CN214644707U - Energy-conserving efficient high-speed shearing pulping machine - Google Patents

Energy-conserving efficient high-speed shearing pulping machine Download PDF

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Publication number
CN214644707U
CN214644707U CN202120442310.4U CN202120442310U CN214644707U CN 214644707 U CN214644707 U CN 214644707U CN 202120442310 U CN202120442310 U CN 202120442310U CN 214644707 U CN214644707 U CN 214644707U
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pipe
pulping tank
water inlet
circulating
efficient high
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CN202120442310.4U
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Chinese (zh)
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赵东昕
赵玉敏
史彦明
陈力宁
魏晓乐
冯江召
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Hebei Zhucheng Machinery Co ltd
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Hebei Zhucheng Machinery Co ltd
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Abstract

The utility model discloses an energy-saving and high-efficiency high-speed shearing pulping machine, which comprises a base, wherein a pulping tank is arranged on the right side of the base; the left end of the pulping tank is provided with an outlet pipe and a circulating pipe; the outlet pipe and the circulating pipe are connected with a tee joint, and the tee joint is connected with a material conveying pipe through a pneumatic pipe clamp valve; the outlet of the circulating pipe is opposite to and faces the stirring impeller, and the stirring impeller is sleeved on the stirring shaft; the upper end of the stirring shaft penetrates out of the pulping tank and is provided with a stirring shaft connecting bearing, and the lower end of the stirring shaft is provided with a stirring wing; the upper end of the pulping tank is provided with a discharge hole; a supporting channel steel is arranged at the left side of the base, a circulating pump is arranged at the upper end of the supporting channel steel, and a motor is arranged at the upper end of the circulating pump; one end of the circulating pump is communicated with a hose, and the other end of the circulating pump is communicated with a circulating pipe; the hose is communicated with a water inlet pipe, and the water inlet pipe is connected with a pulping tank through a pipeline. The utility model discloses energy-conserving efficient high-speed shearing pulping machine easy operation, convenient to use produces the thick liquid and no longer agglomerates.

Description

Energy-conserving efficient high-speed shearing pulping machine
Technical Field
The utility model relates to a grout preparation field especially relates to an energy-conserving efficient high-speed shearing pulping machine.
Background
The high-speed pulping machine is a special equipment for mixing cement, additive and other materials with water and quickly preparing the mixture into slurry, and is mainly used for preparing the slurry in engineering construction of traffic, railways, buildings and the like. At present, domestic pulpers mainly adopt a mode that a motor drives a blade to stir to generate shearing force to fully mix materials, but the added raw materials cannot be scattered by the existing high-speed pulpers, so that the phenomenon of slurry caking is easy to occur when the raw materials are mixed with water, the quality of the slurry is influenced, and the energy-saving and high-efficiency high-speed shearing pulper is needed to help solve the problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an energy-conserving efficient high-speed shearing pulping machine solves the problem of thick liquid caking.
In order to solve the technical problem, the utility model adopts the following technical scheme:
the utility model relates to an energy-saving and high-efficiency high-speed shearing pulping machine, which comprises a base, wherein a pulping tank is arranged at the right side position of the upper end of the base; the lower part of the left end of the pulping tank is provided with an outlet pipe, and the upper part of the left end of the outlet pipe is communicated with a circulating pipe; the outlet pipe and the circulating pipe are connected with a tee joint, and the tee joint is connected with a material conveying pipe through a pneumatic pipe clamp valve; the outlet of the circulating pipe extends into the pulping tank and is opposite to the stirring impeller, and the stirring impeller is sleeved on the stirring shaft; the upper end of the stirring shaft penetrates out of the pulping tank and is provided with a stirring shaft connecting bearing, and the lower end of the stirring shaft is provided with stirring wings; the upper end of the pulping tank is provided with a discharge hole, and the discharge hole is positioned above the stirring impeller; a supporting channel steel is arranged at the left side of the base, a circulating pump is arranged at the upper end of the supporting channel steel, and a motor is arranged at the upper end of the circulating pump; one end of the circulating pump is communicated with a hose, and the other end of the circulating pump is communicated with a circulating pipe; the hose intercommunication has the inlet tube, the inlet tube with pulping tank pipe connection is in the same place.
Furthermore, the pneumatic pipe clamp valve is connected with the material conveying pipe and the tee joint through a pipe clamp valve flange.
Further, the lower extreme front and back symmetry of pulping tank sets up the channel-section steel, the lower extreme of channel-section steel is provided with sensor upper fixed plate, the lower extreme of sensor upper fixed plate is provided with weighing device, weighing device's lower extreme is provided with sensor bottom plate, sensor bottom plate installs on the base up end.
Further, the top of the hose is provided with a joint. The joint is connected with the water inlet pipe through a ball valve.
Furthermore, the end of the water inlet pipe is provided with a threaded elbow, and the threaded elbow is connected with an external water supply pipe.
Furthermore, an electromagnetic flowmeter and a manual gate valve are arranged on the water inlet pipe.
Furthermore, the two ends of the manual gate valve are provided with gate valve flanges, and the gate valve flanges are respectively connected with a water inlet pipe and a pulping tank through a water conveying pipe and a pulping tank water inlet pipe.
Furthermore, the outlet pipe is connected with a shear pump water inlet which is communicated with the pulping tank.
Further, the outlet pipe is connected with a sewage discharge pipe, the lower end of the sewage discharge pipe is provided with a sewage discharge elbow, the sewage discharge elbow is connected with a pull rod type quick joint, and the pull rod type quick joint is connected with an external sewage discharge channel.
Compared with the prior art, the utility model discloses a beneficial technological effect:
the energy-saving and efficient high-speed shearing pulping machine of the utility model enables water flow to be continuously discharged from the circulating pipe through the circulating pump, so that the stirring impeller rotates, and when the impeller rotates, the material is added from the discharging hole, so that the added material can be always in a dispersed state and is fully mixed with water; then, the slurry in the pulping tank is fully stirred by the rotation of the stirring wing at the bottom of the pulping tank, and the phenomenon of slurry agglomeration is avoided. In a word, the utility model discloses energy-conserving efficient high-speed shearing pulping machine easy operation, convenient to use produces the thick liquid and no longer agglomerates.
Drawings
The present invention will be further explained with reference to the following description of the drawings.
FIG. 1 is a main view of the energy-saving and high-efficiency high-speed shearing pulping machine of the present invention;
FIG. 2 is a side view of the energy-saving and high-efficiency high-speed shearing pulper of the present invention;
FIG. 3 is a top view of the energy-saving and high-efficiency high-speed shearing pulper of the present invention;
description of reference numerals: 1. a base; 2. an outlet pipe; 3. supporting channel steel; 4. a pneumatic pinch valve; 5. a pinch valve flange; 6. a delivery pipe; 7. a hose; 8. a circulation pump; 9. a joint; 10. a ball valve; 11. an electric motor; 12. a threaded elbow; 13. a water inlet pipe; 14. an electromagnetic flow meter; 15. a manual gate valve; 16. a water delivery pipe; 17. a gate valve flange; 18. the stirring shaft is connected with a bearing; 19. a stirring impeller; 20. a stirring shaft; 21. a stirring wing; 22. a pulping tank; 23. channel steel; 24. a fixing plate is arranged on the sensor; 25. a weighing device; 26. a sensor lower fixing plate; 27. a circulation pipe; 28. a shear pump water inlet; 29. a tee joint; 30. and (6) discharging the material.
Detailed Description
As shown in fig. 1-3, an energy-saving and efficient high-speed shearing pulping machine comprises a base 1, and a pulping tank 22 is installed at the right side position of the upper end of the base 1. The outlet pipe 2 is arranged at the lower part of the left end of the pulping tank 22, and the upper part of the left end is communicated with a circulating pipe 27. The outlet pipe 2 is connected with a shear pump inlet 28, the shear pump inlet 28 is communicated with the pulping tank 22, and cement materials in the pulping tank 22 reach the outlet pipe 2 after coming out of the shear pump water inlet 28.
The outlet pipe 2 and the circulating pipe 27 are connected with a tee joint 29, the tee joint 29 is connected with a material conveying pipe 6 through a pneumatic pipe clamping valve 4, the material conveying pipe 6 is connected with the slurry storage tank, the outlet pipe 2 is connected with the material conveying pipe 6 through a circulating pump 8, and cement materials in the pulping tank 22 are conveyed into the slurry storage tank from the material conveying pipe 6 under the action of the circulating pump.
The outlet of the circulating pipe 27 extends into the pulping tank 22 and is opposite to the stirring impeller 19, and the water flow sprayed from the circulating pipe 27 washes the stirring impeller 19 to realize the rotation of the stirring impeller 19, so that the raw material is fully dispersed, and the dispersed raw material is fully mixed with the water. The stirring impeller 19 is sleeved on the stirring shaft 20; the upper end of the stirring shaft 20 penetrates out of the pulping tank 22 and then is provided with a stirring shaft connecting bearing 18, the lower end of the stirring shaft is provided with a stirring wing 21, and the stirring wing 21 is used for stirring the mixed pulp to prevent the pulp from caking. The upper end of the pulping tank 22 is provided with a discharge hole 30, and the discharge hole 30 is positioned above the stirring impeller 19.
Install support channel-section steel 3 on the left side position of base 1, support 3 upper ends of channel-section steel and install circulating pump 8, motor 11 is installed to circulating pump 8 upper end. One end of the circulating pump 8 is communicated with a hose 7, and the other end is communicated with a circulating pipe 27. The hose 7 is communicated with a water inlet pipe 13, and the water inlet pipe 13 is connected with the pulping tank 22 through a pipeline. The top of the hose 7 is provided with a joint 9, and the joint 9 is connected with the water inlet pipe 13 through a ball valve 10. The end of the water inlet pipe 13 is provided with a threaded elbow 12, and the threaded elbow 12 is connected with an external water supply pipe. An electromagnetic flow meter 14 and a manual gate valve 15 are installed on the water inlet pipe 13, the magnetic flow meter 14 is used for metering and controlling single water supply, and the manual gate valve 15 is used for adjusting the flow rate of regional water and the water pressure. The gate valve flange 17 is installed at the both ends of manual gate valve 15, gate valve flange 17 is connected with inlet tube 13 and slurrying jar 22 respectively through raceway 16 and slurrying jar inlet tube 31. The circulating pump 8 is started to realize the liquid circulation in the pulping tank 22, so that the circulating pipe 27 continuously provides stirring power for the stirring impeller 19, the stirring impeller breaks up the raw materials, and the water and the raw materials are fully mixed.
The pneumatic pipe clamp valve 4 is connected with the material conveying pipe 6 and the tee joint 29 through a pipe clamp valve flange 5. When the pneumatic pipe clamp valve 4 is in a closed state, cement slurry in the pulping tank 22 flows out from the water inlet 28 of the shear pump, enters the pulp storage tank 22 from the circulating pipe 27 after passing through the tee joint 29 to form circulation, after 20 seconds of circulation, the valve at the position where the tee joint 29 is connected with the outlet pipe 2 is closed, the pneumatic pipe clamp valve 4 is opened again, and finished cement slurry flows out from the conveying pipe 6.
The utility model discloses a cement mortar production device, including slurrying jar 22, sensor upper fixed plate 24 is installed to the symmetry installation channel-section steel 23 around the lower extreme of slurrying jar 22, sensor upper fixed plate 24 is installed to the lower extreme of channel-section steel 23, weighing device 25 is installed to the lower extreme of sensor upper fixed plate 24, and weighing device 25 weighs the cement mortar in the slurrying jar 22. A sensor lower fixing plate 26 is installed at the lower end of the weighing device 25, and the sensor lower fixing plate 26 is installed on the upper end face of the base 1.
The outlet pipe 2 is connected with a sewage discharge pipe 32, a sewage discharge elbow 33 is installed at the lower end of the sewage discharge pipe 32, the sewage discharge elbow 33 is connected with a pull rod type quick joint 34, and the pull rod type quick joint 34 is connected with an external sewage discharge channel. When the pulping tank 22 needs to be cleaned, sewage in the pulping tank 22 flows through the tee joint 29, passes through the water outlet 2, enters the sewage discharge pipe 32 and is finally discharged out of the tank body.
The utility model discloses an operation process as follows:
firstly, adding water into a pulping tank according to a pulping proportion, metering the water adding amount by a flowmeter, and manually or mechanically adding cement according to requirements. The pneumatic pinch valve 4 is closed and the water and cement mixture is drawn in through the shear pump inlet 28 and out the circulation tube 27 to form a shear cycle. Finally, the valve at the outlet pipe 2 connected with the tee 29 is closed, the pneumatic pipe clamp valve 4 is opened again, and the finished cement paste is discharged from the material conveying pipe 6. Because cement is adding jar body in-process and is producing easily and float the caking, influence slurrying efficiency and block up the import easily, so increase the stirring wing at the jar body and break up the stirring, what this embodiment adopted is that the high-speed rivers of circulating pipe 27 impact the impeller rotation, reach and break up the stirring function to floating the caking to improve slurrying efficiency. The water flow of the shear pump is utilized to save one motor, and the energy-saving effect is achieved.
The above-mentioned embodiments are only intended to describe the preferred embodiments of the present invention, but not to limit the scope of the present invention, and those skilled in the art should also be able to make various modifications and improvements to the technical solution of the present invention without departing from the spirit of the present invention, and all such modifications and improvements are intended to fall within the scope of the present invention as defined in the appended claims.

Claims (9)

1. The utility model provides an energy-conserving efficient high-speed shearing pulping machine which characterized in that: comprises a base (1), wherein a pulping tank (22) is arranged at the right side position of the upper end of the base (1); an outlet pipe (2) is arranged at the lower part of the left end of the pulping tank (22), and the upper part of the left end is communicated with a circulating pipe (27); the outlet pipe (2) and the circulating pipe (27) are connected with a tee joint (29), and the tee joint (29) is connected with a material conveying pipe (6) through a pneumatic pipe clamp valve (4); the outlet of the circulating pipe (27) extends into the pulping tank (22) and is opposite to and impacts against the stirring impeller (19), and the stirring impeller (19) is sleeved on the stirring shaft (20); the upper end of the stirring shaft (20) penetrates out of the pulping tank (22) and is provided with a stirring shaft connecting bearing (18), and the lower end of the stirring shaft is provided with a stirring wing (21); a discharge hole (30) is formed in the upper end of the pulping tank (22), and the discharge hole (30) is located above the stirring impeller (19); a supporting channel steel (3) is arranged at the left side of the base (1), a circulating pump (8) is arranged at the upper end of the supporting channel steel (3), and a motor (11) is arranged at the upper end of the circulating pump (8); one end of the circulating pump (8) is communicated with a hose (7), and the other end of the circulating pump is communicated with a circulating pipe (27); the hose (7) is communicated with a water inlet pipe (13), and the water inlet pipe (13) is connected with the pulping tank (22) through a pipeline.
2. The energy efficient high shear pulper of claim 1, wherein: the pneumatic pipe clamp valve (4) is connected with the material conveying pipe (6) and the tee joint (29) through a pipe clamp valve flange (5).
3. The energy efficient high shear pulper of claim 1, wherein: the utility model discloses a pulping tank, including pulping tank (22), lower extreme front and back symmetry sets up channel-section steel (23), the lower extreme of channel-section steel (23) is provided with sensor upper fixed plate (24), the lower extreme of sensor upper fixed plate (24) is provided with weighing device (25), the lower extreme of weighing device (25) is provided with sensor bottom plate (26), install sensor bottom plate (26) on base (1) up end.
4. The energy efficient high shear pulper of claim 1, wherein: the top of the hose (7) is provided with a joint (9), and the joint (9) is connected with the water inlet pipe (13) through a ball valve (10).
5. The energy efficient high shear pulper of claim 1, wherein: the end part of the water inlet pipe (13) is provided with a threaded elbow (12), and the threaded elbow (12) is connected with an external water supply pipe.
6. The energy efficient high shear pulper of claim 1, wherein: an electromagnetic flowmeter (14) and a manual gate valve (15) are arranged on the water inlet pipe (13).
7. The energy efficient high shear pulper of claim 6, wherein: and gate valve flanges (17) are arranged at two ends of the manual gate valve (15), and the gate valve flanges (17) are respectively connected with a water inlet pipe (13) and a pulping tank (22) through a water conveying pipe (16) and a pulping tank water inlet pipe (31).
8. The energy efficient high shear pulper of claim 1, wherein: the outlet pipe (2) is connected with a shear pump water inlet (28), and the shear pump water inlet (28) is communicated with the pulping tank (22).
9. The energy efficient high shear pulper of claim 1, wherein: the sewage draining device is characterized in that the outlet pipe (2) is connected with a sewage draining pipe (32), a sewage draining elbow (33) is arranged at the lower end of the sewage draining pipe (32), the sewage draining elbow (33) is connected with a pull rod type quick joint (34), and the pull rod type quick joint (34) is connected with an external sewage draining channel.
CN202120442310.4U 2021-03-01 2021-03-01 Energy-conserving efficient high-speed shearing pulping machine Active CN214644707U (en)

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Application Number Priority Date Filing Date Title
CN202120442310.4U CN214644707U (en) 2021-03-01 2021-03-01 Energy-conserving efficient high-speed shearing pulping machine

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Application Number Priority Date Filing Date Title
CN202120442310.4U CN214644707U (en) 2021-03-01 2021-03-01 Energy-conserving efficient high-speed shearing pulping machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117514047A (en) * 2023-11-16 2024-02-06 河北铸诚工矿机械有限公司 Underground freezing Kong Dazuan mud filtering and recycling device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117514047A (en) * 2023-11-16 2024-02-06 河北铸诚工矿机械有限公司 Underground freezing Kong Dazuan mud filtering and recycling device
CN117514047B (en) * 2023-11-16 2024-05-14 河北铸诚工矿机械有限公司 Underground freezing Kong Dazuan mud filtering and recycling device

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