CN214691597U

CN214691597U - Detection device

Info

Publication number: CN214691597U
Application number: CN202120075784.XU
Authority: CN
Inventors: 梁鲁平; 郭建; 王茂松; 龚伊阳
Original assignee: Leedarson Lighting Fixtures Co Ltd
Current assignee: Zhangzhou Leedarson Lighting Co Ltd; Leedarson Lighting Fixtures Co Ltd
Priority date: 2021-01-12
Filing date: 2021-01-12
Publication date: 2021-11-12
Anticipated expiration: 2031-01-12

Abstract

The application discloses detection equipment, which comprises a conveyor belt, a first manipulator, a second manipulator, two detection units and two detection units, wherein the first manipulator is positioned on one side of the conveyor belt, the second manipulator is positioned on the other side of the conveyor belt, the two detection units are arranged on two opposite sides of the first manipulator, and the two detection units are arranged on two opposite sides of the second manipulator; the detection unit comprises a detection support and at least one detection machine arranged on the detection support. Because first manipulator and second manipulator are located the relative both sides of conveyer belt respectively, and the relative both sides of first manipulator and second manipulator all are provided with the detection unit, also the both sides of conveyer belt are including four detection units, can detect four products simultaneously at least, the effectual speed of accelerating the detection. When the products on the conveying belt reach between the first mechanical arm and the second mechanical arm, one of at least four detection units can be used for detecting, and the products on the conveying belt can be detected in time.

Description

Detection device

Technical Field

The application relates to the field of automatic production, in particular to detection equipment.

Background

In the existing electronic product, each component of the electronic product is generally assembled in a flow line manner. In the assembling process, the performance of electronic components such as circuit boards of electronic products needs to be detected to determine whether the electronic components such as circuit boards can work normally.

The existing mode is that an electronic product on a conveyor belt is taken down and then placed into a single detection machine for detection in a manual mode. Because the time that single electronic product detected is longer, and the speed of electronic product equipment is very fast relatively, the electronic product that the machine that detects can't in time convey on the conveyer belt detects, and electronic product stops on the conveyer belt, and then influences electronic product's production efficiency.

SUMMERY OF THE UTILITY MODEL

An object of the application is to provide a check out test set, aim at solving prior art, on the automated production assembly line, the product on the conveyer belt can't in time be detected the problem.

To achieve the purpose, the embodiment of the application adopts the following technical scheme:

the detection equipment comprises a conveyor belt, a first manipulator positioned on one side of the conveyor belt, a second manipulator positioned on the other side of the conveyor belt, two detection units arranged on two opposite sides of the first manipulator, and two detection units arranged on two opposite sides of the second manipulator; the detection unit comprises a detection support and at least one detection machine arranged on the detection support.

In one embodiment, the detection carriage includes a first support platform, and a second support platform adjacent to the first support platform; the top of the first support platform is higher than the top of the second support platform; the top of the first supporting platform and the top of the second supporting platform are both provided with the detection machine.

In one embodiment, the detection machine comprises a box body with an opening, a test module arranged in the box body, a test supporting plate slidably arranged at the opening, and a sliding driving component used for driving the test supporting plate to extend into and extend out of the opening.

In one embodiment, the inspection machine further comprises a closing plate coupled to the test palette and capable of closing the opening.

In one embodiment, the test supporting plate is provided with a fixing clamp; the fixing clamp comprises a clamp bottom plate arranged on the test supporting plate, a clamp fixing plate arranged on the clamp bottom plate, a clamp movable plate slidably arranged on the clamp bottom plate and opposite to the clamp fixing plate, and an elastic piece arranged between the clamp movable plate and the clamp bottom plate.

In one embodiment, the fixing clamp further comprises an unlocking cylinder arranged on the clamp bottom plate, and an unlocking pulling plate connected with a piston rod of the unlocking cylinder; the clamp movable plate is provided with a shifting groove, and the unlocking pull plate is inserted in the shifting groove.

In one embodiment, the clamp bottom plate is provided with a yielding hole, the fixing clamp further comprises a top rod which is slidably mounted in the yielding hole, and a jacking driving cylinder which is used for driving the top rod to slide.

In one embodiment, the test module comprises a module support, a module lifting cylinder mounted to the module support, a module lifting plate mounted to a piston rod of the module lifting cylinder, and a test probe disposed on the module lifting plate.

In one embodiment, the fixture bottom plate is provided with a positioning hole, and the module lifting plate is provided with a positioning column adapted to the positioning hole.

In one embodiment, the module bracket is provided with a module limiting plate opposite to the module lifting plate, and a module flexible buffer member arranged on the module limiting plate.

The beneficial effects of the embodiment of the application are as follows: and the conveying belt conveys the semi-finished product or the finished product at the previous station to a position between the first mechanical arm and the second mechanical arm, and the first mechanical arm or the second mechanical arm clamps the product and puts the product into a detection machine of a detection unit at two sides of the first mechanical arm or the second mechanical arm for detection. Because first manipulator and second manipulator are located the relative both sides of conveyer belt respectively, and the relative both sides of first manipulator and second manipulator all are provided with the detection unit, also the both sides of conveyer belt are including four detection units, can detect four products simultaneously at least, the effectual speed of accelerating the detection. When the products on the conveying belt reach between the first mechanical arm and the second mechanical arm, one of at least four detection units can be used for detecting, and the products on the conveying belt can be detected in time. The running speed of the automatic production line is enough, and the production and processing speed of the product is enough.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a schematic structural diagram of a detection apparatus in an embodiment of the present application;

FIG. 2 is a schematic structural diagram of a detection unit in an embodiment of the present application;

FIG. 3 is a schematic diagram of an exemplary inspection machine according to the present disclosure;

FIG. 4 is a schematic diagram of the internal structure of an inspection machine in an embodiment of the present application;

FIG. 5 is a schematic structural diagram of a fixing clip according to an embodiment of the present application;

FIG. 6 is a schematic structural diagram of a test module according to an embodiment of the present disclosure;

in the figure:

1. a conveyor belt; 2. a first manipulator; 3. a second manipulator; 4000. detecting a machine set; 4. detecting the bracket; 401. a first support platform; 402. a second support platform; 5. detecting the machine; 501. a box body; 5011. an opening; 502. a test module; 5021. a module holder; 5022. a module lifting cylinder; 5023. a module lifter plate; 5024. testing the probe; 5025. a positioning column; 5026. a module limiting plate; 5027. a modular flexible buffer; 503. testing the supporting plate; 504. a closing plate; 505. fixing the clamp; 5051. a clamp base plate; 50511. positioning holes; 5052. fixing a clamp plate; 5053. a clamp movable plate; 50531. a poking groove; 5054. an elastic member; 5055. unlocking the pulling plate; 5056. an unlocking cylinder; 5057. a top rod; 6. and (5) producing the product.

Detailed Description

In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.

It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, refer to an orientation or positional relationship illustrated in the drawings for convenience in describing the present application and to simplify description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present application.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.

The following detailed description of implementations of the present application is provided in conjunction with specific embodiments.

As shown in fig. 1 to 3, an embodiment of the present application provides a detection apparatus, which includes a conveyor belt 1, a first manipulator 2 located on one side of the conveyor belt 1, a second manipulator 3 located on the other side of the conveyor belt 1, two detection units 4000 disposed on opposite sides of the first manipulator 2, and two detection units 4000 disposed on opposite sides of the second manipulator 3; the detecting unit 4000 comprises a detecting bracket 4 and at least one detecting machine 5 arranged on the detecting bracket 4.

In the embodiment of the application, the conveyor belt 1 conveys the semi-finished product or the finished product 6 at the previous station to between the first manipulator 2 and the second manipulator 3, and the first manipulator 2 or the second manipulator 3 picks up the product 6 and puts the product into the detection machines 5 of one detection unit 4000 at two sides of the product for detection. Because first manipulator 2 and second manipulator 3 are located the relative both sides of conveyer belt 1 respectively, and the relative both sides of first manipulator 2 and second manipulator 3 all are provided with detection unit 4000, also the both sides of conveyer belt 1 are including four detection unit 4000, can detect four products 6 simultaneously at least, the effectual speed of accelerating the detection. When the products 6 on the conveyor 1 reach between the first manipulator 2 and the second manipulator 3, there may be at least one of four inspection stations 4000 to inspect, and the products 6 on the conveyor 1 may be inspected in time. The running speed of the automatic production line is enough, and the production and processing speed of the product 6 is enough.

Referring to fig. 2, as another embodiment of the detection apparatus provided in the present application, the detection frame 4 includes a first supporting platform 401, and a second supporting platform 402 adjacent to the first supporting platform 401; the top of the first support platform 401 is higher than the top of the second support platform 402; the detection machine 5 is mounted on the top of both the first support platform 401 and the second support platform 402. That is, one detecting unit 4000 has at least two detecting machines 5, and two sides of the conveyor belt 1 have at least eight detecting machines 5, so that the products 6 on the conveyor belt 1 can be detected quickly. Since the first supporting platform 401 is adjacent to the second supporting platform 402, and the top of the first supporting platform 401 is higher than the top of the second supporting platform 402, when the first manipulator 2 or the second manipulator 3 places the product 6 on different inspection machines 5 in the same inspection machine group 4000, it is not easily affected by the test pallet 503 and the closing plate 504 of the inspection machine 5.

Referring to fig. 3, as another embodiment of the inspection apparatus provided in the present application, the inspection machine 5 includes a housing 501 having an opening 5011, a test module 502 disposed in the housing 501, a test tray 503 slidably mounted at the opening 5011, and a slide driving assembly for driving the test tray 503 to extend into the opening 5011. The test supporting plate 503 is used for placing a product 6 to be tested, the sliding driving assembly (cylinder, screw pair and other prior art) drives the test supporting plate 503 to enter and exit the box 501 at the opening 5011, when the test supporting plate 503 extends out of the opening 5011, the first manipulator 2 or the second manipulator 3 clamps the product 6 to the test supporting plate 503, then the test supporting plate 503 takes the product 6 into the box 501, and the test module 502 in the box 501 detects the product 6.

Referring to fig. 3, as another embodiment of the inspection apparatus provided in the present application, the inspection machine 5 further includes a closing plate 504 connected to the test tray 503 and capable of closing the opening 5011, after the test tray 503 extends into the box 501, the closing plate 504 closes the opening 5011, and the test module 502 can test the product 6 without being interfered by the outside, so as to ensure the accuracy of the test result.

Referring to fig. 4, as another embodiment of the detection apparatus provided in the present application, a fixing clamp 505 is disposed on a test pallet 503; the fixed clamp 505 includes a clamp base 5051 mounted to the test tray 503, a clamp fixing plate 5052 disposed on the clamp base 5051, a clamp moving plate 5053 slidably mounted to the clamp base 5051 and disposed opposite to the clamp fixing plate 5052, and an elastic member 5054 disposed between the clamp moving plate 5053 and the clamp base 5051. Before the product 6 is clamped between the clamp fixing plate 5052 and the clamp moving plate 5053, an elastic member 5054 (e.g., an extension spring) applies a force to the clamp moving plate 5053, so that the clamp moving plate 5053 can better clamp and fix the product 6. In the test process of the product 6, the position is not easy to change, and the accuracy of the test result can be ensured.

Referring to fig. 5, as another embodiment of the detection apparatus provided by the present application, the fixing clamp 505 further includes an unlocking cylinder 5056 mounted on the clamp base plate 5051, and an unlocking pull plate 5055 connected to a piston rod of the unlocking cylinder 5056; the clamp movable plate 5053 is provided with a toggle slot 50531, and the unlocking pull plate 5055 is inserted into the toggle slot 50531. When the piston rod of the unlocking cylinder 5056 extends, the clamp movable plate 5053 can be pulled, so that the clamping and fixing state of the fixed clamp 505 on the product 6 is released, and the first manipulator 2 or the second manipulator 3 can smoothly clamp the product 6, or the product 6 is placed between the clamp movable plate 5053 and the clamp fixed plate 5052.

Referring to fig. 5, as another specific embodiment of the detection apparatus provided by the present application, a yielding hole is formed in a bottom plate 5051 of the clamp, and the fixed clamp 505 further includes a top rod 5057 slidably mounted in the yielding hole, and a jacking driving cylinder for driving the top rod 5057 to slide. When a product 6 between the clamp movable plate 5053 and the clamp fixed plate 5052 needs to be clamped, the clamp movable plate 5053 is far away from the product 6, so that the product 6 is loosened, the jacking driving cylinder drives the jacking rod 5057 to jack up the product 6 by a certain height, and a clamping jaw of the first manipulator 2 or the second manipulator 3 is convenient to clamp the product 6.

Referring to fig. 6, as another embodiment of the detection apparatus provided in the present application, the test module 502 includes a module bracket 5021, a module lifting cylinder 5022 installed on the module bracket 5021, a module lifting plate 5023 installed on a piston rod of the module lifting cylinder 5022, and a test probe 5024 installed on the module lifting plate 5023. The test probes 5024 are used for contacting with electronic components such as circuit boards of the products 6, and then the performance of the products 6 is detected through corresponding detection circuits. When a product 6 arrives right under the module lifting plate 5023, the module lifting cylinder 5022 drives the module lifting plate 5023 to descend, so that the test probes 5024 on the module lifting plate 5023 are in contact with the circuit board.

Referring to fig. 5-6, as another embodiment of the detecting apparatus provided in the present application, a positioning hole 50511 is formed on the clamp bottom plate 5051, and a positioning column 5025 adapted to the positioning hole 50511 is disposed on the module lifting plate 5023. After the module lifting plate 5023 descends for a certain distance, the positioning column 5025 on the module lifting plate 5023 is inserted into the positioning hole 50511 on the clamp bottom plate 5051 to position the fixing clamp 505, so that the test probes 5024 are not easy to misplace when contacting with electronic components such as a circuit board of a product 6, and the accuracy of the detection result is further improved.

Referring to fig. 6, as another embodiment of the detection apparatus provided in the present application, a module stopper 5026 opposite to the module lifting plate 5023 and a module flexible buffer 5027 disposed on the module stopper 5026 are disposed on the module bracket 5021. After module lifter plate 5023 descends a certain distance, with the flexible buffer 5027 butt of module on the module limiting plate 5026, module lifter plate 5023 can't continue to descend, avoids module lifter plate 5023 to descend excessively and crush product 6.

It is to be understood that aspects of the present invention may be practiced otherwise than as specifically described.

It should be understood that the above examples are merely examples for clearly illustrating the present application, and are not intended to limit the embodiments of the present application. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.

Claims

1. The detection equipment is characterized by comprising a conveyor belt, a first manipulator positioned on one side of the conveyor belt, a second manipulator positioned on the other side of the conveyor belt, two detection units arranged on two opposite sides of the first manipulator, and two detection units arranged on two opposite sides of the second manipulator; the detection unit comprises a detection support and at least one detection machine arranged on the detection support.

2. The inspection apparatus of claim 1, wherein the inspection support includes a first support platform, and a second support platform adjacent to the first support platform; the top of the first support platform is higher than the top of the second support platform; the top of the first supporting platform and the top of the second supporting platform are both provided with the detection machine.

3. The inspection apparatus of claim 1, wherein the inspection machine comprises a housing having an opening, a test module positioned within the housing, a test tray slidably mounted at the opening, and a slide drive assembly for driving the test tray into and out of the opening.

4. The inspection apparatus of claim 3, wherein the inspection machine further comprises a closure plate coupled to the test pallet and configured to close the opening.

5. The test apparatus of claim 3, wherein the test tray is provided with a fixing clamp; the fixing clamp comprises a clamp bottom plate arranged on the test supporting plate, a clamp fixing plate arranged on the clamp bottom plate, a clamp movable plate slidably arranged on the clamp bottom plate and opposite to the clamp fixing plate, and an elastic piece arranged between the clamp movable plate and the clamp bottom plate.

6. The detection device according to claim 5, wherein the fixing clamp further comprises an unlocking cylinder mounted on the clamp bottom plate, and an unlocking pulling plate connected with a piston rod of the unlocking cylinder; the clamp movable plate is provided with a shifting groove, and the unlocking pull plate is inserted in the shifting groove.

7. The detection apparatus according to claim 5, wherein the fixture bottom plate is provided with a yielding hole, and the fixing fixture further comprises a push rod slidably mounted in the yielding hole, and a jacking driving cylinder for driving the push rod to slide.

8. The inspection apparatus of claim 5, wherein the test module comprises a module support, a module lift cylinder mounted to the module support, a module lift plate mounted to a piston rod of the module lift cylinder, and a test probe disposed on the module lift plate.

9. The detecting apparatus according to claim 8, wherein the bottom plate of the fixture has a positioning hole, and the module lifting plate has a positioning post adapted to the positioning hole.

10. The inspection apparatus of claim 8, wherein the module bracket is provided with a module limiting plate opposite to the module lifting plate, and a module flexible buffer member provided on the module limiting plate.