CN217020582U - Carbon-fibre composite panel processing equipment - Google Patents
Carbon-fibre composite panel processing equipment Download PDFInfo
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- CN217020582U CN217020582U CN202220489942.0U CN202220489942U CN217020582U CN 217020582 U CN217020582 U CN 217020582U CN 202220489942 U CN202220489942 U CN 202220489942U CN 217020582 U CN217020582 U CN 217020582U
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Abstract
The utility model provides a carbon fiber composite material plate processing device, which belongs to the technical field of carbon fiber cutting and comprises a cutting device, an auxiliary processing device, a plate fixing device, a rotary lifting device, a transverse base, a transverse reciprocating mechanism III arranged on the transverse base, a longitudinal base and a longitudinal reciprocating mechanism arranged on the longitudinal base, wherein the transverse base is vertical to the longitudinal base. The utility model can realize the complex shape processing and the accurate processing of the carbon fiber composite material plate, the processing surface is smooth and finished, the surface quality is high, the problem that the closed graph of the plate cannot be processed due to the fact that the requirements of automatic wire feeding and reaming, automatic wire changing and the like cannot be met is avoided, the processing surface smoothness and the surface quality are greatly improved, the processing cost is low, the automation of wire changing and wire feeding can be realized, the manpower is saved, and the processing efficiency is greatly improved.
Description
Technical Field
The utility model belongs to the technical field of carbon fiber cutting, and particularly relates to carbon fiber composite plate processing equipment.
Background
As a novel material, the carbon fiber composite material is widely applied in a plurality of fields and becomes one of the key fields of international disputed development in the world. The carbon fiber composite material has high specific strength and specific modulus, light weight, good rigidity and fatigue resistance, and obvious advantages in certain operating environments with high requirements on high temperature or chemical stability. Therefore, the carbon fiber composite material is widely applied to important fields of aerospace, automobiles, wind power generation and the like, and relates to various aspects of military and civil use.
When a carbon fiber composite material workpiece is manufactured, the carbon fiber composite material workpiece is integrally formed by adopting methods such as mould pressing, injection molding, fiber winding and laying, but the forming methods have lower precision and larger limitation and cannot meet the requirements of precision parts and complex parts, so secondary processing such as cutting and grinding is required to meet the actual requirements. At present, in the secondary processing process of the carbon fiber composite material, adverse phenomena such as layering, fiber separation, burrs and the like often occur, generally adopted equipment such as a water jet cutter, laser cutting and the like has high processing cost and large occupied area, is not easy to popularize in equipment use, and still has the problems of layering, resin melting, deflection and the like when being processed by the equipment. The sawing process is used for cutting the carbon fiber composite material plate, so that the phenomena of layering, burrs, fiber separation and the like can be avoided, and higher processing precision can be achieved through servo control; but the traditional sawing machine has larger cutting limitation and cannot adapt to the processing of workpieces with complex structures; the wire saw has high processing flexibility, and various plate cutting devices based on the wire saw cannot meet the requirements of automatic wire feeding and wire changing at present, so that the wire saw cannot process closed patterns of plates.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide processing equipment for a carbon fiber composite plate, which can realize automatic wire threading and wire replacement and accurate processing of a complex shape of the carbon fiber composite plate, saves manpower and greatly improves processing efficiency.
The utility model provides carbon fiber composite plate processing equipment which comprises a cutting device, a plate fixing device, a transverse base, a transverse reciprocating mechanism III, a longitudinal base and a longitudinal reciprocating mechanism, wherein the transverse reciprocating mechanism III is arranged on the transverse base;
the transverse base is vertical to the longitudinal base;
the cutting device comprises a cutting rack, a working wire, a wire outlet part and a wire collecting part, wherein the wire outlet part and the wire collecting part are arranged on the cutting rack; the cutting machine frame is arranged on a moving part of the transverse reciprocating mechanism III; the wire outlet part and the wire collecting part are vertically arranged on the cutting rack and respectively comprise a wire winding assembly, a wire arranging assembly, an auxiliary wire penetrating assembly and a wire guiding assembly; the wire winding assembly comprises two semi-cylindrical wire winding rollers, a roller shaft, a wire winding rotating needle and a wire winding driving piece; the semi-circular end surface of the semi-cylindrical winding roller is provided with a semi-winding needle rotating groove, the two semi-cylindrical winding rollers are attached to form a cylindrical winding roller, the circular end surface of the cylindrical winding roller is provided with a winding needle rotating groove formed by the two semi-winding needle rotating grooves, the axial tangent plane of each semi-cylindrical winding roller penetrates through the center of the corresponding winding needle rotating groove, winding needle rotating rails are arranged on two sides of the center of each winding needle rotating groove, each winding needle rotating rail is an arc-shaped rail bending towards the center of the corresponding winding needle rotating groove, each winding needle rotating rail is cut into a rotating rail and a limiting rail which are respectively positioned on the two semi-cylindrical winding rollers by the axial tangent plane of the corresponding semi-cylindrical winding roller, and the depth of each rotating rail is smaller than that of the corresponding limiting rail; the roll shaft and the wire winding rotating needle are respectively positioned at two ends of the cylindrical wire winding roll, the roll shaft and the wire winding rotating needle are respectively provided with a bulge which is in sliding clamping connection with the wire winding rotating needle track, the roll shaft is rotatably arranged on the cutting rack, and the wire winding rotating needle is driven to rotate by the wire winding driving piece;
the auxiliary wire threading assembly comprises an auxiliary wire threading support I, an auxiliary wire threading support II, an auxiliary wire threading wheel, an auxiliary wire threading rotating needle and an auxiliary wire threading driving piece; the auxiliary wire threading support I is connected with the cutting rack through a vertical reciprocating mechanism I and is provided with a wire threading hole facing the wire guiding assembly and an opening facing the wire winding assembly and the wire arranging assembly, a vertical limiting rod is arranged on the opening, and two auxiliary wire threading supports II are arranged on the vertical limiting rod in a sliding manner; the opening of the auxiliary wire threading support II is opposite to the opening of the auxiliary wire threading support I, an auxiliary wire threading wheel is rotatably mounted on the opening of the auxiliary wire threading support II, semi-auxiliary wire threading rotating needle grooves are formed in the outer sides of side plates, parallel to the auxiliary wire threading wheels, of the two auxiliary wire threading supports II, after the two auxiliary wire threading supports II are attached, the two semi-auxiliary wire threading rotating needle grooves form the auxiliary wire threading rotating needle grooves, the connecting surfaces of the two auxiliary wire threading supports II penetrate through the center of the auxiliary wire threading rotating needle grooves, auxiliary wire threading rotating needle rails are arranged on two sides of the center of the auxiliary wire threading rotating needle grooves, and the auxiliary wire threading rotating needle rails are arc-shaped rails bent towards the center of the auxiliary wire threading rotating needle grooves; the auxiliary threading rotating needle is positioned in the auxiliary threading rotating needle groove, is provided with a bulge in sliding clamping connection with the auxiliary threading rotating needle track, and is driven to rotate by the auxiliary threading driving piece;
the yarn guide assembly comprises a yarn guide frame, a supporting wheel, a reversing wheel and a transverse reciprocating mechanism I, wherein the supporting wheel, the reversing wheel and the transverse reciprocating mechanism I are arranged in the yarn guide frame; the yarn guiding frame is transversely arranged, a yarn inlet I and a yarn outlet I are arranged at the two transverse ends of the yarn guiding frame of the yarn outlet part, a yarn inlet II and a yarn outlet II are arranged at the two transverse ends of the yarn guiding frame of the yarn collecting part, the yarn inlet I faces to the auxiliary yarn threading assembly of the yarn outlet part, the yarn outlet II faces to the auxiliary yarn threading assembly of the yarn collecting part, and the yarn outlet I and the yarn inlet II are oppositely arranged; in a yarn guide frame of a yarn outlet part, a support wheel I is close to a yarn inlet I, and a reversing wheel I is close to a yarn outlet I; in a yarn guide frame of the yarn collecting part, a supporting wheel II is close to a yarn outlet II, and a reversing wheel II is close to a yarn inlet II; the transverse reciprocating mechanism I is provided with a clamping mechanism which is driven to transversely reciprocate between the reversing wheel and the supporting wheel;
the working wire is led out from a cylindrical wire winding roller of a wire outlet part, passes through a wire arrangement component of the wire outlet part, two auxiliary wire penetrating wheels and a wire penetrating hole of an auxiliary wire penetrating support I, enters a wire inlet I, passes through a support wheel I, is clamped by a clamping mechanism of the wire outlet part and is conveyed to a reversing wheel I by a transverse reciprocating mechanism I, passes through a wire outlet I after being changed from a transverse direction to a vertical direction by the reversing wheel I, enters a wire inlet II after being changed from the vertical direction to the transverse direction by the reversing wheel II, is clamped by a clamping mechanism of a wire collecting part and is conveyed to the support wheel II by the transverse reciprocating mechanism I, passes through a wire outlet II, passes through a wire penetrating hole of the auxiliary wire penetrating support I of the wire collecting part, the two auxiliary wire penetrating wheels and the wire arrangement component, enters between two semi-cylindrical wire winding rollers of the wire collecting part, a wire winding driving part of the wire collecting part drives the two semi-cylindrical wire winding rollers to rotate and clamp the working wire, a roller shaft and a protrusion of a wire winding rotating needle enter a limiting rail from the rotating rail and is clamped in the limiting rail, rotating the cylindrical wire winding roller to wind the working wire on the cylindrical wire winding roller;
the plate fixing device comprises a heightening frame, a plate rotating driving piece, a sucker frame I and a sucker I arranged on the sucker frame I; the heightening frame is arranged on a moving part of the longitudinal reciprocating mechanism; the plate rotating driving piece is arranged on the heightening frame, and the rotating shaft is longitudinally arranged and connected with the suction disc frame I; two sets of panel fixing device are located the both sides of horizontal base, and sucking disc frame I sets up relatively.
Furthermore, in the wire outlet part, an infrared transmitter I and an infrared receiver I which are used for judging whether a wire threading hole is aligned with the wire inlet I or not are respectively arranged on the auxiliary wire threading support I and the wire guide frame; in the wire collecting part, an infrared emitter II and an infrared receiver II which are used for judging whether a wire feeding hole and a wire outlet II are aligned are respectively arranged on the auxiliary wire feeding support I and the wire guide frame.
Furthermore, the yarn guide frame is connected with the cutting machine frame through a vertical reciprocating mechanism III, and a tension sensor used for detecting the tension of the working yarn is arranged on the yarn guide frame.
Furthermore, the carbon fiber composite material plate processing equipment also comprises a rotary lifting device; the rotary lifting device comprises a vertical lifting mechanism, a rotating mechanism, a sucker frame II and a sucker II arranged on the sucker frame II; the rotating mechanism is arranged on a lifting part of the vertical lifting mechanism, and the rotating shaft is connected with the sucking disc frame II; and a channel for the sucking disc II to pass through is arranged on the longitudinal base.
The utility model has the following beneficial effects:
the utility model provides a carbon fiber composite plate processing device which can realize the complex shape processing and accurate processing of a carbon fiber composite plate, such as secondary processing of a tensile test piece, a three-point bending piece, a carbon fiber composite workpiece needing hole expansion and the like, and the processing surface is smooth and high in surface quality, so that the problem that the closed graph of the plate cannot be processed due to the fact that the requirements of automatic wire threading and hole expansion, automatic wire replacement and the like cannot be met is solved, the processing surface smoothness and the surface quality are greatly improved, the processing cost is low, meanwhile, the automation of wire replacement and wire threading can be realized, the manpower is saved, and the processing efficiency is greatly improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is an overall view of a carbon fiber composite panel processing apparatus;
FIG. 2 is an overall view of the cutting device;
FIG. 3 is an enlarged view of the filament winding assembly and the cable assembly;
FIG. 4 is an exploded view of the wire-wrapping assembly;
FIG. 5 is a plan view of a cylindrical forming roll;
FIG. 6 is a perspective view of a semi-cylindrical winding roll;
FIG. 7 is an enlarged view of the auxiliary thread guiding assembly;
FIG. 8 is a view of the inside of the godet frame;
FIG. 9 is an enlarged view of the traverse mechanism I and the holding mechanism;
fig. 10 is an overall view of the auxiliary processing device;
FIG. 11 is an overall view of the panel fixing device;
fig. 12 is an overall view of the rotary lifting device.
Icon: the cutting machine frame 100, a working wire 200, a wire winding assembly 300, a semi-cylindrical wire winding roller 301, a roller shaft 302, a wire winding rotating needle 303, a semi-wire winding rotating needle groove 304, a rotating rail 305, a limiting rail 306, a wire winding servo motor 307, an auxiliary wire threading assembly 400, an auxiliary wire threading support I401, an auxiliary wire threading support II 402, an auxiliary wire threading wheel 403, an auxiliary wire threading rotating needle 404, a vertical limiting rod 405, a semi-auxiliary wire threading rotating needle groove 406, an auxiliary wire threading servo motor 407, a wire guide frame 501, a wire outlet I501.1, a wire inlet II 501.2, a support wheel I502.1, a support wheel II 502.2, a reversing wheel I503.1, a reversing wheel II.2, a transverse reciprocating mechanism I504, a clamping mechanism 505, a ball screw pair 506, a ball screw wire arranging device 600, a portal frame 701, a transverse reciprocating mechanism II 702, a vertical reciprocating mechanism II 703, an electric main shaft 704, a tool bit 705, a tool rest 706, a height increasing frame 802, a suction cup frame I802, a suction cup I803, a suction cup 803I, The plate fixing device comprises a plate fixing motor 804, a speed reducer 805, a suction cup frame II 901, a suction cup II 902, an air cylinder 903, a rotating motor 904, a transverse base 1001, a transverse reciprocating mechanism III 1002, a longitudinal base 1003 and a longitudinal reciprocating mechanism 1004.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment provides a carbon fiber composite board processing device, which comprises a cutting device, an auxiliary processing device, a board fixing device for fixing a carbon fiber composite board, a rotary lifting device, a transverse base 1001, a transverse reciprocating mechanism III 1002 arranged on the transverse base 1001, a longitudinal base 1003 and a longitudinal reciprocating mechanism 1004 arranged on the longitudinal base 1003, wherein the transverse base 1001 is perpendicular to the longitudinal base 1003. The transverse reciprocating mechanism III 1002 and the longitudinal reciprocating mechanism 1004 comprise linear transmission mechanisms such as but not limited to a ball screw pair, a synchronous belt linear module, a gear rack and the like.
The cutting device comprises a cutter frame 100, a working wire 200, a wire outlet part and a wire collecting part which are arranged on the cutter frame 100, wherein the cutter frame 100 is arranged on a moving part of a transverse reciprocating mechanism III 1002.
The wire outlet part positioned above and the wire receiving part positioned below are vertically arranged on the cutting rack 100 and respectively comprise a wire winding assembly 300, a flat cable assembly, an auxiliary wire penetrating assembly 400 and a wire guiding assembly.
The wire winding assembly 300 comprises two semi-cylindrical wire winding rollers 301, a roller shaft 302, a wire winding rotating needle 303 and a wire winding driving piece; the semi-circular end surface of the semi-cylindrical winding roller 301 is provided with a semi-winding needle rotating groove 304, the two semi-cylindrical winding rollers 301 are jointed to form a cylindrical winding roller, the circular end surface of the cylindrical winding roller is provided with a winding needle rotating groove formed by the two semi-winding needle rotating grooves 304, the axial section of the semi-cylindrical winding roller 301 penetrates through the center of the winding needle rotating groove, winding needle rotating tracks are arranged on two sides of the center of the winding needle rotating groove, the winding needle rotating tracks are arc tracks bending towards the center of the winding needle rotating groove, each winding needle rotating track is cut into a rotating track 305 and a limiting track 306 which are respectively positioned on the two semi-cylindrical winding rollers 301 by the axial section of the semi-cylindrical winding roller 301, and the depth of the rotating track 305 is smaller than that of the limiting track 306; roller 302 and wire winding are changeed the needle 303 and are located the both ends of cylinder wire winding roller respectively, and roller 302 and wire winding are changeed and all are provided with on the needle 303 and change the protruding 307 of needle track slip joint with the wire winding, and roller 302 rotates and installs on cutting frame 100, and the wire winding is changeed needle 303 and is rotated by the wire winding driving piece drive, and the wire winding driving piece is wire winding servo motor 307 in this embodiment.
The auxiliary threading assembly 400 comprises an auxiliary threading bracket I401, an auxiliary threading bracket II 402, an auxiliary threading wheel 403, an auxiliary threading rotating needle 404 and an auxiliary threading driving piece; the auxiliary wire threading bracket I401 is connected with the cutting rack 100 through a vertical reciprocating mechanism I (in the embodiment, the vertical reciprocating mechanism I can adopt a ball screw pair, a synchronous belt linear module, a gear rack and the like, which are not shown in the figure), a wire threading hole facing a wire guiding assembly and openings facing a wire winding assembly 300 and a wire arranging assembly are arranged, a vertical limiting rod 405 is arranged on the openings, and two auxiliary wire threading brackets II 402 are arranged on the vertical limiting rod 405 in a sliding manner; the opening of the auxiliary wire threading support II 402 is opposite to the opening of the auxiliary wire threading support I401, an auxiliary wire threading wheel 403 is rotatably mounted on the opening of the auxiliary wire threading support II 402, and the two auxiliary wire threading supports II 402 are symmetrically arranged on two sides of a wire threading hole on a vertical limiting rod 405 of the same auxiliary wire threading support I401. Semi-auxiliary threading rotating needle grooves 406 are formed in the outer sides of side plates, parallel to the auxiliary threading wheels 403, of the two auxiliary threading supports II 402, after the two auxiliary threading supports II 402 are attached, the two semi-auxiliary threading rotating needle grooves 406 form the auxiliary threading rotating needle grooves, the connecting surfaces of the two auxiliary threading supports II 402 penetrate through the centers of the auxiliary threading rotating needle grooves, auxiliary threading rotating needle rails are arranged on two sides of the center of each auxiliary threading rotating needle groove, and the auxiliary threading rotating needle rails are arc-shaped rails (the shapes of the auxiliary threading rotating needle rails are the same as those of the winding rotating needle rails) which are bent towards the centers of the auxiliary threading rotating needle grooves; the auxiliary threading rotating needle 404 is located in the auxiliary threading rotating needle groove, is provided with a protrusion slidably clamped with the auxiliary threading rotating needle rail, and is driven to rotate by an auxiliary threading driving member, which is an auxiliary threading servo motor 407 in this embodiment.
The yarn guiding assembly comprises a yarn guiding frame 501, a supporting wheel, a reversing wheel and a transverse reciprocating mechanism I504, wherein the supporting wheel, the reversing wheel and the transverse reciprocating mechanism I are arranged in the yarn guiding frame 501; the guide frame 501 is transversely arranged and connected with the cutting machine frame 100 through a vertical reciprocating mechanism III, and the vertical reciprocating mechanism III can adopt a ball screw pair 506, a synchronous belt linear module, a gear rack and the like. The working wire 200 between the two godet frames 501 is a cutting section, and the distance between the two godet frames 501 can be adjusted according to the thickness of the carbon fiber plate to be cut. A first yarn inlet and a first yarn outlet 501.1 are arranged at the two transverse ends of the yarn guide frame 501 of the yarn outlet part, a second yarn inlet and a second yarn outlet are arranged at the two transverse ends of the yarn guide frame 501 of the yarn collecting part, the first yarn inlet faces an auxiliary yarn threading assembly of the yarn outlet part, the second yarn outlet faces an auxiliary yarn threading assembly of the yarn collecting part, and the first yarn outlet 501.1 and the second yarn inlet 501.2 are oppositely arranged; in a silk guide frame 501 of a silk outlet part, a supporting wheel I502.1 is close to a silk inlet I, and a reversing wheel I503.1 is close to a silk outlet I501.1; in a yarn guiding frame 501 of the yarn collecting part, a supporting wheel II 502.2 is close to a yarn outlet II, and a reversing wheel II 503.2 is close to a yarn inlet II 501.2; the transverse reciprocating mechanism I504 is provided with a clamping mechanism 505, the clamping mechanism 505 is driven to transversely reciprocate between the reversing wheel and the supporting wheel, and the transverse reciprocating mechanism I504 can adopt a ball screw pair, a synchronous belt linear module, a gear rack and the like. The working wire 200 is led out from a cylindrical wire winding roller of a wire outlet part, passes through a wire arrangement component of the wire outlet part, two auxiliary wire penetrating wheels 403 and a wire penetrating hole of an auxiliary wire penetrating bracket I401, enters a wire inlet I, passes through a supporting wheel I502.1, is clamped by a clamping mechanism 505 of the wire outlet part, is conveyed to a reversing wheel I503.1 by a transverse reciprocating mechanism I504, passes through a wire outlet I501.1 after being changed from transverse to vertical by the reversing wheel I503.1, enters a wire inlet II 501.2, passes through a wire penetrating hole of an auxiliary wire penetrating bracket I401 of a wire collecting part, two auxiliary wire penetrating wheels 403 and a wire arrangement component after being changed from vertical to transverse by the reversing wheel II 503.2, is clamped by the clamping mechanism 505 of the wire collecting part, is conveyed to the supporting wheel II 502.2 by the transverse reciprocating mechanism I504, passes through a wire outlet II, passes through a wire penetrating hole of the auxiliary wire penetrating bracket I401 of the wire collecting part, the two auxiliary wire penetrating wheels 403 and the wire arranging component, enters between two semi-cylindrical wire winding rollers 301 of the wire collecting part, and the wire winding wire driving component drives the two semi-cylindrical wire winding rollers 301 to rotate to clamp the working wire winding roller 200, the bulges of the roller shaft 302 and the wire-winding rotating needle 303 enter the limiting rail 306 from the rotating rail 305 and are clamped in the limiting rail 306, and the rotating cylindrical wire-winding roller winds the working wire 200 onto the cylindrical wire-winding roller.
In the wire outlet part, an infrared transmitter I and an infrared receiver I which are used for judging whether a wire threading hole is aligned with a wire inlet I or not are respectively arranged on the auxiliary wire threading support I401 and the wire guide frame 501; in the wire collecting part, an infrared emitter II and an infrared receiver II which are used for judging whether a wire feeding hole and a wire outlet II are aligned are respectively arranged on the auxiliary wire feeding support I401 and the wire guiding support 501.
The guide frame 501 is provided with a tension sensor for detecting tension of the working wire 200.
The winding displacement subassembly is ball winding displacement ware 600, is provided with the synchronizing wheel of connecting through the hold-in range on lead screw and the roller 302.
The working wire 200 is a diamond wire saw.
The auxiliary processing device comprises a portal frame 701, a transverse reciprocating mechanism II 702, a vertical reciprocating mechanism II 703 and an electric spindle 704; a beam of the portal frame 701 is parallel to the godet frame 501 and is positioned between the two groups of plate fixing devices; the transverse reciprocating mechanism II 702 is arranged on a beam of the portal frame 701; the vertical reciprocating mechanism II 703 is arranged on a moving part of the transverse reciprocating mechanism II 702; the electric spindle 704 is installed on a moving part of the vertical reciprocating mechanism II 703 and is provided with a tool bit 705 and a grinding head in a pneumatic mode. Two vertical columns of the portal frame 701 are provided with a tool rest 706, and an idle tool bit 705 is arranged on the tool rest 706.
The longitudinal base 1003 is located between two vertical columns of the gantry 701 and is perpendicular to the beam.
The plate fixing device comprises a heightening frame 801, a plate rotating driving piece, a sucker frame I802 and a sucker I803 arranged on the sucker frame I802; the heightening frame 801 is mounted on a moving member of the longitudinal reciprocating mechanism 1004; the plate rotating driving piece is arranged on the heightening frame 801 and comprises a plate fixing motor 804 and a speed reducer 805 connected with the plate fixing motor 804, wherein a rotating shaft of the speed reducer 805 is longitudinally arranged to be perpendicular to a cross beam of the portal frame 701 and connected with the suction cup frame I802. Suction cup I803 is a pneumatic type suction cup.
The rotary lifting device comprises a vertical lifting mechanism, a rotating mechanism, a suction cup frame II 901 and a suction cup II 902 arranged on the suction cup frame II 901; the vertical lifting mechanism is an air cylinder 903, the rotating mechanism is a rotating motor 904, the rotating motor 904 is installed on a lifting component of the air cylinder 903, and a rotating shaft is connected with the suction cup frame II 901; and a channel for the suction cup II 902 to pass through is arranged on the longitudinal base. Suction cup II 902 is a pneumatic suction cup.
The use method of the carbon fiber composite plate processing equipment is as follows:
the method comprises the following steps: fixing the carbon fiber composite material plate at a preset position below a cross beam of the portal frame through a plate fixing device; before the carbon fiber composite board is placed, the board fixing device firstly moves to one end far away from the auxiliary processing device along the longitudinal base 1003, the position of the board fixing device is adjusted according to the size of the carbon fiber composite board, the carbon fiber composite board is placed on a suction cup I803 of the board fixing device, after the positioning is finished, the suction cup I803 tightly sucks the carbon fiber composite board to finish clamping, and then the board fixing device moves to a processing area below the portal frame 701;
step two: the electric spindle 704 moves transversely to a preset position, the carbon fiber composite material plate is punched through vertical movement, and the prefabricated hole is aligned to the wire outlet I501.1 and the wire inlet II 501.2;
step three: the filament outlet part discharges filaments
The working wire 200 is wound on a cylindrical wire winding roller of a wire outlet part, a protrusion of a wire winding rotating needle 303 is clamped in a limiting track 306, the cylindrical wire winding roller is in a closed state, a wire winding driving part drives the cylindrical wire winding roller to rotate forward to discharge the wire, the head end of the working wire 200 is screwed out of a flat cable assembly penetrating through the wire outlet part and enters two auxiliary wire penetrating wheels 403 in an open state, the auxiliary wire penetrating driving part drives the auxiliary wire penetrating rotating needle 404 to rotate forward to clamp the working wire 200 and straighten the working wire 200, the cylindrical wire winding roller continues to rotate forward to discharge the wire, the wire penetrates into a wire penetrating hole of an auxiliary wire penetrating bracket I401, a wire inlet I, a supporting wheel I502.1, a clamping mechanism 505 of the wire outlet part clamps the wire outlet part and is conveyed to a reversing wheel I503.1 by a transverse reciprocating mechanism I504, the transverse direction is changed into a vertical direction by the reversing wheel I503.1, and the wire outlet I.1 and a prefabricated hole are penetrated;
step four: the silk collecting part collects silk
The head end of the working wire 200 enters a wire inlet II 501.2, changes from vertical to horizontal through a reversing wheel II 503.2, is clamped by a clamping mechanism 505 of a wire collecting part and is conveyed to a supporting wheel II 502.2 through a horizontal reciprocating mechanism I504, passes through a wire outlet II, passes through a wire penetrating hole of an auxiliary wire penetrating support I401, two auxiliary wire penetrating wheels 403 in an open state and a wire arranging assembly, enters between two semi-cylindrical wire winding rollers 301 of the wire collecting part, a wire winding driving part of the wire collecting part drives the two semi-cylindrical wire winding rollers 301 to rotate positively and close to clamp the working wire 200, bulges of a roller shaft 302 and a wire winding rotating needle 303 enter a limiting rail 306 from a rotating rail 305 and are clamped in the limiting rail 306, and the working wire 200 is wound on a cylindrical wire winding roller by the rotating cylindrical wire winding roller;
step five: cutting of
The auxiliary threading driving piece of the wire outlet part drives the auxiliary threading rotating needle 404 to rotate reversely, so that the two auxiliary threading wheels 403 are opened, the abrasion to the auxiliary threading wheels 403 when the working wire 200 is repeatedly stretched and cut is avoided, and the cylindrical wire winding rollers of the wire receiving part and the wire outlet part rotate positively and negatively to drive the cutting section of the working wire 200 to move up and down to realize cutting.
In the fifth step, in order to facilitate cutting, the suction cup frame I802 can be driven by the plate fixing motor 804 to drive the carbon fiber composite plate to rotate at a small angle so as to avoid cutting errors; when a carbon fiber composite plate needs to be machined from the other direction, a cutter is waited to return, the air cylinder 903 is ejected out, the suction cup II 902 on the air cylinder is in full contact with the carbon fiber composite plate and tightly sucks the carbon fiber composite plate, the suction cup I803 is unloaded, the carbon fiber composite plate is released, the air cylinder 903 continues to upwards keep the carbon fiber composite plate higher than the suction cup I803, then the rotating motor 904 drives the suction cup frame II 901 to rotate by a required angle, the air cylinder 903 returns, after the suction cup I803 is in full contact with the carbon fiber composite plate and tightly sucks the carbon fiber composite plate, the suction cup II 902 is unloaded, the carbon fiber composite plate is put down, the air cylinder 903 returns, and the whole rotary lifting device returns to the initial point.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the utility model has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and these modifications or substitutions do not depart from the spirit of the corresponding technical solutions of the embodiments of the present invention.
Claims (4)
1. The carbon fiber composite material plate processing equipment is characterized by comprising a cutting device, a plate fixing device, a transverse base, a transverse reciprocating mechanism III arranged on the transverse base, a longitudinal base and a longitudinal reciprocating mechanism arranged on the longitudinal base, wherein the transverse reciprocating mechanism III is arranged on the transverse base;
the transverse base is vertical to the longitudinal base; the cutting device comprises a cutting rack, a working wire, a wire outlet part and a wire receiving part, wherein the wire outlet part and the wire receiving part are arranged on the cutting rack;
the cutting machine frame is arranged on a moving part of the transverse reciprocating moving mechanism III;
the wire outlet part and the wire receiving part are vertically arranged on the cutting rack and respectively comprise a wire winding assembly, a wire arranging assembly, an auxiliary wire penetrating assembly and a wire guiding assembly;
the wire winding assembly comprises two semi-cylindrical wire winding rollers, a roller shaft, a wire winding rotating needle and a wire winding driving piece;
the semi-circular end surfaces of the semi-cylindrical winding rollers are provided with semi-winding needle rotating grooves, the two semi-cylindrical winding rollers are attached to form the cylindrical winding rollers, the circular end surfaces of the cylindrical winding rollers form the winding needle rotating grooves through the two semi-winding needle rotating grooves, the axial tangent planes of the semi-cylindrical winding rollers penetrate through the centers of the winding needle rotating grooves, winding needle rotating rails are arranged on two sides of the centers of the winding needle rotating grooves, the winding needle rotating rails are arc-shaped rails bending towards the centers of the winding needle rotating grooves, each winding needle rotating rail is cut into a rotating rail and a limiting rail which are respectively positioned on the two semi-cylindrical winding rollers through the axial tangent plane of the semi-cylindrical winding roller, and the depth of the rotating rail is smaller than that of the limiting rail;
the roller shaft and the wire winding rotating needle are respectively positioned at two ends of the cylindrical wire winding roller, the roller shaft and the wire winding rotating needle are respectively provided with a bulge which is in sliding clamping connection with the wire winding rotating needle rail, the roller shaft is rotatably installed on the cutting rack, and the wire winding rotating needle is driven to rotate by the wire winding driving piece;
the auxiliary wire threading assembly comprises an auxiliary wire threading support I, an auxiliary wire threading support II, an auxiliary wire threading wheel, an auxiliary wire threading rotating needle and an auxiliary wire threading driving piece;
the auxiliary wire threading support I is connected with the cutting rack through a vertical reciprocating mechanism I and is provided with a wire threading hole facing the wire guiding assembly and an opening facing the wire winding assembly and the wire arranging assembly, a vertical limiting rod is arranged on the opening, and two auxiliary wire threading supports II are arranged on the vertical limiting rod in a sliding manner;
the opening of the auxiliary wire threading support II is opposite to the opening of the auxiliary wire threading support I, an auxiliary wire threading wheel is rotatably mounted on the opening of the auxiliary wire threading support II, semi-auxiliary wire threading rotating needle grooves are formed in the outer sides of side plates, parallel to the auxiliary wire threading wheels, of the two auxiliary wire threading supports II, after the two auxiliary wire threading supports II are attached, the two semi-auxiliary wire threading rotating needle grooves form auxiliary wire threading rotating needle grooves, the joint faces of the two auxiliary wire threading supports II penetrate through the center of the auxiliary wire threading rotating needle grooves, auxiliary wire threading rotating needle rails are arranged on two sides of the center of the auxiliary wire threading rotating needle grooves, and the auxiliary wire threading rotating needle rails are arc-shaped rails bent towards the center of the auxiliary wire threading rotating needle grooves;
the auxiliary threading rotating needle is positioned in the auxiliary threading rotating needle groove, is provided with a bulge in sliding clamping connection with the auxiliary threading rotating needle track, and is driven to rotate by the auxiliary threading driving piece;
the yarn guide assembly comprises a yarn guide frame, a supporting wheel, a reversing wheel and a transverse reciprocating mechanism I, wherein the supporting wheel, the reversing wheel and the transverse reciprocating mechanism I are arranged in the yarn guide frame;
the yarn guide frame is transversely arranged, a yarn inlet I and a yarn outlet I are arranged at the transverse two ends of the yarn guide frame of the yarn outlet part, a yarn inlet II and a yarn outlet II are arranged at the transverse two ends of the yarn guide frame of the yarn collecting part, the yarn inlet I faces to the auxiliary yarn threading assembly of the yarn outlet part, the yarn outlet II faces to the auxiliary yarn threading assembly of the yarn collecting part, and the yarn outlet I and the yarn inlet II are oppositely arranged;
in a yarn guide frame of a yarn outlet part, a support wheel I is close to a yarn inlet I, and a reversing wheel I is close to a yarn outlet I;
in a yarn guide frame of the yarn collecting part, a support wheel II is close to a yarn outlet II, and a reversing wheel II is close to a yarn inlet II;
the transverse reciprocating mechanism I is provided with a clamping mechanism which is driven to transversely reciprocate between the reversing wheel and the supporting wheel;
the working wire is led out from a cylindrical wire winding roller of a wire outlet part, passes through a wire arrangement component of the wire outlet part, two auxiliary wire penetrating wheels and a wire penetrating hole of an auxiliary wire penetrating support I, enters a wire inlet I, passes through a support wheel I, is clamped by a clamping mechanism of the wire outlet part and is conveyed to a reversing wheel I by a transverse reciprocating mechanism I, passes through the reversing wheel I from the transverse direction to the vertical direction, passes through a wire outlet I, enters a wire inlet II, passes through the reversing wheel II from the vertical direction to the transverse direction, is clamped by a clamping mechanism of a wire collecting part and is conveyed to the support wheel II by the transverse reciprocating mechanism I, passes through the wire outlet II, passes through a wire penetrating hole of the auxiliary wire penetrating support I of the wire collecting part, the two auxiliary wire penetrating wheels and the wire arrangement component, enters between two semi-cylindrical wire winding rollers of the wire collecting part, a wire winding driving part of the wire collecting part drives the two semi-cylindrical wire winding rollers to rotate and clamp the working wire, a roller shaft and a protrusion of a wire winding rotating needle enter a limiting rail from the rotating rail and is clamped in the limiting rail, rotating the cylindrical wire winding roller to wind the working wire on the cylindrical wire winding roller;
the plate fixing device comprises a heightening frame, a plate rotating driving piece, a sucker frame I and a sucker I arranged on the sucker frame I;
the heightening frame is arranged on a moving part of the longitudinal reciprocating moving mechanism;
the plate rotating driving piece is arranged on the heightening frame, and the rotating shaft is longitudinally arranged and connected with the suction disc frame I;
two sets of panel fixing device are located the both sides of horizontal base, and sucking disc frame I sets up relatively.
2. The carbon fiber composite plate processing equipment as claimed in claim 1, wherein in the wire outlet part, an infrared transmitter I and an infrared receiver I which are used for judging whether a wire threading hole and a wire inlet I are aligned are respectively arranged on the auxiliary wire threading bracket I and the wire guide frame;
in the wire collecting part, an infrared emitter II and an infrared receiver II which are used for judging whether a wire feeding hole and a wire outlet II are aligned are respectively arranged on the auxiliary wire feeding support I and the wire guiding frame.
3. The carbon fiber composite plate processing equipment as claimed in claim 2, wherein the godet frame is connected with the cutter frame through a vertical reciprocating mechanism III, and a tension sensor for detecting the tension of the working wire is arranged on the godet frame.
4. The carbon fiber composite plate processing device according to any one of claims 1 to 3, further comprising a rotary lifting device;
the rotary lifting device comprises a vertical lifting mechanism, a rotating mechanism, a sucking disc frame II and a sucking disc II arranged on the sucking disc frame II;
the rotating mechanism is arranged on a lifting part of the vertical lifting mechanism, and the rotating shaft is connected with the sucking disc frame II;
and a channel for the suction cup II to pass through is arranged on the longitudinal base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220489942.0U CN217020582U (en) | 2022-03-09 | 2022-03-09 | Carbon-fibre composite panel processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220489942.0U CN217020582U (en) | 2022-03-09 | 2022-03-09 | Carbon-fibre composite panel processing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN217020582U true CN217020582U (en) | 2022-07-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220489942.0U Active CN217020582U (en) | 2022-03-09 | 2022-03-09 | Carbon-fibre composite panel processing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116296834A (en) * | 2023-05-24 | 2023-06-23 | 常州市华纺纺织仪器有限公司 | Fiber yarn stretching detector |
-
2022
- 2022-03-09 CN CN202220489942.0U patent/CN217020582U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116296834A (en) * | 2023-05-24 | 2023-06-23 | 常州市华纺纺织仪器有限公司 | Fiber yarn stretching detector |
| CN116296834B (en) * | 2023-05-24 | 2023-08-04 | 常州市华纺纺织仪器有限公司 | Fiber yarn stretching detector |
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