CN214646635U - Dual reset lamination stacking machine - Google Patents
Dual reset lamination stacking machine Download PDFInfo
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- CN214646635U CN214646635U CN202120470721.4U CN202120470721U CN214646635U CN 214646635 U CN214646635 U CN 214646635U CN 202120470721 U CN202120470721 U CN 202120470721U CN 214646635 U CN214646635 U CN 214646635U
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Abstract
The utility model discloses a double reset lamination stacking machine, which relates to the field of intelligent manufacturing equipment and comprises a frame, a feeding roller with two ends respectively supported at the rear end of the frame through a trunnion, a guide roller, a cutter and a material pressing rod which are sequentially arranged at the front side of the feeding roller at two ends, a material pulling module arranged in front of the feeding roller, an alignment platform arranged below the material pulling module, a lamination driving module arranged in front of the material pulling module, a sucker group arranged at the lower end of a sliding beam of the lamination driving module on the lamination driving module through a sucker lifting cylinder, a stacking conveyor belt arranged below the lamination driving module, a lighting lamp, a camera, a controller, a vacuum generator and a compressor which are arranged above the alignment platform on the frame, the utility model adopts the machine vision detection positioning technology, carries out three-axis automatic reset on a cut single-plate sheet through the double reset platform and automatically completes lamination through a lamination conveying mechanism, has the effects of high automation degree, work efficiency improvement and production cost reduction.
Description
Technical Field
The utility model discloses intelligence manufacturing equips the field, concretely relates to dual reset formula lamination stacking machine.
Background
In the manufacturing industries of printing, clothes, toys, bags and the like, soft coiled materials or sheets such as paper, cloth, leather and the like printed, hot stamped and woven with various patterns need to be combined to precisely stack whole unit blocks in a multi-layer mode, and then various pattern blocks are punched out by using punching equipment and a cutting die so as to improve the punching processing efficiency. The existing manual lamination mode has the defects of poor precision, low efficiency, easy occurrence of alignment and counting errors and higher labor cost.
Therefore, there is a need in the related industries for an automatic lamination device capable of automatically identifying, positioning and laminating such easily deformable soft materials, so as to improve the precision, efficiency and intelligent automation degree of lamination, reduce labor intensity and reduce labor cost.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a dual reset formula lamination stacking machine to solve the above-mentioned defect that prior art exists.
A double-reset lamination stacking machine comprises a frame, a feeding roller, a guide roller, a cutter and a material pressing rod, a material pulling module, an alignment platform, a lamination driving module, a sucker group, a stacking conveyor belt, a lighting lamp, a camera, a controller, a vacuum generator and a compressor, wherein the two ends of the feeding roller are supported at the rear end of the frame through trunnions respectively, the guide roller, the cutter and the material pressing rod are arranged at the front side of the feeding roller sequentially, the material pulling module is arranged in front of the feeding roller, the alignment platform is arranged below the material pulling module, the lamination driving module is arranged in front of the material pulling module, the sucker group is arranged at the lower end of a sliding beam of the lamination driving module through a sucker lifting cylinder, the lighting lamp and the camera are arranged above the alignment platform on the frame, the stacking conveyor belt is arranged below the lamination driving module, the lamination driving module is arranged on the frame, each sucker of the sucker group is connected with the vacuum generator and the compressor, the feeding roller, the guide roller, the cutter, the pressing rod, the material pulling module, the alignment platform, the lamination driving cylinder, the sucker lifting cylinder, the sucker group, the driving motor or the driving solenoid valve of the driving motor for stacking conveyor belt, The illuminating lamp and the camera are both connected with the controller.
Preferably, the material guide roller, the cutter and the material pressing rod are respectively arranged behind the material loading roller through two ends and are flush with the alignment platform and the upper plane of the stacking conveyor belt;
the material pulling module arranged above the aligning platform comprises linear driving modules arranged on two sides of the rack, a material pulling sliding beam and a material clamping head, and the material clamping head is respectively supported on the sliding blocks of the two linear driving modules arranged on the two sides of the upper side of the rack through two ends of the material pulling sliding beam.
Preferably, the lamination driving module arranged behind the material pulling module comprises linear driving modules arranged on two sides of the rack and a lamination driving module sliding beam, the sucker group is arranged below the lamination driving module sliding beam through a sucker lifting cylinder in a mode of overhanging in the direction of the alignment platform, and two ends of the lamination driving module sliding beam are respectively supported on sliding blocks of the two linear driving modules of the lamination driving module arranged on two sides above the rack;
the sucker group comprises a sucker seat and a plurality of suckers arranged below the sucker seat in an array mode.
Preferably, the alignment platform comprises an alignment platform base, an alignment platform translation plate and an alignment platform rotation surface which are successively supported from bottom to top;
the alignment platform base comprises a base substrate, four cross slide blocks arranged at four corners of the base substrate, an X-axis translation driving module and a Y-axis translation driving module which are arranged at the middle part of the base substrate, wherein the X-axis translation driving module comprises an X-axis translation driving module base, an X-axis translation driving module screw rod which is rotationally supported on the X-axis translation driving module base through two ends, an X-axis translation driving module nut which is sleeved on the X-axis translation driving module screw rod, an X-axis translation driving module motor which is coaxially connected with the X-axis translation driving module screw rod and is arranged at one end of the X-axis translation driving module base, and a three-shaft supporting module which is arranged on the X-axis translation driving module nut, the three-shaft supporting module comprises a three-shaft supporting module base, a three-shaft supporting module middle rail arranged above the three-shaft supporting module base in a transverse sliding mode and a three-shaft supporting module rotating flange arranged above the three-shaft supporting module rotating flange through a three-shaft supporting module rotating bearing;
the Y-axis translation driving module and the X-axis translation driving module have the same structure;
the alignment table translation plate is arranged on the alignment table base in a biaxial sliding manner through four cross slide blocks arranged at four corners of the base plate and a three-shaft supporting module arranged on module nuts of an X-axis translation driving module and a Y-axis translation driving module arranged in the middle of the base plate;
the alignment table translation plate comprises a translation substrate, four bull eye supports arranged at four corners of the translation substrate, a rotation pivot arranged at the center of the translation substrate and a rotation driving module arranged at the edge of the short side of the translation substrate, and the rotation driving module and the X-axis translation driving module have the same structure;
the alignment table rotating surface can rotate around a rotating pivot through four bull-eye supports arranged at four corners of the translation substrate and a three-shaft support module arranged on a module nut of a rotation driving module at the edge of the short side of the translation substrate.
Preferably, the bullseye support comprises a bullseye support base, a bullseye support steel ball arranged in the bullseye support base in a rolling mode, and a bullseye support top plate arranged in the bullseye support base in a sliding mode;
the rotary pivot comprises a rotary pivot hinge base and a rotary pivot hinge top plate arranged above the rotary pivot hinge base through a rotary pivot hinge bearing.
The utility model has the advantages that: the utility model discloses a machine vision detects the location technique and carries out position discernment to the single version pattern of printing coiled material, carries out triaxial automatic re-setting and accomplishes the lamination through lamination transport mechanism is automatic to the single version sheet stock after cutting through the dual platform that resets, has degree of automation height, improves work efficiency and reduction in production cost's effect.
Drawings
Fig. 1 is a schematic view of the overall configuration of an embodiment of the present invention.
Fig. 2 is a detailed view of the construction cross section of an embodiment of the invention.
Fig. 3 is a detailed view of the aligning platform 7 in the embodiment of the present invention.
Fig. 4 is a detailed view of a part of the structure of the embodiment of the present invention.
Fig. 5 is a schematic block diagram of a control system according to an embodiment of the present invention.
In the figure, a frame 1, a feeding roller 2, a guide roller 3, a cutter 4, a material pressing rod 5, a material pulling module 6, an alignment platform 7, a lamination driving module 8, a suction cup lifting cylinder 9, a suction cup group 10, a stacking conveyor belt 11, a lighting lamp 12, a camera 13, a controller 14, a vacuum generator 15 and a compressor 16;
a material pulling sliding beam 61 and a material clamping head 62;
an alignment table base 71, an alignment table translation plate 72, an alignment table rotation surface 73;
a base substrate 710, a cross slide 711, an X-axis translation driving module 712, and a Y-axis translation driving module 713;
a crosshead shoe base 7111, a crosshead shoe middle rail 7112, a crosshead shoe top plate 7113;
an X-axis translation driving module base 7121, an X-axis translation driving module screw 7122, an X-axis translation driving module nut 7123, an X-axis translation driving module motor 7124, a three-axis support module base 7125, a three-axis support module middle rail 7126, a three-axis support module rotating bearing 7127 and a three-axis support module rotating flange 7128;
a translation substrate 720, a bull's eye support 721, a rotation pivot 722, a rotation driving module 723;
a bullseye support base 7211, a bullseye support steel ball 7212 and a bullseye support top plate 7213;
a swivel hinge base 7221, a swivel hinge bearing 7222, a swivel hinge top plate 7223;
the lamination drive module sliding beam 81;
a suction cup holder 101, a suction cup 102;
a printing coiled material 1001, a printing slice 1002 and a printing stack 1003.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
The embodiment of the utility model is shown in figures 1-5, a double-reset lamination stacking machine, which comprises a frame 1, a feeding roller 2 with two ends respectively supported at the rear end of the frame 1 through a trunnion, a guide roller 3, a cutter 4 and a pressure bar 5 which are sequentially arranged at the front side of the feeding roller 2 through two ends, a material pulling module 6 arranged in front of the feeding roller 2, an alignment platform 7 arranged below the material pulling module 6, a lamination driving module 8 arranged in front of the material pulling module 6, a sucker group 10 arranged at the lower end of a sliding beam 81 of the lamination driving module 8 through a sucker lifting cylinder 9, a stacking conveyor belt 11 arranged below the lamination driving module 8, an illuminating lamp 12 and a camera 13 arranged above the alignment platform 7 on the frame 1, a controller 14, a vacuum generator 15 and a compressor 16, wherein each sucker 102 of the sucker group 10 is connected with the vacuum generator 15 and the compressor 16, the feeding roller 2, the guide roller 3, the cutter 4, the material pressing rod 5, the material pulling module 6, the alignment platform 7, the lamination driving module 8, the sucking disc lifting cylinder 9, the sucking disc group 10, the driving motor or the driving electromagnetic valve of the stacking conveyor belt 11, the illuminating lamp 12 and the camera 13 are all connected with the controller 14.
In this embodiment, the guide roller 3, the cutter 4 and the material pressing rod 5 are respectively arranged behind the feeding roller 2 through two ends and are flush with the alignment platform 7 and the upper plane of the stacking conveyor belt 11;
the material pulling module 6 arranged above the aligning platform 7 comprises linear driving modules arranged on two sides of the rack 1, a material pulling sliding beam 61 and a material clamping head 62, and the material clamping head 62 is respectively supported on the sliding blocks of the two linear driving modules arranged on the two sides of the upper side of the rack 1 through two ends of the material pulling sliding beam 61.
In this embodiment, the lamination driving module 8 disposed behind the pulling module 6 includes linear driving modules and a lamination driving module sliding beam 81 disposed at two sides of the frame 1, the suction cup group 10 is disposed below the lamination driving module sliding beam 81 through the suction cup lifting cylinder 9 in a manner of overhanging in the direction of the alignment platform 7, and two ends of the lamination driving module sliding beam 81 are respectively supported on the sliding blocks of the two linear driving modules of the lamination driving module 8 disposed at two sides above the frame 1;
the suction cup group 10 includes a suction cup holder 101 and a plurality of suction cups 102 arranged in an array manner thereunder.
In this embodiment, the alignment platform 7 includes an alignment stage base 71, an alignment stage translation plate 72, and an alignment stage rotation surface 73, which are sequentially supported from bottom to top;
the alignment stage base 71 comprises a base substrate 710, four cross sliders 711 disposed at four corners of the base substrate 710, an X-axis translation driving module 712 and a Y-axis translation driving module 713 disposed at the middle of the base substrate 710, the X-axis translational drive module 712 includes an X-axis translational drive module base 7121, an X-axis translational drive module screw 7122 rotatably supported by the X-axis translational drive module base 7121 through two ends, an X-axis translational drive module nut 7123 sleeved on the X-axis translational drive module screw 7122, an X-axis translational drive module motor 7124 coaxially connected with the X-axis translational drive module screw 7122 and disposed at one end of the X-axis translational drive module base 7121, and a three-axis support module disposed on the X-axis translational drive module nut 7123, the three-shaft support module comprises a three-shaft support module base 7125, a three-shaft support module middle rail 7126 arranged above the three-shaft support module in a transverse sliding mode, and a three-shaft support module rotating flange 7128 arranged above the three-shaft support module rotating bearing 7127;
the Y-axis translation driving module 713 has the same structure as the X-axis translation driving module 712;
the alignment stage translation plate 72 is biaxially slidably provided on the alignment stage base 71 through four cross sliders 711 provided at four corners of the base substrate 710 and three-axis support modules provided on module nuts of the X-axis translation driving module 712 and the Y-axis translation driving module 713 provided at the middle of the base substrate 710;
the alignment stage translation plate 72 comprises a translation substrate 720, four bull eye supports 721 arranged at four corners of the translation substrate 720, a rotation pivot 722 arranged at the center of the translation substrate 720 and a rotation driving module 723 arranged at the edge of the short side of the translation substrate 720, wherein the rotation driving module 723 and the X-axis translation driving module 712 have the same structure;
the alignment table rotating surface 73 is rotatable about a rotation pivot 722 by four bull-eye supports 721 provided at four corners of the translation substrate 720 and a three-axis support module provided on a module nut of the rotation drive module 723 provided at an edge of a short side of the translation substrate 720.
In this embodiment, the bullseye support 721 comprises a bullseye support base 7211, a bullseye support steel ball 7212 arranged in a rolling manner in the former, and a bullseye support top plate 7213 arranged in a sliding manner in the former;
In this embodiment, the machine frame 1 is made of a metal section, the parts of the feeding roller 2, the material guiding roller 3, the cutter 4, the material pressing rod 5, the lamination driving module 8, the suction cup lifting cylinder 9, the suction cup group 10 and the stacking conveyor belt 11 are standard parts or fixed parts, and the illuminating lamp 12, the camera 13, the controller 14, the vacuum generator 15 and the compressor 16 are all conventional general parts. The panel of the alignment platform 7 is made of metal material, and the rest parts can be made of standard parts or customized parts. The remaining components are fabricated from metallic materials and the parts and components of the electrical system can be customized using existing techniques.
The working process of the embodiment is as follows:
referring to fig. 1-5, in the production operation of this embodiment, only the winding printing coiled material 1001 needs to be installed on the feeding roller 2, the cutter 4 is reset to the side, the pressing rod 5 is lifted upwards, the stub bar of the printing coiled material 1001 sequentially passes through the guide roller 3, the cutter 4, the upper plane of the pressing rod 5 and the aligning platform 7, and the stub bar of the printing coiled material 1001 is suspended outside the pressing rod 5. When production starts, the material pulling sliding beam 61 of the material pulling module 6 moves towards the direction of the material pressing rod 5, when the material pulling sliding beam stops at the right side of the material pressing rod 5, the material clamping head 62 on the material pulling sliding beam 61 clamps the material head of the printing coiled material 1001, pulls the material head to the right and flattens the material head on the alignment platform 7, then the material pressing rod 5 presses down one end of the fixed coiled material, the cutter 4 acts and cuts a current printing slice 1002, and then the material clamping head 62 is loosened. The camera 13 then captures the cut printed section 1002 as template data for machine vision recognition and positioning of the printed face stock. After that, the machine repeats the above actions to clamp, pull and cut a printing slice 1002, shoots the image and compares it with the initial printing slice data template, thereby calculating the orientation deviation of the printing slice with respect to the printing slice 10 data template, then the controller 14 controls the contraposition platform 7 to make the three-axis reset motion of the rotating surface 73 of the contraposition platform, so that the printing slice 1002 is overlapped with the initially set printing slice data template position, then the suction cup lifting cylinder 9 lifts and returns to the original position, the lamination driving module sliding beam 81 of the lamination driving module 8 moves to the left, so that the suction cup group 10 is located above the contraposition platform 7, then the suction cup lifting cylinder 9 descends to be attached with the printing slice 1002 cut on the contraposition platform 7 and adsorb it, then the suction cup lifting cylinder 9 ascends, the lamination driving module sliding beam 81 of the lamination driving module 8 moves to the right and returns to the upper part of the stacking conveyor belt 11, the suction cup lift cylinder 9 then descends again and releases the cut printed chips 1002 over the stack conveyor belt 11. The above operation is repeated until the stacked printed materials 1003 on the stacking conveyor 11 are stacked to a set number of layers, and then the stacked printed materials 1003 are sent out to the right on the stacking conveyor 11.
It will be appreciated by those skilled in the art that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of the invention or which are equivalent to the scope of the invention are embraced by the invention.
Claims (5)
1. The utility model provides a double-reduction lamination stacking machine which characterized in that: comprises a frame (1), a feeding roller (2) with two ends respectively supported at the rear end of the frame (1) through trunnions, a material guiding roller (3), a cutter (4) and a material pressing rod (5) which are sequentially arranged at the two ends of the front side of the feeding roller (2), a material pulling module (6) arranged in front of the feeding roller (2), an alignment platform (7) arranged below the material pulling module (6), a lamination driving module (8) arranged in front of the material pulling module (6), a suction disc group (10) arranged at the lower end of a lamination driving module sliding beam (81) on the lamination driving module (8) through a suction disc lifting cylinder (9), a stacking conveyor belt (11) arranged below the lamination driving module (8), an illuminating lamp (12) and a camera (13) which are arranged above the alignment platform (7) on the frame (1), a controller (14), a vacuum generator (15) and a compressor (16), wherein each suction disc 102 of the suction disc group (10) is connected with the vacuum generator (15) and the compressor (16), the automatic stacking machine comprises a feeding roller (2), a guide roller (3), a cutter (4), a material pressing rod (5), a material pulling module (6), an alignment platform (7), a lamination driving module (8), a sucker lifting cylinder (9), a sucker group (10), a driving motor or a driving electromagnetic valve for stacking a conveying belt (11), and a lighting lamp (12), wherein a camera (13) is connected with a controller (14).
2. A dual reset lamination stack according to claim 1, wherein: the guide roller (3), the cutter (4) and the material pressing rod (5) are respectively arranged behind the feeding roller (2) through two ends and are flush with the alignment platform (7) and the upper plane of the stacking conveyor belt (11);
locate drawing material module (6) of counterpointing platform (7) top including locating the straight line drive module of frame (1) both sides and drawing material smooth beam (61) and pressing from both sides stub bar (62), pressing from both sides stub bar (62) through drawing the both ends of material smooth beam (61) to support respectively on establishing the slider of two straight line drive modules in frame (1) top both sides.
3. A dual reset lamination stack according to claim 1, wherein: the lamination driving module (8) arranged behind the pulling module (6) comprises linear driving modules and lamination driving module sliding beams (81) which are arranged on two sides of the rack (1), the sucker group (10) is arranged below the lamination driving module sliding beam (81) through a sucker lifting cylinder (9) in a mode of overhanging in the direction of the alignment platform (7), and two ends of the lamination driving module sliding beam (81) are respectively supported on sliding blocks of two linear driving modules of the lamination driving module (8) arranged on two sides above the rack (1);
the sucker group (10) comprises a sucker seat (101) and a plurality of suckers (102) arranged below the sucker seat in an array mode.
4. A dual reset lamination stack according to claim 1, wherein: the alignment platform (7) comprises an alignment platform base (71), an alignment platform translation plate (72) and an alignment platform rotation surface (73), which are sequentially supported from bottom to top;
the alignment table base (71) comprises a base plate (710), four cross sliding blocks (711) arranged at four corners of the base plate (710), an X-axis translation driving module (712) and a Y-axis translation driving module (713) arranged at the middle part of the base plate (710), the X-axis translation driving module (712) comprises an X-axis translation driving module base (7121), an X-axis translation driving module screw (7122) rotatably supported at two ends of the X-axis translation driving module base (7121), an X-axis translation driving module nut (7123) sleeved on the X-axis translation driving module screw (7122), an X-axis translation driving module motor (7124) coaxially connected with the X-axis translation driving module screw (7122) and arranged at one end of the X-axis translation driving module base (7121), and a three-axis supporting module arranged on the X-axis translation driving module nut (7123), the three-axis supporting module comprises a three-axis supporting module base (7125), A three-shaft support module middle rail (7126) which is arranged above the former in a transverse sliding way, and a three-shaft support module rotating flange (7128) which is arranged above the former through a three-shaft support module rotating bearing (7127);
the Y-axis translation driving module (713) and the X-axis translation driving module (712) have the same structure;
the alignment platform translation plate (72) is arranged on the alignment platform base (71) in a biaxial sliding manner through four cross slide blocks (711) arranged at four corners of the base substrate (710) and a three-shaft support module arranged on module nuts of an X-axis translation driving module (712) and a Y-axis translation driving module (713) arranged in the middle of the base substrate (710);
the alignment table translation plate (72) comprises a translation substrate (720), four bull eye supports (721) arranged at four corners of the translation substrate, a rotation pivot (722) arranged at the center of the translation substrate (720) and a rotation driving module (723) arranged at the edge of the short side of the translation substrate (720), and the rotation driving module (723) and the X-axis translation driving module (712) have the same structure;
the alignment table rotating surface (73) is supported by four bull-eyes (721) provided at four corners of the translation substrate (720) and a three-axis support module provided on a module nut of a rotation drive module (723) provided at an edge of a short side of the translation substrate (720) so as to be rotatable about a rotation pivot (722).
5. A dual reset lamination stack according to claim 4, wherein: the bullseye support (721) comprises a bullseye support base (7211), a bullseye support steel ball (7212) arranged in the bullseye support base in a rolling mode, and a bullseye support top plate (7213) arranged in the bullseye support base in a sliding mode;
the swivel pivot (722) includes a swivel pivot hinge base (7221) and a swivel pivot hinge top plate (7223) disposed above the former by a swivel pivot hinge bearing (7222).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120470721.4U CN214646635U (en) | 2021-03-04 | 2021-03-04 | Dual reset lamination stacking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120470721.4U CN214646635U (en) | 2021-03-04 | 2021-03-04 | Dual reset lamination stacking machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214646635U true CN214646635U (en) | 2021-11-09 |
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ID=78450974
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120470721.4U Active CN214646635U (en) | 2021-03-04 | 2021-03-04 | Dual reset lamination stacking machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214646635U (en) |
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2021
- 2021-03-04 CN CN202120470721.4U patent/CN214646635U/en active Active
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