CN214645248U - Pultrusion equipment and system - Google Patents

Pultrusion equipment and system Download PDF

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Publication number
CN214645248U
CN214645248U CN202121015472.6U CN202121015472U CN214645248U CN 214645248 U CN214645248 U CN 214645248U CN 202121015472 U CN202121015472 U CN 202121015472U CN 214645248 U CN214645248 U CN 214645248U
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China
Prior art keywords
pultrusion
assembly
plate
cutting
top plate
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CN202121015472.6U
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Chinese (zh)
Inventor
张健侃
张佳东
周群辉
张洋
王运明
朱亚瑛
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Zhenshi Huafeng Zhejiang Carbon Fiber Material Co ltd
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Zhenshi Group Huazhi Research Institute Zhejiang Co Ltd
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Abstract

The utility model discloses a pultrusion equipment and system, wherein, pultrusion equipment includes: the clamping device comprises a supporting assembly, a clamping assembly and a driving assembly, wherein the supporting assembly comprises a top plate, a bottom plate positioned below the top plate and a supporting column positioned between the top plate and the bottom plate; the clamping assembly comprises an intermediate plate; the middle plate is provided with a guide post hole for mounting a guide post, and the driving assembly comprises at least one servo electric cylinder; the servo electric cylinder is fixed on the top plate through screws and connected with the middle plate to drive the middle plate to move up and down; the traction device comprises a first servo motor, a lead screw, a bearing seat, a nut and a driving seat; the control device is electrically connected with the clamping device and the traction device respectively. The utility model discloses can be full-automatic high-quality pultrusion section bar of high efficiency mass production.

Description

Pultrusion equipment and system
Technical Field
The utility model relates to a pultrusion equipment technical field especially relates to a pultrusion equipment and system.
Background
The clamping mechanism is a key mechanism in a pultrusion traction system. The conventional clamping mechanisms are mainly a clamping mechanism of a caterpillar tractor and a clamping mechanism of a hydraulic tractor. Clamping force of a clamping mechanism of the caterpillar tractor is small, the caterpillar tractor is easy to slip when being used as a product, and the caterpillar tractor is complex in structure and not beneficial to maintenance and replacement. The clamping mechanism of the hydraulic tractor has large processing amount and higher cost, and the upper plate, the middle plate and the lower plate are all solid iron plates, so that the installation is difficult, and the fracture condition caused by overlarge shearing force of the guide pillar often occurs.
The cutting machine is also a matched device in the pultrusion system. A four-cylinder linear guide rail or a double-ball linear guide rail mechanism is adopted when a cutting motor of the conventional pultrusion cutting machine moves, the cutting motor and a cutting saw blade are arranged on a sliding table, and the sliding table is driven by an air cylinder to move back and forth on the guide rail so as to cut off a product. The four-cylinder linear guide rail mechanism is simple in structure, but has high installation requirements on the guide post, and is easy to cause jamming or blocking during moving. When the double-ball linear guide rail mechanism is used in the occasion with a plurality of dust fragments, the dust fragments on the guide rail are easily brought into the bearing, and the problems of blockage of the sliding table, unsmooth sliding and the like are caused. Therefore, the existing production equipment has the advantages of simple structure, low production efficiency and low automation degree, and can not meet the requirement of mass production, so that manufacturers urgently need the full-automatic pultrusion profile automatic production equipment with high efficiency and mass production.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a pultrusion equipment and system.
The utility model provides a pultrusion equipment, pultrusion equipment includes: a control device, a clamping device and a traction device which are arranged on the working frame,
the clamping device comprises a supporting assembly, a clamping assembly and a driving assembly, wherein the supporting assembly comprises a top plate, a bottom plate positioned below the top plate and a supporting column positioned between the top plate and the bottom plate; the top plate is provided with a through hole for mounting a driving assembly; the supporting column is connected with and fixedly supports the top plate and the bottom plate; the bottom plate is provided with a guide sleeve hole for installing a guide sleeve, and the guide sleeve is fixed on the bottom plate through a screw; the clamping assembly comprises an intermediate plate; the middle plate is provided with guide post holes for mounting guide posts, and the guide posts are mounted on the middle plate through screws; the guide post and the guide sleeve are arranged in a matched manner in pairs; the driving assembly comprises at least one servo electric cylinder; the servo electric cylinder is fixed on the top plate through screws, is connected with the middle plate and drives the middle plate to move up and down;
the traction device comprises a first servo motor, a lead screw, a bearing seat, a nut and a driving seat, wherein two ends of the lead screw are fixed through the bearing seat, the lead screw is rotatably connected with the bearing seat, and the output end of the first servo motor is in transmission connection with the lead screw; the nut is sleeved on the lead screw and is in transmission connection with the lead screw, and the driving seat is fixedly connected with the nut and is connected with the working frame;
the control device is electrically connected with the clamping device and the traction device respectively.
The pultrusion equipment further comprises two first guide rails arranged side by side, and any one of the first guide rails is arranged in parallel with the lead screw and is fixedly connected with the working frame; the clamping device is installed above the traction device and is in sliding connection with the first guide rail.
The traction device further comprises a lubricating mechanism, and the output end of the lubricating mechanism is located above the lead screw.
Wherein, lubricated mechanism includes oil storage tank, hydraulic oil pump and pipeline, the entry of hydraulic oil pump with the oil storage tank is linked together, the output of hydraulic oil pump with the one end intercommunication of pipeline, the other end of pipeline is located the top of lead screw.
Wherein the driving assembly comprises two servo electric cylinders; the two servo electric cylinders are symmetrically arranged on the top plate in parallel.
The servo electric cylinder comprises a second servo motor and a cylinder barrel connected with the second servo motor, and a front end output shaft is arranged at the front end of the cylinder barrel;
the cylinder barrel is fixedly arranged on the top plate, and the front-end output shaft penetrates through the top plate through a through hole.
Wherein the pultrusion apparatus further comprises: a cutting device is arranged on the base plate,
the control device is electrically connected with the cutting device, and the cutting device comprises: the sliding table is arranged on the working frame in a sliding mode;
the swing arm assembly comprises a force increasing rod and a swing arm cylinder, one end of the force increasing rod is hinged to the lower surface of the sliding table through a support, the bottom end of the swing arm cylinder is hinged to the lower surface of the sliding table, and the top end of a piston rod of the swing arm cylinder is rotatably connected with the other end of the force increasing rod; the cutting assembly is arranged at one end, close to the sliding table, of the reinforcement rod, so that the cutting assembly is driven to move away from the workpiece to be cut or towards the workpiece to be cut through the telescopic motion of the piston rod of the swing arm cylinder.
The force increasing rod comprises a mounting end and a swing arm end, a first hinge hole is formed in the position close to the mounting end, and a second hinge hole is formed in the swing arm end.
The pultrusion equipment comprises two second guide rails arranged side by side, the second guide rails are fixedly connected with the working frame, and the sliding table is slidably arranged on the second guide rails.
The utility model also provides a pultrusion system, pultrusion system unreels the creel, wears the yarn board, gumming device, forming die, solidification equipment and as above-mentioned arbitrary including the yarn group that sets gradually pultrusion system pultrusion equipment.
The pultrusion equipment and the system of the utility model adopt the integrated linkage of the full electric control technology control system, wherein, the traction device not only has fast traction speed, but also has adjustable traction force, accurate traction, convenient maintenance and high operation reliability; the clamping device uses a servo electric cylinder to replace a common oil cylinder, the clamping force is stable, the pressing stroke is accurately controlled, the mechanism is simple, and a hydraulic station and a cooling system are not required to be matched; in addition, the cutting device drives the force increasing rod to swing around the support through the swing arm cylinder, then the cutting assembly is close to and cuts the workpiece to be cut or is far away from the workpiece to be cut, and therefore the cutting process is completed.
Drawings
The accompanying drawings, which form a part hereof, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without undue limitation. In the drawings:
FIG. 1 schematically illustrates a structural view of a pultrusion system in an embodiment;
FIG. 2 schematically shows a construction of a pultrusion plant in an exemplary embodiment;
fig. 3 schematically shows a structure of the clamping device in an embodiment;
fig. 4 exemplarily shows a plan view configuration of the clamping device in the embodiment;
fig. 5 schematically shows the structure of the intermediate plate in the embodiment;
fig. 6 schematically shows the internal structure of the intermediate plate in the embodiment;
fig. 7 shows a schematic structural view of the traction device in an exemplary embodiment;
fig. 8 is a schematic structural view schematically showing a lubricating mechanism in the embodiment;
fig. 9 schematically shows the structure of the cutting device in the embodiment.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
The pultrusion device and the pultrusion system provided by the invention are described in detail below with reference to the attached drawings.
Fig. 1 shows a schematic structural view of an embodiment of the pultrusion system according to the invention.
Referring to fig. 1, the pultrusion system comprises: the drawing and extruding device comprises a yarn ball unwinding creel 10, a yarn threading plate 20, a gum dipping device 30, a forming mold 40, a curing device 50, a clamping device 1, a traction device 2 and a cutting device 3 which are sequentially arranged from front to back, wherein the forming mold 40, the curing device 50, the clamping device 1, the traction device 2 and the cutting device 3 are arranged on a working frame 4, a control device 5 is arranged between the forming mold 40 and the curing device 50 of the drawing and extruding forming device in the embodiment, and the control device 5 is respectively and electrically connected with the forming mold 40, the curing device 50, the clamping device 1, the traction device 2 and the cutting device 3. The pultrusion equipment in the embodiment further comprises two first guide rails 6 which are arranged side by side, wherein each first guide rail 6 is arranged in parallel with the lead screw 22 and is fixedly connected with the working frame 4; the clamping device 1 is installed above the traction device 2 and is connected with the first guide rail 6 in a sliding manner, the pultrusion equipment in the embodiment further comprises two second guide rails 7 which are arranged side by side, and the cutting device 3 is connected with the working frame 4 in a sliding manner through the second guide rails 7.
The utility model provides a pultrusion system is that the fibre roving that unreels the yarn group on the creel carries out resin impregnation through the gumming device, then through the forming die who keeps certain cross sectional shape to make it go out the mould in succession behind the mould internal curing moulding, form pultrusion goods from this.
Wherein, controlling means 5 can be human-computer interaction equipment, can be equipped with display screen, control switch, digital display appearance etc. for control whole full-automatic pultrusion system open, pultrusion product quality's control. For example, before production, corresponding parameters such as temperature, speed and the like can be input on a display screen of the control device 5, and then the control device controls the operation of the pultrusion die state, the curing device, the traction device, the clamping device and the cutting device according to preset parameters, so that the temperature of the pultrusion die and the propulsion speed of the traction device are effectively and accurately controlled, and the pultrusion quality of products is improved.
The control device can expand the wireless data transmission function to carry out functions of remote data acquisition monitoring, cloud storage and the like, can read production data in the product circulation process, can inquire processing technology data of the section bar, and can realize quality tracing and process analysis of section bar production.
Referring to fig. 1, a yarn group unwinding creel 10 may be used to fix a yarn group for unwinding according to a certain tension, and a yarn threading plate 20 may be used to guide fibers guided out from the yarn group unwinding creel 10.
The dipping device 30 is used for dipping the fibers led out from the threading plate 20 so as to enable the surfaces and the interiors of the fibers to be soaked by resin, and a foundation is laid for the next step of curing and forming. The amount of glue in the glue dipping apparatus 30 can be controlled by the control apparatus 5.
The fiber leading-out end of the gum dipping device 30 is connected with a forming die 40, and the forming temperature of the forming die is determined by the performance of the thermoplastic material. The forming mold 40 pultrudes the impregnated fiber, and then the fiber is cured and formed by the curing device 50. The heating temperature of the forming die 40 can be controlled by the control device to obtain the required profile, and the specific temperature value can be determined by the material property.
Referring to fig. 1, 2 and 3, the holding device 1 is a device for pulling out a molded profile solidified by the solidifying device 50. The traction device 2 is used for providing the traction force required by pultrusion and controlling the pultrusion speed, and the magnitude of the traction force of the traction device and the clamping mode of the clamping device can be selected according to the type of the pultruded product.
Referring to fig. 3 and 4, the clamping device in the present embodiment includes a support assembly 11, a clamping assembly 12, and a driving assembly 13; the support assembly 11 includes a top plate 111, a bottom plate 12 positioned below the top plate 111, and a support column 113 positioned between the top plate 111 and the bottom plate 112; the top plate 111 is provided with a through hole for mounting the driving assembly 13; the supporting column 113 connects and fixedly supports the top plate 111 and the bottom plate 112; the bottom plate 112 is provided with a guide sleeve hole 114 for installing a guide sleeve, and the guide sleeve is fixed on the bottom plate 112 through a screw.
The clamping assembly 12 includes an intermediate plate 121; the middle plate 121 is provided with a guide post hole 122 for mounting a guide post 123, and the guide post 123 is mounted on the middle plate 121 through a screw; the guide post 123 and the guide sleeve are arranged in pair.
The driving assembly 13 comprises at least one servo electric cylinder 131; the servo electric cylinder 131 is fixed to the top plate 111 by screws, is connected to the intermediate plate 121, and drives the intermediate plate 121 to move up and down.
In this embodiment, drive assembly uses servo electronic jar to replace the hydro-cylinder commonly used, and the clamping-force is stable, and it is accurate to push down stroke control, and the mechanism is simple, need not to join in marriage hydraulic pressure station and cooling system. The guide pillar is installed on the guide pillar hole on the intermediate lamella, and the guide pin bushing is installed on the guide pin bushing hole on the bottom plate, and when making fixture press from both sides tight product, the guide pillar rigidity reaches the best effect, and the guide pillar only plays the guide effect, does not receive the shearing force effect, has reduced the probability that the guide pillar warp, promotes fixture's life-span greatly.
In an alternative embodiment, as shown in fig. 3 and 4, the drive assembly comprises two servo-electric cylinders; two servo electric cylinders are arranged on the top plate in parallel and symmetrically and are respectively installed on the top plate through screws.
The drive assembly adopts two servo electric cylinders to increase the clamping force, so that the pultrusion piece is not easy to slip. Two servo electric cylinder are arranged side by side and symmetrically, so that each part of the pultrusion piece can be guaranteed to be clamped more uniformly, and the pultrusion piece is further prevented from slipping.
Referring to fig. 3, servo electric cylinder 131 includes a second servo motor 1311 and a cylinder 1312 connected to second servo motor 1311, and as shown in fig. 4, a front end output shaft 1313 is provided at a front end of cylinder 1312, cylinder 1312 is fixed to top plate 111, and front end output shaft 1313 passes through top plate 111 through a through hole.
Referring to fig. 4, the middle plate 121 is further provided with a fixing seat 1314, and the front output shaft 1313 is connected to the fixing seat 1314 to drive the middle plate 121 to move up and down.
Referring to fig. 3 and 4, the clamping assembly 12 further includes a first rubber plate 124 and a second rubber plate 125; the first rubber plate 124 is disposed on the lower surface of the intermediate plate 121; the second rubber plate 125 is disposed on the upper surface of the bottom plate 112 and is symmetrical to the first rubber plate 124.
Referring to fig. 5 and 6, there are 4 guide post holes 122, each of which is located at a corner of the middle plate 121; there are 4 guide holes 114, which are located at four corners of the bottom plate 112.
The guide post hole and the guide sleeve hole are machined, and the accuracy of the relative position of the guide post hole and the guide sleeve hole is ensured.
Referring to fig. 3, the support columns 113 are four, grouped in pairs, and symmetrically disposed at the edge between the top plate 111 and the bottom plate 112.
In an alternative embodiment, as shown in FIG. 4, the top plate 111, the middle plate 121, and the bottom plate 112 are all hollow skeletal structures.
The top plate, the middle plate and the bottom plate are all of hollow framework structures welded by thin iron plates, bushings are welded in advance at positions where the guide sleeves are installed, and machining is carried out after welding. The structure not only can achieve the structural strength of the solid iron plate, but also has low manufacturing cost, light weight and convenient installation and processing.
The guide post is made of steel; the guide sleeve is made of copper.
Fig. 7 shows a schematic structural diagram of a specific embodiment of the traction device according to the present invention. Fig. 8 shows a schematic structural view of a specific embodiment of the lubricating mechanism of the traction device.
As shown in fig. 7 and 8, the traction device includes a first servo motor 21, a lead screw 22, a bearing seat 23, a nut 24, a driving seat 25, and a lubricating mechanism 26. The two ends of the lead screw 22 are fixed through a bearing block 23, and the lead screw 22 is rotatably connected with the bearing block 23, for example, the bearing block 23 is fixed on a seat frame of pultrusion equipment, and the two ends of the lead screw 22 pass through the bearing block 23 through bearings; the nut 24 is sleeved on the screw rod 22 and is in transmission connection with the screw rod 22, and the driving seat 25 is fixedly connected with the nut 24 and is connected with the clamping device; the output end of the first servo motor 21 is in transmission connection with a lead screw 22. The first servo motor 21 drives the nut 24 to move along the lead screw 22 by driving the lead screw 22 to rotate, so that the driving seat 25 is facilitated to drive the pultrusion equipment to move along the lead screw 22, and stable traction in pultrusion production is realized.
In an alternative embodiment, the first servo motor 21 may adopt a combination of a high-power motor and a speed reducer, and the screw rod 22 is driven to rotate by a double-row chain wheel and chain combination. In practical test application, the traction force of 33 tons can be realized, and the maximum traction speed can reach 3 m/min.
Because the traction device runs under a high-load working condition, the friction between the screw rod 22 and the nut 24 is large, and in order to reduce abrasion, the traction device is also provided with a lubricating mechanism 26 in the embodiment, and the output end of the lubricating mechanism 26 is positioned above the screw rod 22 and used for conveying lubricating oil to the screw rod, so that the abrasion of the screw rod and the nut is reduced, and the service life of the traction device is prolonged.
Referring to fig. 2 and 7, the pultrusion equipment further comprises two first guide rails 6 arranged side by side, wherein any one of the first guide rails 6 is arranged in parallel with the lead screw 22 and is fixedly connected with the working frame 4; the clamping device 1 is mounted above the traction device 2 and is connected with the first guide rail 6 in a sliding manner.
In practical application, the clamping device 1 is fixedly connected with the driving seat 25 and is slidably connected with the first guide rail 6, that is, the screw rod 22 drives the clamping device to slide along the first guide rail 6 through the nut 24 and the driving seat 25, so as to realize the traction operation. The first guide rail 6 can effectively share the bearing weight of the lead screw 22, and the service life of the lead screw 22 is further prolonged.
In an alternative embodiment, the position and height of the at least one first rail 6 may be set according to the corresponding structure of the clamping device, for example, if the side of the clamping device is slidably connected with the first rail 6, the position of the first rail 6 may be set higher than the lead screw 22; if the bottom of the clamping device is slidably connected to the first rail 6 and the slidably connected portion is in the same plane as the portion connected to the driving base 25, the first rail 6 and the lead screw 22 need to be in the same plane.
In the embodiment shown in fig. 2, the bottom of the clamping device is slidably connected to the first guide rail 6, and two first guide rails 6 are respectively disposed on two sides of the lead screw 22, so as to balance the driving force on the clamping device and the stress on the lead screw 22, and further reduce the wear on the lead screw 22.
In addition, since the transmission of the lead screw 22 needs to be carried out in a reciprocating way, and the pultrusion traction only needs to be carried out in a single direction, the traction device of the embodiment needs to be used in pairs to ensure continuous traction and production efficiency. In the embodiment shown in fig. 3, two sets of the traction devices can be arranged in the traction direction, wherein when the nut 24 of one set advances to the end of the screw rod, the other set performs traction, the clamping device of the other set looses traction clamping, the screw rod 22 is driven by the first servo motor 21 to drive the nut 24 to return to the initial position, and when the nut 24 in the other set of the traction device moves to the end, the clamping device on the other set is controlled to perform clamping to continue traction operation, and simultaneously, the nut 24 of the other set is driven to return to the original position, so that the traction is alternately and repeatedly performed.
Referring to fig. 8, in the present embodiment, the lubricating mechanism 26 includes an oil tank 261, a hydraulic oil pump 262, and a conduit 263, wherein an inlet of the hydraulic oil pump 262 communicates with the oil tank 261, an output end of the hydraulic oil pump 262 communicates with one end of the conduit 263, and the other end of the conduit 263 is located above the lead screw 22. Under the power of the hydraulic oil pump 262, the lubricating oil in the oil tank 261 is delivered to the screw 22 through the pipe 263, and the screw 22 and the nut 24 are lubricated. For example, the lubricating oil may directly drop onto the lead screw 22 through the pipe 263, or a spray nozzle may be disposed at an outlet of the pipe 263, and the lubricating oil may be sprayed onto the lead screw 22 through the spray nozzle.
In addition, the lubricating mechanism 26 further includes an oil return groove 264 for recovering the lubricating oil dripping from the lead screw 22. Specifically, the oil return groove 264 is located below the screw rod 22, and the bottom of the oil return groove 264 communicates with the top of the oil tank 261, so that the recovered lubricating oil is directly delivered into the oil tank 261 for recycling.
In order to ensure that the lubricating oil in the oil return groove 264 smoothly enters the oil storage tank 261 under the unpowered condition, the position of the oil return groove 264 can be higher than the top of the oil storage tank 261, so that the power parts are reduced, the equipment structure is simplified, and the energy consumption is saved.
In order to prevent impurities from entering the oil storage tank 261 along with the lubricating oil in the oil return groove 264 and affecting the quality of the lubricating oil, the lubricating mechanism 26 further comprises a filter screen 265 for filtering and purifying the recovered lubricating oil. Specifically, the filter screen 265 may be disposed at an outlet of the oil returning groove 264, or at an inlet of the oil storage tank 261 or above the inside of the oil storage tank 261, so as to sufficiently filter the lubricating oil recovered through the oil returning groove 264.
It should be noted that, in this embodiment, in order to ensure the weighing capability of the screw 22, a T-shaped screw is selected for the screw 22, and an alloy copper material is selected for the nut 24.
By using the traction device of the embodiment, the traction force can be adjusted by adjusting the output power of the servo motor, the traction speed is high, the traction is accurate, the traction pulsation is extremely small and negligible, a plurality of devices can be alternately matched to work, the reliability is high, the noise is low, the stroke is large, the maintenance is simple, and the service life is long.
Referring to fig. 2 and 9, the pultrusion equipment further comprises a cutting device 3, a control device 5 is electrically connected with the cutting device 3, the cutting device 3 is used for cutting the drawn section, and the cutting device 3 cuts the section at a fixed length through a control program in the control device.
The cutting device can be any one of numerical control cutting equipment, laser cutting equipment or water cutting equipment;
in this embodiment, the cutting device may be a numerical control cutting apparatus, and the cutting device 3 includes a sliding table 32, a swing arm assembly, and a cutting assembly. In this embodiment, the sliding table 32 is slidably disposed on the work frame 4, and the sliding table 32 is used for placing the workpiece to be cut, which is not shown in the figure, and the cutting process of the workpiece to be cut can be completed by the cutting assembly. It is noted that the piece to be cut is the material to be cut in the pultrusion device.
Wherein the swing arm assembly comprises a booster rod 36 and a swing arm cylinder 37. It should be noted that the force-increasing rod 36 can reduce the adverse effect of the swing arm cylinder 37 on the cutting process of the cutting device 38 in the cutting assembly when the air pressure of the supplied air is unstable, improve the stability of the cutting device in the cutting process, and ensure the cutting accuracy of the cutting device.
In one embodiment, one end of the power rod 36 is hinged to the lower surface of the sliding table 32 through the support 310, the cutting assembly is mounted at the end of the power rod 36, the bottom end of the swing arm cylinder 37 is hinged to the lower surface of the sliding table 32, and the top end of the piston rod of the swing arm cylinder 37 is rotatably connected with the other end of the power rod 36. The force increasing rod 36 swings around the support 310 by extending or retracting the piston rod of the swing arm cylinder 37, so that the cutting assembly approaches and cuts a workpiece to be cut, or the cutting assembly is far away from the workpiece to be cut after the cutting is finished, the cutting time is shortened, and the cutting efficiency is improved. It should be noted that the cutting device in the pultrusion device of the present invention can also shorten the cutting time by increasing the extension speed of the swing arm cylinder 37, thereby making it adapt to the faster production speed of the product in the same length space.
Further, the power rod 36 includes a mounting end 361 and a swing arm end 362, a first hinge hole 363 is disposed at a position close to the mounting end 361, the first hinge hole 363 is configured to be hinged to the support 310 by a pin, a second hinge hole 364 is disposed on the swing arm end 362, the second hinge hole 364 is located at an end of the swing arm end 362 away from the mounting end 361, and the second hinge hole 364 is configured to be hinged to a piston rod of the swing arm cylinder 37 by a pin.
In a specific structure, referring to fig. 9, the mounting end 361 is a mounting seat with a triangular cross section, the mounting seat has a mounting surface 611, and the plane of the mounting surface 611 intersects with the axis of the swing arm end 362 at a predetermined angle. It should be noted that the obtuse angle range of the predetermined angle formed by the plane of the mounting surface 611 and the axis of the swing arm end 362 is 100-130 °, preferably, the angle is 120 °, which is convenient for processing and manufacturing, and at the same time, the force increasing effect of the force increasing rod 36 on the cutting assembly can be better realized, the installation requirement is reduced, the cutting device is more stable in the cutting process, and the phenomenon of jamming or locking is not easy to occur.
The swing angle of the swing arm cylinder 37 in the swing arm assembly for driving the force increasing rod 36 to wind the support 310 is not limited, and the swing arm cylinder 37 with different telescopic strokes can be selected flexibly according to actual use requirements, such as workpieces to be cut with different thicknesses or different materials, or the setting angle of the mounting surface 611 in the force increasing rod 36 can be designed flexibly.
Referring to fig. 9, the cutting assembly includes a cutting motor 38 and a cutting blade 39, the cutting motor 38 is mounted on the mounting surface 611, and the cutting blade 39 is connected to an output shaft end of the cutting motor 38. The cutting motor 38 is adopted to drive the cutting blade 39 to rotate to complete the rapid cutting process of the workpiece to be cut, and the force increasing rod 36 and the swing arm cylinder 37 are matched, so that the overall cutting time is greatly shortened, and the method is suitable for the faster production speed of products. Wherein, the one-time integral cutting-off time of the workpiece to be cut is as fast as 10 s.
Referring to fig. 2 and 9, the pultrusion equipment comprises two second guide rails 7 which are arranged side by side, any one of the second guide rails 7 is fixedly connected with the working frame 4, and the sliding table 32 is slidably arranged on the second guide rails 7.
In one embodiment, the sliding table 32 is slidably disposed on the working frame through the second guide rails 7, and the two second guide rails 7 are disposed side by side on the working frame. The slide table 32 is linearly reciprocated along the second guide rail 7.
Referring to fig. 9, in a specific structure, an extensible member connected to the sliding table 32 is further disposed on the working frame, and the extensible member is configured to drive the sliding table 32 to reciprocate linearly along the second guide rail 7, that is, the extensible member provides a power source for the sliding table 32 to move on the second guide rail 7.
In one embodiment, the telescopic member is a telescopic cylinder 311, and the telescopic cylinder 311 is a power source for moving the sliding table 32 along the second guide rail 7, so as to control the movement of the sliding table 32 on the second guide rail 7.
In a specific embodiment, the number of the telescopic cylinders 311 is two, and the telescopic cylinders are disposed along the length extending direction of the second guide rail 7, and in a specific structural design, each telescopic cylinder 311 is disposed close to one second guide rail 7. Through the setting of two telescopic cylinder 311, drive slip table 32 and remove on second guide rail 7, make the motion of slip table 32 more stable, guarantee the smooth and easy nature that slip table 32 removed.
Referring to fig. 9, in one embodiment, the upper surface of the slide table 32 is provided with a hold-down assembly that cooperates with the slide table 32 for holding down a work piece to be cut. In a specific structural design, the hold-down assembly includes a mounting bracket 33, a hold-down cylinder 34, and a hold-down plate 35. The mounting rack 33 is arranged on the sliding table 32, wherein the mounting rack 33 can be spanned on the workpiece to be cut, or the mounting rack 33 is positioned at one side of the workpiece to be cut. In this embodiment, the mounting frame 33 spans over the to-be-cut piece, so that the through hole 331 for the to-be-cut piece to pass through is formed in the mounting frame 33 along the length extending direction of the second guide rail 7, thereby facilitating the to-be-cut piece to pass through.
Meanwhile, in a specific structure, the pressing cylinder 34 is arranged on the mounting frame 33, the pressing plate 35 is connected with the top end of a piston rod of the pressing cylinder 34, the pressing cylinder 34 drives the pressing plate 35 to do linear reciprocating motion along the vertical direction, wherein the pressing plate 35 is located at a preset distance above the sliding table 32, a gap between the pressing plate 35 and the sliding table 32 forms a pressing space for the to-be-cut piece to pass through, the pressing plate 35 is matched with the sliding table 32, and the pressing plate 35 is driven by the pressing cylinder 34 to move downwards or upwards, so that the pressing or loosening of the to-be-cut piece is completed, the structure is simple, and the control operation is convenient.
As shown in fig. 9, the cutting device of the pultrusion device of the utility model has the following use process:
when the section bar product, namely the to-be-cut piece, reaches the required length, the piston rod of the pressing cylinder 34 extends out to drive the pressing plate 35 to press downwards and clamp the product up and down with the sliding table 32. The sliding table 32 moves along the second guide rail 7 following the product, and drives the piston rod of the telescopic cylinder 311 to extend synchronously. In the moving process of the sliding table 32, the cutting motor 38 is started to drive the cutting blade 39 to rotate, when the cutting motor 38 reaches the required rotating speed, the piston rod of the swing arm cylinder 37 retracts to drive the mounting end 361 of the boosting rod 36 to move upwards, and the cutting motor 38 and the cutting blade 39 move upwards along with the mounting end 361. When the piston rod of the swing arm cylinder 37 is fully retracted, the product can be completely cut off. The piston rod of the swing arm cylinder 37 is then immediately fully extended, at which time the cutting motor 38 stops rotating. Then the piston rod of the pressing cylinder 34 retracts to drive the pressing plate 35 to ascend, the pressing plate 35 does not press the product any more, the sliding table 32 stops moving along with the product, the piston rod of the telescopic cylinder 311 retracts completely, and the sliding table 32 is pulled to return to the original point along the second guide rail 7. So far, the whole cutting process of the product is completely finished.
The utility model discloses a cutting device among pultrusion equipment, wherein, the swing of cutting motor 38 drives the power boost pole 36 through swing arm cylinder 37 and swings around support 310 and realize, and cutting device complete machine structure requires relatively lowly to the machining precision of installation requirement and part. In many dust environment, because of using in the cutting device to pivot swing structure, the dust is difficult for getting into in the cutting device to greatly reduced appears the cutting device card and dies or the probability of the card phenomenon of pause. And simultaneously, the utility model discloses a cutting device among the pultrusion equipment also can shorten the cutting time through the flexible speed that improves swing arm cylinder 37, makes cutting device adaptable faster product production speed in the 7 length spaces of the same second guide rail.
This cutting device drives the power boost pole through the swing arm cylinder and swings around the support, realizes then that the cutting assembly is close to and cuts and treats the piece or keep away from and treat the piece to accomplish the cutting process, complete machine simple structure requires lowly to installation requirement and parts machining precision. Because of adopting the structure of swinging around the axle in many dust environment, the dust is difficult for getting into the cutting machine, reduces the cutting machine and appears the production of card dead or the card pause phenomenon to and reduce many dust environment to the influence in the cutting machine use. Adopt the structure of swing arm cylinder cooperation force-increasing pole simultaneously, the adverse effect that greatly reduced atmospheric pressure is unstable to equipment production, cooperation cutting assembly improves cutting efficiency greatly.
It is to be noted that, in this document, the terms "comprises", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion, so that an article or apparatus including a series of elements includes not only those elements but also other elements not explicitly listed or inherent to such article or apparatus. Without further limitation, an element defined by the phrase "comprising … …" does not exclude the presence of additional like elements in the article or device comprising the element.
The above embodiments are merely for illustrating the technical solutions of the present invention and are not to be construed as limiting, and the present invention is described in detail with reference to the preferred embodiments. It should be understood by those skilled in the art that various modifications and equivalent substitutions may be made to the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention, and all the modifications and equivalents should be covered by the scope of the claims of the present invention.

Claims (10)

1. A pultrusion apparatus, characterized in that the pultrusion apparatus comprises: a control device (5), a clamping device (1) and a traction device (2) which are arranged on a working frame (4),
the clamping device (1) comprises a supporting assembly (11), a clamping assembly (12) and a driving assembly (13), wherein the supporting assembly (11) comprises a top plate (111), a bottom plate (112) located below the top plate (111), and a supporting column (113) located between the top plate (111) and the bottom plate (112); the top plate (111) is provided with a through hole for mounting a driving component (13); the supporting column (113) is used for connecting and fixedly supporting the top plate (111) and the bottom plate (112); the bottom plate (112) is provided with a guide sleeve hole (114) for installing a guide sleeve, and the guide sleeve is fixed on the bottom plate (112) through a screw; the clamping assembly (12) comprises an intermediate plate (121); the middle plate (121) is provided with guide post holes (122) for mounting guide posts (123), and the guide posts (123) are mounted on the middle plate (121) through screws; the guide post (123) and the guide sleeve are arranged in a matched manner in pairs; the drive assembly (13) comprises at least one servo electric cylinder (131); the servo electric cylinder (131) is fixed on the top plate (111) through screws, is connected with the middle plate (121), and drives the middle plate (121) to move up and down;
the traction device (2) comprises a first servo motor (21), a lead screw (22), a bearing seat (23), a nut (24) and a driving seat (25), two ends of the lead screw (22) are fixed through the bearing seat (23), the lead screw (22) is rotatably connected with the bearing seat (23), and the output end of the first servo motor (21) is in transmission connection with the lead screw (22); the nut (24) is sleeved on the lead screw (22) and is in transmission connection with the lead screw (22), and the driving seat (25) is fixedly connected with the nut (24) and is connected with the working frame (4);
the control device (5) is electrically connected with the clamping device (1) and the traction device (2) respectively.
2. The pultrusion plant as claimed in claim 1, characterized in that the pultrusion plant also comprises two first guide rails (6) arranged side by side, either of which first guide rails (6) is arranged parallel to the threaded spindle (22) and is fixedly connected to the work frame (4); the clamping device (1) is arranged above the traction device (2) and is in sliding connection with the first guide rail (6).
3. The pultrusion apparatus as claimed in claim 1, characterized in that the traction device (2) further comprises a lubricating mechanism (26), the output end of the lubricating mechanism (26) being located above the threaded spindle (22).
4. The pultrusion apparatus as claimed in claim 3, characterized in that the lubricating mechanism (26) comprises a reservoir (261), a hydraulic oil pump (262) and a conduit (263), the inlet of the hydraulic oil pump (262) communicating with the reservoir (261), the outlet of the hydraulic oil pump (262) communicating with one end of the conduit (263), the other end of the conduit (263) being located above the lead screw (22).
5. The pultrusion plant as claimed in claim 1, characterized in that the drive assembly (13) comprises two servo-electric cylinders (131); the two servo electric cylinders (131) are arranged on the top plate (111) in parallel and symmetrically.
6. The pultrusion equipment as claimed in claim 5, characterized in that the servo electric cylinder (131) comprises a second servo motor (1311), a cylinder barrel (1312) connected with the second servo motor (1311), the front end of the cylinder barrel (1312) being provided with a front end output shaft (1313);
the cylinder barrel (1312) is fixedly arranged on the top plate (111), and the front end output shaft (1313) penetrates through the top plate (111) through a through hole.
7. The pultrusion apparatus as recited in claim 1, further comprising: a cutting device (3),
the control device (5) is electrically connected with the cutting device (3), the cutting device (3) comprising: the cutting machine comprises a sliding table (32), a swing arm assembly and a cutting assembly, wherein the sliding table (32) is arranged on the working frame in a sliding manner;
the swing arm assembly comprises a force increasing rod (36) and a swing arm cylinder (37), one end of the force increasing rod (36) is hinged to the lower surface of the sliding table (32) through a support, the bottom end of the swing arm cylinder (37) is hinged to the lower surface of the sliding table (32), and the top end of a piston rod of the swing arm cylinder (37) is rotatably connected with the other end of the force increasing rod (36); the cutting assembly is arranged at one end, close to the sliding table (32), of the force increasing rod (36), so that the cutting assembly is driven to be far away from a workpiece to be cut or move towards the workpiece to be cut through the telescopic motion of a piston rod of the swing arm cylinder (37).
8. The pultrusion apparatus as claimed in claim 7, characterized in that the booster rod (36) comprises a mounting end (361) and a swing arm end (362), a first hinge bore (363) being provided close to the mounting end (361), and a second hinge bore (364) being provided on the swing arm end (362).
9. The pultrusion device as claimed in claim 7, characterized in that the pultrusion device comprises two second guide rails (7) arranged side by side, any one of the second guide rails (7) is fixedly connected with the working frame (4), and the sliding table (32) is slidably arranged on the second guide rails (7).
10. Pultrusion system, characterized in that, the pultrusion system comprises a yarn ball unwinding creel (10), a yarn threading plate (20), a gum dipping device (30), a forming mold (40), a curing device (50) and pultrusion equipment as set forth in any of claims 1-8.
CN202121015472.6U 2021-05-12 2021-05-12 Pultrusion equipment and system Active CN214645248U (en)

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Application Number Priority Date Filing Date Title
CN202121015472.6U CN214645248U (en) 2021-05-12 2021-05-12 Pultrusion equipment and system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114905772A (en) * 2022-06-08 2022-08-16 盐城恒华智造科技有限公司 Worm traction alternate clamping pultrusion machine
CN115071171A (en) * 2022-03-01 2022-09-20 南京诺尔泰复合材料设备制造有限公司 Multilayer pultrusion device and method suitable for photovoltaic fiber reinforced composite frame

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115071171A (en) * 2022-03-01 2022-09-20 南京诺尔泰复合材料设备制造有限公司 Multilayer pultrusion device and method suitable for photovoltaic fiber reinforced composite frame
CN114905772A (en) * 2022-06-08 2022-08-16 盐城恒华智造科技有限公司 Worm traction alternate clamping pultrusion machine

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Effective date of registration: 20221009

Address after: East Room, 1st Floor, Building 3, No. 482, Gaoxin West 1st Road, Fengming Street, Tongxiang City, Jiaxing City, Zhejiang Province, 314500

Patentee after: Zhenshi Huafeng (Zhejiang) Carbon Fiber Material Co.,Ltd.

Address before: 314500 no.855, West 1ST Gaoxin Road, Tongxiang City, Jiaxing City, Zhejiang Province

Patentee before: Zhenshi group Huazhi Research Institute (Zhejiang) Co.,Ltd.

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