CN214612630U

CN214612630U - Gear quenching workstation

Info

Publication number: CN214612630U
Application number: CN202120247137.2U
Authority: CN
Inventors: 曹智军
Original assignee: Zhengzhou Kongxin Science & Technology Co ltd
Current assignee: Zhengzhou Kongxin Science & Technology Co ltd
Priority date: 2021-01-28
Filing date: 2021-01-28
Publication date: 2021-11-05
Anticipated expiration: 2031-01-28

Abstract

The utility model relates to a gear quenching workstation, which comprises a trolley, a guide component and a manipulator; the guide assembly is fixedly connected with the ground, and one end of the guide assembly is fixedly connected with a baffle; the trolley is clamped with the guide assembly; the manipulator is fixed on the workbench and used for placing parts on the trolley. The design adopts the mechanical arm to feed and discharge, is automatic and integrated, saves manual operation, avoids personnel to operate beside the high-frequency furnace, effectively solves the influence of quenching temperature on people, and greatly improves the production efficiency and the safety. And be applicable to the gear of multiple diameter, reduce the used time of frock change.

Description

Gear quenching workstation

Technical Field

The utility model relates to a quenching is with haulage equipment field, concretely relates to gear quenching workstation.

Background

The existing gear quenching adopts manual hoisting, manual carrying, machine tool operation and feeding and discharging. Because the gear is bigger, the manual handling is quite laborious; the quenching furnace has high temperature meter, is easy to cause damage to people, has more operation steps of manual carrying operation, long time and low production efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a gear quenching workstation to reduce artifical transport.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a gear quenching workstation comprises a trolley, a guide assembly and a manipulator; the guide assembly is fixedly connected with the ground, and one end of the guide assembly is fixedly connected with a baffle; the trolley is clamped with the guide assembly; the manipulator is fixed on the workbench and used for placing parts on the trolley.

Further, the guide assembly comprises two guide rails which are placed in parallel, and one ends of the guide rails are fixedly connected with separation blades.

Furthermore, one end of the guide rail, which is far away from the blocking sheet, is a guide part.

Furthermore, a plurality of cylindrical blocks are uniformly and fixedly connected to the inner sides of the two guide rails at intervals, and the cylindrical blocks are vertically fixed in the axial direction.

Furthermore, the number of the trolleys is two, and the two trolleys are respectively clamped in the two groups of guide assemblies.

Further, the trolley comprises universal wheels, a support and a support plate; the two sides of the position, close to the bottom end, of the support are fixedly connected with cross beams; the universal wheel is fixedly connected with the bottom end of the bracket; the supporting plate is fixedly connected with the top end of the support.

Furthermore, elastic clamping blocks are fixedly connected to the cross beams on the two sides of the support.

Furthermore, two ends of the elastic clamping block are provided with guide inclined planes.

Further, the manipulator is located between the two trolleys.

Furthermore, a positioning groove which is sunken downwards is arranged on the supporting plate.

Furthermore, a push rod is fixedly connected to one end of the trolley.

Furthermore, one end of the mechanical arm for grabbing the gear is a three-jaw chuck, and an anti-skid groove is formed in one side, in contact with the gear, of the three-jaw chuck.

The utility model has the advantages that:

the design adopts the mechanical arm to feed and discharge, is automatic and integrated, saves manual operation, avoids personnel to operate beside the high-frequency furnace, effectively solves the influence of quenching temperature on people, and greatly improves the production efficiency and the safety. And be applicable to the gear of multiple diameter, reduce the used time of frock change.

Drawings

FIG. 1 is a schematic view of a front structure of a gear quenching workstation according to the present invention;

FIG. 2 is a schematic view of the front structure of the trolley of the gear quenching workstation provided by the utility model;

FIG. 3 is a schematic side view of the trolley of the gear quenching workstation provided by the present invention;

fig. 4 is a schematic structural diagram of the upper surface of the trolley of the gear quenching workstation provided by the utility model.

Names corresponding to the marks in the figure:

1-a feeding trolley; 11-a scaffold; 12-a universal wheel; 13-a support plate; 14-a fixture block; 15-a push rod; 16-a blanking trolley;

2-a guide assembly; 21-a baffle plate; 22-a guide rail; 23-a cylindrical block;

3-a manipulator; 31-a three-jaw chuck;

4-gear.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art all belong to the protection scope of the present invention.

Embodiment 1 of the utility model:

referring to fig. 1 and 4, the gear quenching workstation comprises a trolley, a guide assembly 2 and a manipulator 3; the guide assembly 2 is fixedly connected with the ground, and one end of the guide assembly 2 is fixedly connected with a baffle 21; the trolley is clamped with the guide component 2; the manipulator 3 is fixed on the workbench and used for placing parts on the trolley.

The number of the trolleys is two, one is a feeding trolley 1 used for containing the gear 4 to be quenched, and the other is a blanking trolley 16 used for containing the gear 4 to be quenched. The structure of the feeding trolley 1 is the same as that of the blanking trolley 16.

The feeding trolley 1 comprises a support 11, universal wheels 12 and a support plate 13; the two sides of the position of the bracket 11 close to the bottom end are fixedly connected with a crossbeam; the universal wheel 12 is fixedly connected with the bottom end of the bracket 11; the supporting plate 13 is fixedly connected with the top end of the bracket 11. The cross beams at two sides of the bracket 11 are fixedly connected with elastic clamping blocks 14, two ends of each elastic clamping block 14 are provided with guide inclined planes, and two ends of each elastic clamping block 14 are fixedly connected with the cross beams. Be equipped with the constant head tank of undercut in backup pad 13, the constant head tank mainly plays the effect of positioning gear 4 positions, and the constant head tank comprises a plurality of concentric circles, can not adopt the constant head tank to adopt the mode of marking off the sign in backup pad 13, reaches the effect of location equally. One end of the trolley is fixedly connected with a push rod 15, and the push rod 15 is more convenient to push the trolley.

Referring to fig. 3 and 4, the number of the guide assemblies 2 is two, one guide assembly 2 is used for clamping the feeding trolley 16, and the other guide assembly is used for clamping the discharging trolley 16. The guide assembly 2 comprises two guide rails 22 which are arranged in parallel, one end of each guide rail 22 is fixedly connected with a separation blade 21, and the separation blades 21 can be pushed to a preset position when the trolley is pushed. The end of the guide rail 22 far away from the baffle 21 is a guide part, so that the trolley can enter between the two guide rails 22 more smoothly. The inner sides of the two guide rails 22 are uniformly and fixedly connected with a plurality of cylindrical blocks 23 at intervals, the cylindrical blocks 23 are vertically fixed in the axial direction, and the cylindrical blocks 23 are tightly pressed with the elastic clamping blocks 14, so that the trolley can be stopped after reaching a preset position.

Referring to fig. 1, a robot 3 is located between the two carts, and the robot 3 can grip the gear 4 by a three-jaw chuck 31 having an anti-slip groove. The three-jaw chuck 31 has two, one for grasping the gear 4 after quenching, and the other for grasping the gear 4 to be quenched.

The utility model discloses a use method does:

the push rod 15 of the feeding trolley 16 pushes the trolley into the guide component 2 on the left side of the manipulator 3, when the trolley is contacted with the baffle 2, the pushing of the trolley is stopped, and the elastic clamping block 14 is tightly pressed with the cylindrical block 23, so that the trolley cannot slide between the two guide rails 22.

The push rod 15 of the blanking trolley 16 pushes the trolley into the guide component 2 on the right side of the manipulator 3, when the trolley is contacted with the baffle 2, the pushing of the trolley is stopped, and the elastic clamping block 14 is tightly pressed with the cylindrical block 23, so that the trolley cannot slide between the two guide rails 22.

And finally, the mechanical arm 3 is opened, the mechanical arm 3 grabs the gear 4 on the support plate 13 of the feeding trolley 16, the gear 4 is placed in a quenching machine, and after quenching is finished, the gear 4 is placed on the support plate 13 of the discharging trolley 16.

Embodiment 2 of the utility model:

by using a guide assembly 2, the blanking trolley 16 is omitted, the loading trolley 16 is clamped with the guide assembly 2 in the same manner as in example 1, the manipulator 3 is opened, the manipulator 3 grabs the gear 4 on the support plate 13 of the loading trolley 16, the gear 4 is placed in a quenching machine, and after quenching is completed, the gear 4 is placed in a finished product area on the support plate 13 of the loading trolley 16.

The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A gear quenching workstation is characterized by comprising a guide assembly, a trolley and a manipulator;

the guide assembly is fixedly connected with the ground, and one end of the guide assembly is fixedly connected with a baffle plate;

the trolley is clamped with the guide assembly;

the manipulator is fixed on the workbench and used for placing parts on the trolley.

2. The gear quenching workstation of claim 1, wherein the guide assembly comprises two parallel guide rails, and a baffle is fixedly connected to one end of each guide rail.

3. The gear quenching station of claim 2, wherein the end of the guide rail remote from the baffle is a guide.

4. The gear quenching work station as claimed in claim 2, wherein a plurality of cylindrical blocks are fixedly connected to the inner sides of the two guide rails at regular intervals, and the cylindrical blocks are vertically fixed in the axial direction.

5. The gear quenching work station according to claim 1, wherein the number of the trolleys is two, and the two trolleys are respectively clamped with the two groups of the guide assemblies.

6. The gear quenching workstation of claim 1, wherein said cart comprises universal wheels, a support plate; the two sides of the bracket close to the bottom end are fixedly connected with a cross beam; the universal wheel is fixedly connected with the bottom end of the bracket; the supporting plate is fixedly connected with the top end of the support, and elastic clamping blocks are fixedly connected to the cross beams on the two sides of the support and used for being matched with the guide assembly.

7. The gear quenching workstation according to claim 6, wherein the two ends of the elastic clamping block are provided with guide slopes.

8. The gear hardening station of claim 5, wherein said robot is located intermediate said carts.

9. The gear quenching workstation of claim 6, wherein said support plate is provided with a downwardly recessed locating slot.

10. The gear quenching work station according to any one of claims 1 to 9, wherein one end of the manipulator for gripping the gear is a three-jaw chuck, and one side of the three-jaw chuck, which is in contact with the gear, is provided with an anti-slip groove.