CN206769910U - A kind of shield weighing apparatus shield mud unified collocation equipment - Google Patents
A kind of shield weighing apparatus shield mud unified collocation equipment Download PDFInfo
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- CN206769910U CN206769910U CN201720652116.2U CN201720652116U CN206769910U CN 206769910 U CN206769910 U CN 206769910U CN 201720652116 U CN201720652116 U CN 201720652116U CN 206769910 U CN206769910 U CN 206769910U
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Abstract
本实用新型公开了一种盾构用衡盾泥一体化配置设备,包括流塑体搅拌罐、螺杆泵、变频控制柜、电机、离心泵和塑化剂储浆罐;所述电机传动连接于所述流塑体搅拌罐的搅拌轴,所述流塑体搅拌罐连通于所述螺杆泵的进口,所述螺杆泵的出口连通于流塑体输出管;所述塑化剂储浆罐连通所述离心泵的进口,所述离心泵的出口连通于塑化剂输出管;所述螺杆泵和离心泵均连接于变频控制柜;所述流塑体输出管内沿着液体流动的方向依次设有逆止阀和螺旋叶片,所述塑化剂输出管连通于所述流塑体输出管并且其输出口位于所述逆止阀和螺旋叶片之间。本实用新型实现衡盾泥材料的搅拌、混合、运输、泵送的一体化和连续化,效率更高。
The utility model discloses a balance-shield-mud integrated configuration equipment for shield tunneling, which comprises a fluid plastic mixing tank, a screw pump, a frequency conversion control cabinet, a motor, a centrifugal pump and a plasticizer slurry storage tank; the motor transmission is connected to the The stirring shaft of the fluid plastic mixing tank, the fluid plastic mixing tank is connected to the inlet of the screw pump, and the outlet of the screw pump is connected to the fluid plastic output pipe; the plasticizer storage tank is connected to The inlet of the centrifugal pump and the outlet of the centrifugal pump are connected to the plasticizer output pipe; both the screw pump and the centrifugal pump are connected to the frequency conversion control cabinet; There is a check valve and a spiral blade, the plasticizer output pipe is communicated with the fluid plastic body output pipe and its output port is located between the check valve and the spiral blade. The utility model realizes the integration and continuity of stirring, mixing, transportation and pumping of the balance shield mud material, and has higher efficiency.
Description
技术领域technical field
本实用新型属于盾构隧道工程技术领域,具体涉及对衡盾泥材料进行搅拌、混合、泵送一体化配制的设备。The utility model belongs to the technical field of shield tunnel engineering, and in particular relates to equipment for the integrated preparation of agitating, mixing and pumping the balance shield mud material.
背景技术Background technique
盾构法是城市隧道施工中最为主流的工法,在全国不同的地质条件下会遇到各种困难,轻则发生喷涌、地面沉降过大,重则发生塌陷或盾构机卡死,甚至人员伤亡及大量的财产损失。衡盾泥是一种新型的粘土类材料,目前在带压开仓泥膜护壁、洞内加固、止水封堵、地面控制沉降、渣土改良、防止滞排等盾构施工应用方面开始广泛使用,取得了良好的使用效果及功效。The shield method is the most mainstream construction method in urban tunnel construction. It will encounter various difficulties under different geological conditions across the country, ranging from gushing, excessive ground subsidence, to subsidence or shield machine jamming, and even personnel Casualties and massive property losses. Hengdun mud is a new type of clay material, and it is widely used in shield tunneling construction such as opening under pressure, mud film wall protection, cave reinforcement, water sealing, ground settlement control, muck improvement, and prevention of stagnation. Use, have obtained good use effect and effect.
衡盾泥材料首先由A粉(干粘土类改性材料)与水按配比进行混合搅拌形成一种粘稠状的流塑体(A液),再将A液与B液(塑化剂)按照配比再次混合,最终形成衡盾泥材料。Hengdun mud material is first mixed and stirred with A powder (dry clay modified material) and water according to the ratio to form a viscous fluid plastic body (A liquid), and then A liquid and B liquid (plasticizer) Mix again according to the ratio, and finally form the balance shield mud material.
目前衡盾泥材料的搅拌、混合及泵入主要是利用各盾构施工工地的现有设备,衡盾泥材料只能从地面少量的搅拌、水平运输至盾构机内,再在同步注浆罐位置存储、混合机泵送,施工效率极其低下,不利于施工组织。At present, the mixing, mixing and pumping of the shield mud materials mainly use the existing equipment at each shield construction site. The shield mud materials can only be stirred in a small amount from the ground, transported horizontally to the shield machine, and then synchronously grouted. Tank location storage, mixer pumping, construction efficiency is extremely low, which is not conducive to construction organization.
实用新型内容Utility model content
针对现有技术的不足,本实用新型旨在提供一种盾构用衡盾泥一体化配置设备,实现衡盾泥材料的搅拌、混合、运输、泵送的一体化和连续化,效率更高。Aiming at the deficiencies of the existing technology, the utility model aims to provide an integrated configuration equipment for shield mud for shield tunneling, which can realize the integration and continuous operation of stirring, mixing, transportation and pumping of the shield mud material, and has higher efficiency. .
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种盾构用衡盾泥一体化配置设备,包括流塑体搅拌罐、螺杆泵、变频控制柜、电机、离心泵和塑化剂储浆罐;所述电机传动连接于所述流塑体搅拌罐的搅拌轴,所述流塑体搅拌罐连通于所述螺杆泵的进口,所述螺杆泵的出口连通于流塑体输出管;所述塑化剂储浆罐连通所述离心泵的进口,所述离心泵的出口连通于塑化剂输出管;所述螺杆泵和离心泵均连接于变频控制柜;所述流塑体输出管内沿着液体流动的方向依次设有逆止阀和螺旋叶片,所述塑化剂输出管连通于所述流塑体输出管并且其输出口位于所述逆止阀和螺旋叶片之间。An integrated configuration equipment for shield mud for shield tunneling, including a fluid plastic body mixing tank, a screw pump, a frequency conversion control cabinet, a motor, a centrifugal pump, and a plasticizer slurry storage tank; the motor is connected to the fluid plastic body by transmission The stirring shaft of the mixing tank, the fluid plastic mixing tank is connected to the inlet of the screw pump, and the outlet of the screw pump is connected to the fluid plastic output pipe; the plasticizer storage tank is connected to the centrifugal pump The outlet of the centrifugal pump is connected to the plasticizer output pipe; both the screw pump and the centrifugal pump are connected to the frequency conversion control cabinet; the flow plastic body output pipe is sequentially provided with a check valve and a The spiral blade, the plasticizer output pipe communicates with the fluid plastic body output pipe and its output port is located between the check valve and the spiral blade.
进一步地,所述盾构用衡盾泥一体化配置设备还包括干粘土类改性材料储存箱。Further, the integrated configuration equipment for balance and shield mud for shield tunneling also includes a dry clay modified material storage box.
进一步地,所述盾构用衡盾泥一体化配置设备还包括有可移动载体,用于承载盾构用衡盾泥一体化配置设备的所有组成部分。Further, the integrated weighing-shield-mud configuration equipment for shield tunneling also includes a movable carrier for carrying all components of the integrated weighing-shield-mud configuration equipment for shield tunneling.
进一步地,所述盾构用衡盾泥一体化配置设备还包括有材料比重检测计设于所述流塑体搅拌罐内。Further, the integrated configuration equipment for balance and shield mud for shield tunneling also includes a material specific gravity detection device set in the fluid plastic mixing tank.
本实用新型的有益效果在于:实现衡盾泥材料的搅拌、混合、运输、泵送的一体化和连续化,效率更高。The beneficial effect of the utility model is that: the integration and continuity of stirring, mixing, transportation and pumping of the balance shield mud material are realized, and the efficiency is higher.
附图说明Description of drawings
图1为本实用新型的总体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的流塑体输出管和塑化剂输出管的连接结构示意图。Fig. 2 is a schematic diagram of the connection structure of the fluid plastic output pipe and the plasticizer output pipe of the present invention.
具体实施方式detailed description
以下将结合附图对本实用新型作进一步的描述,需要说明的是,本实施例以本技术方案为前提,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围并不限于本实施例。The utility model will be further described below in conjunction with the accompanying drawings. It should be noted that the present embodiment is based on the technical solution and provides detailed implementation and specific operation process, but the protection scope of the utility model does not limited to this example.
如图1-2所示,一种盾构用衡盾泥一体化配置设备,包括流塑体搅拌罐1、螺杆泵2、变频控制柜3、电机4、离心泵5和塑化剂储浆罐6;所述电机4传动连接于所述流塑体搅拌罐1的搅拌轴11,所述流塑体搅拌罐1的底部连通于所述螺杆泵2的进口,所述螺杆泵2的出口连通于流塑体输出管8;所述塑化剂储浆罐6连通于所述离心泵5的进口,所述离心泵5的出口连通于塑化剂输出管9;所述螺杆泵2和离心泵5均连接于变频控制柜3;所述流塑体输出管8内沿着液体流动的方向依次设有逆止阀12和螺旋叶片13,所述塑化剂输出管9连通于所述流塑体输出管8并且其输出口位于所述逆止阀12和螺旋叶片13之间。As shown in Figure 1-2, an integrated configuration equipment for shield mud for shield tunneling, including fluid plastic mixing tank 1, screw pump 2, frequency conversion control cabinet 3, motor 4, centrifugal pump 5 and plasticizer slurry storage Tank 6; the motor 4 is connected to the stirring shaft 11 of the fluid plastic mixing tank 1, the bottom of the fluid plastic mixing tank 1 is connected to the inlet of the screw pump 2, and the outlet of the screw pump 2 It is communicated with the plasticizer output pipe 8; the plasticizer slurry storage tank 6 is communicated with the inlet of the centrifugal pump 5, and the outlet of the centrifugal pump 5 is communicated with the plasticizer outlet pipe 9; the screw pump 2 and The centrifugal pumps 5 are all connected to the frequency conversion control cabinet 3; the flow plastic body output pipe 8 is provided with a check valve 12 and a spiral blade 13 in sequence along the direction of liquid flow, and the plasticizer output pipe 9 communicates with the The fluid plastic body output pipe 8 and its output port are located between the check valve 12 and the spiral blade 13 .
本实用新型的工作原理:先将制备衡盾泥所需的干粘土类改性材料倒入所述流塑体搅拌罐中,并按设定的配比往流塑体搅拌罐中加入水。将电机的输出轴传动连接到流塑体搅拌罐的搅拌轴(搅拌罐一般由罐体、搅拌杆、搅拌轴组成,搅拌轴组成,搅拌轴需要在电机的带动下带动搅拌杆转动实现搅拌)。启动所述电机开始搅拌得到流塑体,在搅拌一定时间后,启动螺杆泵和离心泵,所述螺杆泵和离心泵分别将搅拌后得到的流塑体和塑化剂储浆罐内的塑化剂分别泵送至流塑体输出管和塑化剂输出管,塑化剂输出管将塑化剂输出至流塑体输出管中和流塑体混合,在逆止阀的作用下不会出现回流的情况,并且流塑体和塑化剂在经过螺旋叶片的时候可以得到充分的混合。通过变频控制柜进行螺杆泵和离心泵的转速的控制,从而调节流塑体和塑化剂的流速,实现控制流塑体和塑化剂按配比混合成为衡盾泥。The working principle of the utility model is as follows: first pour the dry clay modified material required for preparing the balance shield mud into the fluid plastic mixing tank, and add water into the fluid plastic mixing tank according to the set ratio. Connect the output shaft of the motor to the stirring shaft of the fluid plastic mixing tank (the mixing tank is generally composed of a tank body, a stirring rod, a stirring shaft, and a stirring shaft. The stirring shaft needs to be driven by the motor to drive the stirring rod to rotate to achieve stirring) . Start the motor to start stirring to obtain the fluid plastic body. After stirring for a certain period of time, start the screw pump and the centrifugal pump. The plasticizer is pumped to the fluid plastic output pipe and the plasticizer output pipe respectively. The plasticizer output pipe outputs the plasticizer to the fluid plastic output pipe to mix with the fluid plastic. Under the action of the check valve, it will not Backflow occurs, and the fluid plastic body and plasticizer can be fully mixed when passing through the spiral blade. The speed of the screw pump and the centrifugal pump is controlled by the frequency conversion control cabinet, so as to adjust the flow rate of the fluid plastic body and the plasticizer, and realize the mixing of the fluid plastic body and the plasticizer according to the ratio to form a balance shield mud.
通过上述设备,实现了衡盾泥材料的搅拌、混合、运输、泵送的一体化和连续化,大大提高了衡盾泥的制备效率,从而有效提高施工效率。Through the above-mentioned equipment, the integration and continuous operation of stirring, mixing, transportation and pumping of the Hengdun mud material are realized, which greatly improves the preparation efficiency of the Hengdun mud, thereby effectively improving the construction efficiency.
进一步地,所述设备还包括干粘土类改性材料储存箱10。Further, the device also includes a dry clay modified material storage tank 10 .
进一步地,所述设备还包括有可移动载体14,用于承载盾构用衡盾泥一体化配置设备的所有组成部分。通过设置可移动载体,并将流塑体搅拌罐、螺杆泵、变频控制柜、电机、离心泵、塑化剂储浆罐、塑化剂输出管、流塑体输出管、干粘土类改性材料储存箱等设于所述可移动载体上,使得所述设备可以在施工场地上任意移动,更加灵活。可移动载体可以采用平板车。Further, the equipment also includes a movable carrier 14, which is used to carry all the components of the integrated configuration equipment for the balance shield mud for shield tunneling. By setting up a movable carrier, modifying the fluid plastic mixing tank, screw pump, frequency conversion control cabinet, motor, centrifugal pump, plasticizer slurry storage tank, plasticizer output pipe, fluid plastic output pipe, and dry clay Material storage boxes and the like are arranged on the movable carrier, so that the equipment can be moved arbitrarily on the construction site, which is more flexible. The movable carrier can be a flatbed.
进一步地,所述设备还包括有材料比重检测计15设于所述流塑体搅拌罐内。所述材料比重检测计用于校核衡盾泥材料搅拌的均匀性。Further, the device also includes a material specific gravity detector 15 set in the fluid plastic mixing tank. The material specific gravity detector is used to check the uniformity of stirring of the balance shield mud material.
对于本领域的技术人员来说,可以根据以上的技术方案和构思,作出各种相应的改变和变形,而所有的这些改变和变形都应该包括在本实用新型权利要求的保护范围之内。For those skilled in the art, various corresponding changes and modifications can be made according to the above technical solutions and ideas, and all these changes and modifications should be included in the protection scope of the claims of the present utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110924967A (en) * | 2019-11-27 | 2020-03-27 | 中建五局土木工程有限公司 | Fine control construction method for shield proximity sensitive building in water-rich sandy gravel stratum |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110924967A (en) * | 2019-11-27 | 2020-03-27 | 中建五局土木工程有限公司 | Fine control construction method for shield proximity sensitive building in water-rich sandy gravel stratum |
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