CN214684886U - Novel automatic welding equipment for microphone products - Google Patents
Novel automatic welding equipment for microphone products Download PDFInfo
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- CN214684886U CN214684886U CN202120658494.8U CN202120658494U CN214684886U CN 214684886 U CN214684886 U CN 214684886U CN 202120658494 U CN202120658494 U CN 202120658494U CN 214684886 U CN214684886 U CN 214684886U
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Abstract
The utility model discloses a novel automatic welding device for microphone products, which comprises a frame, a motion module, a feeding module, a correction module, a wire feeding module, a welding wire module and a discharging module; the motion module is arranged on the frame and comprises a rotating device and a moving device; the wire welding module is arranged on the bearing platform and is positioned beside the wire feeding module. Through setting up the carousel, and the cooperation pay-off module, the correction module, send line module and ejection of compact module to set gradually and distribute around the carousel along the rotation direction of carousel, can circulate miaow head class product, in succession, the sequence processing operation, work efficiency is high, the quality is secure, and, this equipment structure is simple, exquisite, occupation space is little, it is nimble to put the group line, the suitability is stronger, traditional automatic weld machine structure complexity and production line body space limitation have been improved, for the production operation brings the facility.
Description
Technical Field
The utility model belongs to the technical field of the product production equipment technique and specifically relates to indicate a novel automatic weld equipment of miaow head class product.
Background
Miaow head class product (like miaow head, miaow core, microphone, miaow courage, mini bee calling organ, loudspeaker, ultrasonic sheet, micromotor etc.) all need carry out wire welding process at the in-process of production equipment, and among the prior art, the bonding wire operation of these products adopts artificial mode to go on mostly, and this kind of mode efficiency is very low to the quality can't be guaranteed. In order to solve these problems, there are also some methods for designing a production line to perform automated welding, but these production lines have a complicated structure and occupy a large space. Therefore, there is a need to develop a solution to the above problems.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model discloses to the disappearance that prior art exists, its main objective provides a novel automatic weld equipment of miaow head class product, its simple structure, exquisiteness, occupation space is little.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a novel automatic welding device for microphone products comprises a rack, a motion module, a feeding module, a correction module, a wire feeding module, a wire welding module and a discharging module;
the motion module is arranged on the frame and comprises a rotating device and a moving device; the rotating device comprises a turntable, a first driving mechanism and a plurality of carrying seats for containing products to be welded, wherein the turntable is rotatably arranged on the rack, the first driving mechanism drives the turntable to rotate at equal angles, and the carrying seats are uniformly arranged on the periphery of the surface of the turntable at intervals; the moving device comprises a bearing platform and a second driving mechanism, wherein the bearing platform can be movably arranged on the rack up and down and is positioned above the turntable, the plurality of bearing seats are distributed on the outer periphery of the bearing platform, and the second driving mechanism drives the bearing platform to move up and down;
the feeding module, the correcting module, the wire feeding module and the discharging module are sequentially arranged and distributed around the rotary table along the rotating direction of the rotary table, and the welding wire module is arranged on the bearing platform and is positioned beside the wire feeding module.
As a preferred scheme, the feeding module comprises a vibrating disk, a feeding track and a clamping mechanism, the feeding track is connected with an output port of the vibrating disk, and the clamping mechanism is movably arranged between the feeding track and the rotating disk.
As a preferred scheme, the correction module comprises a controller, a vision mechanism and a correction mechanism, the vision mechanism is arranged on the bearing platform and electrically connected with the controller, the correction mechanism is arranged on the rack and located beside the vision mechanism, and the correction mechanism is electrically connected with the controller.
As a preferred scheme, the wire feeding module comprises a wire feeding mechanism, a wire stripping mechanism, a wire clamping mechanism and a wire moving mechanism, and the wire feeding mechanism, the wire stripping mechanism, the wire clamping mechanism and the wire moving mechanism are sequentially arranged.
Preferably, the wire bonding module comprises a tin wire feeding mechanism and a soldering iron, and the soldering iron is located beside the tin wire feeding mechanism.
As a preferred scheme, the plurality of wire bonding modules are arranged on the circumference, and a wire feeding module is arranged corresponding to each wire bonding module.
As a preferred scheme, the discharging module comprises a placing platform, a clamping mechanism and a transferring mechanism, wherein the placing platform is arranged on the rack, the clamping mechanism can be movably arranged between the placing platform and the turntable back and forth, and the transferring mechanism drives the clamping mechanism to move back and forth.
As a preferred scheme, further including detection module, this detection module sets up in load-bearing platform's surperficial lateral margin and lies in ejection of compact module and bonding wire module between, detection module is including controller and vision mechanism, this vision mechanism and ejection of compact module all with controller electric connection.
As a preferred scheme, the wire welding machine further comprises an operation interface, wherein the operation interface is arranged on the rack and is electrically connected with the motion module, the feeding module, the correction module, the wire feeding module, the wire welding module and the discharging module.
Compared with the prior art, the utility model obvious advantage and beneficial effect have, particularly, can know by above-mentioned technical scheme:
through setting up the carousel, and the cooperation pay-off module, the correction module, send line module and ejection of compact module to set gradually and distribute around the carousel along the rotation direction of carousel, can circulate miaow head class product, in succession, the sequence processing operation, work efficiency is high, the quality is secure, and, this equipment structure is simple, exquisite, occupation space is little, it is nimble to put the group line, the suitability is stronger, traditional automatic weld machine structure complexity and production line body space limitation have been improved, for the production operation brings the facility.
To illustrate the structural features and functions of the present invention more clearly, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a perspective view of the preferred embodiment of the present invention;
FIG. 2 is a partially assembled perspective view of the preferred embodiment of the present invention;
FIG. 3 is an enlarged schematic view of the motion module in the preferred embodiment of the present invention;
fig. 4 is an enlarged view of another angle of the motion module in the preferred embodiment of the present invention;
FIG. 5 is an enlarged schematic view of the feed module in the preferred embodiment of the present invention;
FIG. 6 is a partially enlarged view of the calibration module according to the preferred embodiment of the present invention;
FIG. 7 is another enlarged partial view of the calibration module according to the preferred embodiment of the present invention;
FIG. 8 is an enlarged view of a wire feeding module according to a preferred embodiment of the present invention;
FIG. 9 is an enlarged view of a wire bonding module according to a preferred embodiment of the present invention;
fig. 10 is an enlarged schematic view of the discharging module according to the preferred embodiment of the present invention.
The attached drawings indicate the following:
10. frame 20, motion module
21. Rotating device 211 and turntable
212. First driving mechanism 213 and carrier
22. Mobile device 221 and bearing platform
222. Second driving mechanism 30 and feeding module
31. Vibration disk 32 and feeding track
33. Clamping mechanism 40 and correction module
41. Controller 42 and vision mechanism
43. Correcting mechanism 50 and wire feeding module
51. Send line mechanism 52, wire stripping mechanism
53. Wire clamping mechanism 54 and wire moving mechanism
60. Wire bonding module 61 and tin wire feeding mechanism
62. Soldering iron 70 and discharging module
71. Placement platform 72 and clamping mechanism
73. Transfer mechanism 80 and detection module
81. Controller 82 and vision mechanism
90. Operation interface 101, product.
Detailed Description
Referring to fig. 1 to 10, a specific structure of a preferred embodiment of the present invention is shown, which includes a frame 10, a motion module 20, a feeding module 30, a calibration module 40, a wire feeding module 50, a wire bonding module 60, and a discharging module 70.
The motion module 20 is arranged on the frame 10, and the motion module 20 comprises a rotating device 21 and a moving device 22; the rotating device 21 includes a rotating disc 211, a first driving mechanism 212 and a plurality of carrying seats 213 for accommodating the products 101 to be welded, the rotating disc 211 is rotatably disposed on the frame 10, the first driving mechanism 212 drives the rotating disc 211 to rotate at equal angles, and the plurality of carrying seats 213 are uniformly disposed on the periphery of the surface of the rotating disc 211 at intervals; the moving device 22 includes a carrying platform 221 and a second driving mechanism 222, wherein the carrying platform 221 is movably disposed on the frame 10 up and down and located above the turntable 211, the plurality of carrying seats 213 are distributed around the outer periphery of the carrying platform 221, and the second driving mechanism 222 drives the carrying platform 221 to move up and down; in this embodiment, the first driving mechanism 212 is a motor, the carrier 213 has two mounting positions for simultaneously mounting two products 101, and the second driving mechanism 222 is a cylinder.
The feeding module 30, the calibration module 40, the wire feeding module 50 and the discharging module 70 are sequentially arranged along the rotation direction of the turntable 211 and distributed around the turntable 211, and the wire welding module 60 is arranged on the bearing platform 221 and located beside the wire feeding module 50. Specifically, the method comprises the following steps:
as shown in fig. 5, the feeding module 30 includes a vibrating tray 31, a feeding track 32, and a clamping mechanism 33, the feeding track 32 is connected to an output port of the vibrating tray 31, and the clamping mechanism 33 is movably disposed between the feeding track 32 and the rotating tray 211.
As shown in fig. 6 and 7, the calibration module 40 includes a controller 41, a vision mechanism 42, and a calibration mechanism 43, the vision mechanism 42 is disposed on the supporting platform 221 and electrically connected to the controller 41, the calibration mechanism 43 is disposed on the rack 10 and beside the vision mechanism 41, and the calibration mechanism 43 is electrically connected to the controller 41.
As shown in fig. 8, the wire feeding module 50 includes a wire feeding mechanism 51, a wire stripping mechanism 52, a wire clamping mechanism 53, and a wire moving mechanism 54, and the wire feeding mechanism 51, the wire stripping mechanism 52, the wire clamping mechanism 53, and the wire moving mechanism 54 are sequentially provided.
As shown in fig. 9, the wire bonding module 60 includes a solder wire feeding mechanism 61 and a soldering iron 62, and the soldering iron 62 is located beside the solder wire feeding mechanism 61. And, the number of the wire bonding modules 60 is a plurality of circumferential modules, and a wire feeding module 50 is disposed corresponding to each wire bonding module 60, and the number of the wire bonding modules 60 and the number of the wire feeding modules 50 are determined by the number of wires to be bonded on the product 101.
As shown in fig. 10, the discharging module 70 includes a placing platform 71, a clamping mechanism 72 and a transferring mechanism 73, the placing platform 71 is disposed on the frame 10, the clamping mechanism 72 is movably disposed between the placing platform 71 and the turntable 211, and the transferring mechanism 73 drives the clamping mechanism 72 to move back and forth.
The wire welding machine further comprises a detection module 80, wherein the detection module 80 is used for detecting the welding quality of a product and a wire, the detection module 80 is arranged on the surface side edge of the bearing platform 221 and is positioned between the discharging module 70 and the welding wire module 60, the detection module 80 comprises a controller 81 and a vision mechanism 82, and the vision mechanism 82 and the discharging module 70 are both electrically connected with the controller 81.
Further included is an operator interface 90, where the operator interface 90 is disposed on the rack 10 and electrically connected to the motion module 20, the feeding module 30, the calibration module 40, the wire feeding module 50, the wire bonding module 60, and the discharging module 70.
Detailed description the working principle of the present embodiment is as follows:
firstly, parameters are set for each module on the operation interface 90, after the setting is completed, the device is started, then, each module starts to work in a matching manner, when the motion module 20 works, the first driving mechanism 212 drives the turntable 211 to rotate intermittently at equal angles, and each time the turntable rotates by an angle, the feeding module 30, the correction module 40, the wire feeding module 50, the wire welding module 60, the detection module 80 and the discharging module 70 all work once, and the respective specific working principles of the feeding module 30, the correction module 40, the wire feeding module 50, the wire welding module 60, the detection module 80 and the discharging module 70 are as follows:
when the feeding module 30 works, the products 101 to be welded are scattered in the vibrating tray 31, the products 101 are sequentially and sequentially pushed into the feeding track 32 by the frequency vibration of the vibrating tray 31, and the clamping mechanism 33 clamps the products 101 from the feeding track 32 and places the products in the corresponding loading seats 213 on the rotating tray 211 every time the rotating tray 211 rotates once.
When the calibration module 40 works, the vision mechanism 42 captures an image of the product 101 on the carrier 213, the controller 41 determines the angle of the product 101 on the carrier 213, and transmits the data to the calibration mechanism 43, and the calibration mechanism 43 rotates and calibrates to the correct angle to be welded according to the acquired angle data after the product 101 is gripped.
When the wire feeding module 50 works, the wire feeding mechanism 51 sequentially pushes the wires into the wire stripping mechanism 52, the wire stripping mechanism 52 removes the insulation sheath according to the specification requirements of the product, the wire clamping mechanism 53 clamps the wires to ensure the operation accuracy of the wire stripping mechanism 52, and then the wire moving mechanism 54 moves the wires subjected to wire stripping to the position to be welded of the product 101.
When the wire bonding module 60 is in operation, when the wire moving mechanism 54 of the wire feeding module 50 moves the wire to the position to be welded of the product 101, the second driving mechanism 222 drives the supporting platform 221 to move downward, the soldering iron 62 of the wire bonding module 60 moves downward along with the supporting platform 221, meanwhile, the wire feeding mechanism 61 pushes the wire to the soldering tip of the soldering iron 62, and the temperature of the soldering iron 62 melts the wire to enable the exposed wire-stripping metal end of the wire to be combined with the pad to be welded of the product 101.
When the detection module 80 works, the vision mechanism 82 takes a picture of the product 101 after the wire is welded, the controller 81 judges the welding quality judgment result, and the judgment result is transmitted to the discharging module 70.
When the discharging module 70 works, the clamping mechanism 72 clamps the product 101 with the welded wire; if the quality judgment result of the detection module 80 is bad, the transfer mechanism 73 moves the clamping mechanism 72 to a bad product placing area; finally, the transfer mechanism 73 transfers the gripping mechanism 72, which grips the soldered wire product, to the placement platform 71, and drops the product.
The utility model discloses a design focus lies in: through setting up the carousel, and the cooperation pay-off module, the correction module, send line module and ejection of compact module to set gradually and distribute around the carousel along the rotation direction of carousel, can circulate miaow head class product, in succession, the sequence processing operation, work efficiency is high, the quality is secure, and, this equipment structure is simple, exquisite, occupation space is little, it is nimble to put the group line, the suitability is stronger, traditional automatic weld machine structure complexity and production line body space limitation have been improved, for the production operation brings the facility.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any slight modifications, equivalent changes and modifications made by the technical spirit of the present invention to the above embodiments are all within the scope of the technical solution of the present invention.
Claims (9)
1. The utility model provides a novel automatic weld equipment of miaow head class product which characterized in that: the device comprises a frame, a motion module, a feeding module, a correction module, a wire feeding module, a welding wire module and a discharging module;
the motion module is arranged on the frame and comprises a rotating device and a moving device; the rotating device comprises a turntable, a first driving mechanism and a plurality of carrying seats for containing products to be welded, wherein the turntable is rotatably arranged on the rack, the first driving mechanism drives the turntable to rotate at equal angles, and the carrying seats are uniformly arranged on the periphery of the surface of the turntable at intervals; the moving device comprises a bearing platform and a second driving mechanism, wherein the bearing platform can be movably arranged on the rack up and down and is positioned above the turntable, the plurality of bearing seats are distributed on the outer periphery of the bearing platform, and the second driving mechanism drives the bearing platform to move up and down;
the feeding module, the correcting module, the wire feeding module and the discharging module are sequentially arranged and distributed around the rotary table along the rotating direction of the rotary table, and the welding wire module is arranged on the bearing platform and is positioned beside the wire feeding module.
2. The novel automatic welding equipment of miaow class product of claim 1 characterized in that: the feeding module comprises a vibrating disk, a feeding track and a clamping mechanism, the feeding track is connected with an output port of the vibrating disk, and the clamping mechanism is movably arranged between the feeding track and the rotating disk.
3. The novel automatic welding equipment of miaow class product of claim 1 characterized in that: the correcting module comprises a controller, a vision mechanism and a correcting mechanism, the vision mechanism is arranged on the bearing platform and electrically connected with the controller, the correcting mechanism is arranged on the rack and located beside the vision mechanism, and the correcting mechanism is electrically connected with the controller.
4. The novel automatic welding equipment of miaow class product of claim 1 characterized in that: the wire feeding module comprises a wire feeding mechanism, a wire stripping mechanism, a wire clamping mechanism and a wire moving mechanism, and the wire feeding mechanism, the wire stripping mechanism, the wire clamping mechanism and the wire moving mechanism are sequentially arranged.
5. The novel automatic welding equipment of miaow class product of claim 1 characterized in that: the soldering wire module comprises a tin wire feeding mechanism and a soldering iron, and the soldering iron is located beside the tin wire feeding mechanism.
6. The novel automatic welding equipment of miaow class product of claim 1 characterized in that: the welding wire modules are arranged on the circumference of the circle, and a wire feeding module is arranged corresponding to each welding wire module.
7. The novel automatic welding equipment of miaow class product of claim 1 characterized in that: the discharging module comprises a placing platform, a clamping mechanism and a transferring mechanism, wherein the placing platform is arranged on the rack, the clamping mechanism can be movably arranged between the placing platform and the turntable back and forth, and the transferring mechanism drives the clamping mechanism to move back and forth.
8. The novel automatic welding equipment of miaow class product of claim 1 characterized in that: the detection module is arranged on the surface lateral edge of the bearing platform and positioned between the discharging module and the welding wire module, and comprises a controller and a vision mechanism, and the vision mechanism and the discharging module are both electrically connected with the controller.
9. The novel automatic welding equipment of miaow class product of claim 1 characterized in that: the wire welding machine further comprises an operation interface, wherein the operation interface is arranged on the rack and is electrically connected with the motion module, the feeding module, the correction module, the wire feeding module, the wire welding module and the discharging module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120658494.8U CN214684886U (en) | 2021-03-31 | 2021-03-31 | Novel automatic welding equipment for microphone products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120658494.8U CN214684886U (en) | 2021-03-31 | 2021-03-31 | Novel automatic welding equipment for microphone products |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214684886U true CN214684886U (en) | 2021-11-12 |
Family
ID=78526753
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120658494.8U Expired - Fee Related CN214684886U (en) | 2021-03-31 | 2021-03-31 | Novel automatic welding equipment for microphone products |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214684886U (en) |
-
2021
- 2021-03-31 CN CN202120658494.8U patent/CN214684886U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211112 |