nickel ball basket 8, the nickel ball basket bracket 2 and the liquid inlet pipeline 3 are in the same center; the outer ring nickel ball basket 7 and the inner ring nickel ball basket 8 are connected with the positive electrode of the wire; the diamond wire 10 and the diamond wire fixing frame are connected with the negative pole of the wire.
Example 1
An electroplating treatment tank device of an annular diamond wire saw comprises a treatment tank 1, a liquid blocking ring 1-1, a nickel ball basket bracket 2, an electroplating liquid conveying pipeline 3, a liquid inlet pipe 4, a liquid outlet pipe 5, a liquid overflow pipe 6, an outer ring nickel ball basket 7, an inner ring nickel ball basket 8, a diamond wire fixing frame 9, a diamond wire 10 and a liquid storage tank 11, wherein the treatment tank 1 is of a cylindrical structure with an opening at the upper part, an annular electroplating bath is formed by the liquid blocking ring 1-1 which is arranged in the treatment tank 1 in a concentric manner, the nickel ball basket bracket 2 is arranged between the treatment tank 1 and the liquid blocking ring 1-1, the treatment tank 1 and the liquid blocking ring 1-1 are connected, a notch is arranged at the center of the bottom of the nickel ball basket bracket 2, notches are arranged at two sides of the top of the treatment tank 1 and are used as a support groove, the outer ring nickel ball basket 7 is supported on the notch at one side connected with the treatment tank 1, the inner ring nickel ball basket 8 is supported on the notch at one side connected with the liquid blocking ring 1-1, the outer ring nickel ball basket 7 and the inner ring nickel ball basket 8 are higher than the liquid blocking ring 1-1, the diamond wire 10 is circular, surrounds the treatment tank 1 for a circle, is fixed on a diamond wire fixing frame 9 which is circular and is arranged between the outer ring nickel ball basket 7 and the inner ring nickel ball basket 8, the position of the diamond wire 10 is lower than the highest point of the liquid blocking ring 1-1, a cover plate is arranged above the diamond wire fixing frame 9, a fixing frame used for clamping the diamond wire 10 downwards extends out, the diamond wire fixing frame 9 is of a separation structure and is put right above the treatment tank 1 when in use, the electroplating liquid conveying pipeline 3 penetrates through a notch at the bottom of the nickel ball basket bracket 2 and surrounds the treatment tank 1 for a circle, the electroplating liquid conveying pipeline 3 is provided with a through small hole as a liquid outlet, the liquid inlet pipe 4 is communicated with the electroplating liquid conveying pipeline 3 and extends into the liquid storage tank 11, the liquid storage tank 11 is arranged below the treatment tank 1, the center is provided with a spilled liquid pipe 6 communicated with the processing tank 1.
Specifically, 2 quantity of nickel ball basket brackets are 8 and evenly distributed between treatment trough 1 and liquid blocking ring 1-1, are 45 between every nickel ball basket bracket 2, can play certain fixed and guide effect to plating solution transport pipe way 3, improve the stability of device, improve the homogeneity that the plating solution distributes.
Specifically, a liquid outlet pipe 5 is further arranged at the bottom of the annular electroplating tank formed by the processing tank 1 and the liquid blocking ring 1-1 and extends into the liquid storage tank 11, the liquid outlet pipe 5 is controlled by a switch valve, the valve is closed during normal electroplating, electroplating liquid cannot flow from the liquid outlet pipe, the valve is opened during later maintenance or repair, residual electroplating liquid can be discharged from the liquid outlet pipe 5, operation is facilitated, and the technical problem of difficulty in subsequent maintenance of the square processing tank is solved.
Specifically, the overflow pipe 6 is fixed below the treatment tank 1 and is not higher than the bottom plate of the treatment tank 1, so that the electroplating solution flowing down from the top of the liquid blocking ring 1-1 can be ensured to completely flow into the liquid storage tank 11, the cyclic utilization is promoted, the waste is reduced, and the production cost is reduced
Specifically, the diamond wire 10 is positioned at the midpoint between the outer ring nickel ball basket 7 and the inner ring nickel ball basket 8, so that the dimensional accuracy and the electroplating quality of the diamond wire 10 are improved.
Specifically, the treatment tank 1, the liquid blocking ring 1-1, the outer ring nickel ball basket 7, the diamond wire 10, the inner ring nickel ball basket 8, the nickel ball basket bracket 2 and the electroplating solution conveying pipeline 3 are in the same center.
Example 2
An electroplating treatment tank device of an annular diamond wire saw comprises a treatment tank 1, a liquid blocking ring 1-1, a nickel ball basket bracket 2, an electroplating liquid conveying pipeline 3, a liquid inlet pipe 4, a liquid outlet pipe 5, a liquid overflow pipe 6, an outer ring nickel ball basket 7, an inner ring nickel ball basket 8, a diamond wire fixing frame 9, a diamond wire 10 and a liquid storage tank 11, wherein the treatment tank 1 is of a cylindrical structure with an opening at the upper part, an annular electroplating bath is formed by the liquid blocking ring 1-1 which is arranged in the treatment tank 1 in a concentric manner, the nickel ball basket bracket 2 is arranged between the treatment tank 1 and the liquid blocking ring 1-1, the treatment tank 1 and the liquid blocking ring 1-1 are connected, a notch is arranged at the center of the bottom of the nickel ball basket bracket 2, notches are arranged at two sides of the top of the treatment tank 1 and are used as a support groove, the outer ring nickel ball basket 7 is supported on the notch at one side connected with the treatment tank 1, the inner ring nickel ball basket 8 is supported on the notch at one side connected with the liquid blocking ring 1-1, the outer ring nickel ball basket 7 and the inner ring nickel ball basket 8 are higher than the liquid blocking ring 1-1, the diamond wire 10 is circular, surrounds the treatment tank 1 for a circle, is fixed on a diamond wire fixing frame 9 which is circular and is arranged between the outer ring nickel ball basket 7 and the inner ring nickel ball basket 8, the position of the diamond wire 10 is lower than the highest point of the liquid blocking ring 1-1, a cover plate is arranged above the diamond wire fixing frame 9, a fixing frame used for clamping the diamond wire 10 downwards extends out, the diamond wire fixing frame 9 is of a separation structure and is put right above the treatment tank 1 when in use, the electroplating liquid conveying pipeline 3 penetrates through a notch at the bottom of the nickel ball basket bracket 2 and surrounds the treatment tank 1 for a circle, the electroplating liquid conveying pipeline 3 is provided with a through small hole as a liquid outlet, the liquid inlet pipe 4 is communicated with the electroplating liquid conveying pipeline 3 and extends into the liquid storage tank 11, the liquid storage tank 11 is arranged below the treatment tank 1, the center is provided with a spilled liquid pipe 6 communicated with the processing tank 1.
Specifically, the number of the nickel ball basket brackets 2 is 3, the nickel ball basket brackets are uniformly distributed between the treatment tank 1 and the liquid blocking ring 1-1, the distance between every two nickel ball basket brackets 2 is 120 degrees, certain fixing and guiding effects can be achieved on the electroplating liquid conveying pipeline 3, the stability of the device is improved, and the distribution uniformity of the electroplating liquid is improved.
Specifically, a liquid outlet pipe 5 is further arranged at the bottom of the annular electroplating tank formed by the processing tank 1 and the liquid blocking ring 1-1 and extends into the liquid storage tank 11, the liquid outlet pipe 5 is controlled by a switch valve, the valve is closed during normal electroplating, electroplating liquid cannot flow from the liquid outlet pipe, the valve is opened during later maintenance or repair, residual electroplating liquid can be discharged from the liquid outlet pipe 5, operation is facilitated, and the technical problem of difficulty in subsequent maintenance of the square processing tank is solved.
Specifically, the overflow pipe 6 is fixed below the treatment tank 1 and is not higher than the bottom plate of the treatment tank 1, so that the electroplating solution flowing down from the top of the liquid blocking ring 1-1 can be ensured to completely flow into the liquid storage tank 11, the cyclic utilization is promoted, the waste is reduced, and the production cost is reduced
Specifically, the diamond wire 10 is positioned at the midpoint between the outer ring nickel ball basket 7 and the inner ring nickel ball basket 8, so that the dimensional accuracy and the electroplating quality of the diamond wire 10 are improved.
Specifically, the treatment tank 1, the liquid blocking ring 1-1, the outer ring nickel ball basket 7, the diamond wire 10, the inner ring nickel ball basket 8, the nickel ball basket bracket 2 and the electroplating solution conveying pipeline 3 are in the same center.
It should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention can be modified or replaced with equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the scope of the claims of the present invention.
Claims (6)
1. The utility model provides an electroplating treatment groove device of annular diamond wire saw which characterized in that: comprises a treatment tank (1), a liquid blocking ring (1-1), a nickel ball basket bracket (2), an electroplating liquid conveying pipeline (3), a liquid inlet pipe (4), a liquid outlet pipe (5), a liquid overflow pipe (6), an outer ring nickel ball basket (7), an inner ring nickel ball basket (8), a diamond wire fixing frame (9), a diamond wire (10) and a liquid storage tank (11), wherein the treatment tank (1) is of a cylindrical structure with an opening at the upper part, an annular electroplating bath is formed by the liquid blocking ring (1-1) which is arranged in the treatment tank (1) and has the same circle center, the nickel ball basket bracket (2) is arranged between the treatment tank (1) and the liquid blocking ring (1-1), the treatment tank (1) and the liquid blocking ring (1-1) are connected, a notch is arranged at the center of the bottom of the nickel ball basket bracket (2), notches are arranged at two sides of the top of the nickel ball basket bracket as support grooves, wherein the outer ring notch at one side connected with the treatment tank (1) bears the nickel ball basket (7), an inner ring nickel ball basket (8) is borne on a notch on one side connected with a liquid blocking ring (1-1), the outer ring nickel ball basket (7) and the inner ring nickel ball basket (8) are higher than the liquid blocking ring (1-1), the diamond wire (10) is circular and surrounds the treatment tank (1) for a circle, the diamond wire is fixed on a diamond wire fixing frame (9) which is circular at the same time and is arranged between the outer ring nickel ball basket (7) and the inner ring nickel ball basket (8), the position of the diamond wire (10) is lower than the highest point of the liquid blocking ring (1-1), a cover plate is arranged above the diamond wire fixing frame (9), a fixing frame used for clamping the diamond wire (10) is downwards stretched out, the diamond wire fixing frame (9) is of a separating structure and is put over the treatment tank (1) during use, the electroplating solution conveying pipeline basket (3) penetrates through a notch at the bottom of the nickel ball bracket (2) for a circle around the treatment tank (1), and the electroplating solution conveying pipeline (3) is provided with a through small hole as a liquid outlet, the liquid inlet pipe (4) is communicated with the electroplating solution conveying pipeline (3) and extends into the liquid storage tank (11), the liquid storage tank (11) is arranged below the treatment tank (1), and the center of the liquid storage tank is provided with a overflowing pipe (6) communicated with the treatment tank (1).
2. The plating treatment bath device for the ring-shaped diamond wire saw according to claim 1, wherein: the number of the nickel ball basket brackets (2) is 3-8 and the nickel ball basket brackets are uniformly distributed between the treatment tank (1) and the liquid baffle ring (1-1).
3. The plating treatment bath device for the ring-shaped diamond wire saw according to claim 1, wherein: a liquid outlet pipe (5) is arranged at the bottom of the annular electroplating tank formed by the treatment tank (1) and the liquid blocking ring (1-1) and extends into the liquid storage tank (11), and the liquid outlet pipe (5) is controlled by a switch valve.
4. The plating treatment bath device for the ring-shaped diamond wire saw according to claim 1, wherein: the overflow pipe (6) is fixed below the treatment tank (1) and is not higher than the bottom plate of the treatment tank (1).
5. The plating treatment bath device for the ring-shaped diamond wire saw according to claim 1, wherein: the diamond wire (10) is positioned at the midpoint between the outer ring nickel ball basket (7) and the inner ring nickel ball basket (8).
6. The plating treatment bath device for the ring-shaped diamond wire saw according to claim 1, wherein: the treatment tank (1), the liquid blocking ring (1-1), the outer ring nickel ball basket (7), the diamond wire (10), the inner ring nickel ball basket (8), the nickel ball basket bracket (2) and the electroplating liquid conveying pipeline (3) are in the same center.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120291627.2U CN214694418U (en) | 2021-02-02 | 2021-02-02 | Electroplating treatment tank device of annular diamond wire saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120291627.2U CN214694418U (en) | 2021-02-02 | 2021-02-02 | Electroplating treatment tank device of annular diamond wire saw |
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| Publication Number | Publication Date |
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| CN214694418U true CN214694418U (en) | 2021-11-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120291627.2U Active CN214694418U (en) | 2021-02-02 | 2021-02-02 | Electroplating treatment tank device of annular diamond wire saw |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115369270A (en) * | 2022-08-15 | 2022-11-22 | 金昌镍都矿山实业有限公司 | Forming method of electroplating anode nickel ball |
-
2021
- 2021-02-02 CN CN202120291627.2U patent/CN214694418U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115369270A (en) * | 2022-08-15 | 2022-11-22 | 金昌镍都矿山实业有限公司 | Forming method of electroplating anode nickel ball |
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