CN214519608U

CN214519608U - Automatic dust shaker is used in polishing of robot base

Info

Publication number: CN214519608U
Application number: CN202023098664.6U
Authority: CN
Inventors: 项劲柏; 叶浩; 王海波; 金灿; 朱长胜; 徐喜
Original assignee: Kunshan Keyou Machinery Co ltd
Current assignee: Kunshan Keyou Machinery Co ltd
Priority date: 2020-12-21
Filing date: 2020-12-21
Publication date: 2021-10-29
Anticipated expiration: 2030-12-21

Abstract

The utility model discloses an automatic dust remover for polishing a robot base, which comprises a workbench, a dust removing structure and a mixed filtering structure; a workbench: the upper surface of the dust removal box is provided with a dust removal box, the upper surface of a vertical box body of the dust removal box is provided with a blower, an air outlet of the blower is connected with an air inlet of the dust removal box, the upper surface of the workbench is provided with a mounting seat, the bottom of an inner cavity of the dust removal box is provided with a water pump, the right side of an opening on the front surface of the workbench is hinged with a box door through a hinge, four corners of the lower surface of the workbench are symmetrically provided with universal wheels, and an air release pipe is arranged at an air release port arranged on the upper surface of a transverse box body of the workbench; dust removal structure: the dust removing structure is arranged in the arc-shaped mounting groove at the upper end of the mounting seat and is connected with an air inlet of the air blower; a mixed filtration structure: the mixed filtering structure is arranged in the inner cavity of the dust removal box and is connected with a water inlet of the water pump through a water conveying pipe; this automatic dust shaker is used in polishing of robot base has satisfied the demand that the robot base polishing was removed dust with the automation.

Description

Automatic dust shaker is used in polishing of robot base

Technical Field

The utility model relates to a robot base polishing technical field specifically is an automatic dust shaker is used in robot base polishing.

Background

The robot is a popular name of an automatic control machine, the automatic control machine comprises all machines for simulating human behaviors or ideas and other organisms, a plurality of classification methods and controversy are defined on the robot narrowly, some computer programs are even called as the robot, in the modern industry, the robot refers to an artificial machine device capable of automatically executing tasks and used for replacing or assisting human work, a high-simulation robot in the ideal condition is a product of advanced integrated control theory, mechano-electronics, a computer, artificial intelligence, materials and bionics, the scientific community is researching and developing in the direction at present, the robot base needs to be manually held by a hand to polish the robot base, workers carry a polishing machine mask to prevent dust during polishing, but the existing automatic dust remover for polishing the robot base cannot meet the requirement of automatic dust removal for polishing the robot base, the workload of workers is increased, a large amount of resources are wasted, efficient dust removal of the robot base during polishing cannot be achieved, the workers are not convenient and fast enough during working, and therefore the automatic dust remover for polishing the robot base is provided for solving the problems.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome current defect, provide an automatic dust shaker is used in polishing of robot base, satisfied the demand that the robot base polishing was removed dust with the automation, can effectively solve the problem in the background art.

In order to achieve the above object, the utility model provides a following technical scheme: an automatic dust remover for polishing a robot base comprises a workbench, a dust removing structure and a mixed filtering structure;

a workbench: the upper surface of the dust removal box is provided with a dust removal box, the upper surface of a vertical box body of the dust removal box is provided with a blower, an air outlet of the blower is connected with an air inlet of the dust removal box, the upper surface of the workbench is provided with a mounting seat, the bottom of an inner cavity of the dust removal box is provided with a water pump, the right side of an opening on the front surface of the workbench is hinged with a box door through a hinge, four corners of the lower surface of the workbench are symmetrically provided with universal wheels, and an air release pipe is arranged at an air release port arranged on the upper surface of a transverse box body of the workbench;

dust removal structure: the dust removing structure is arranged in the arc-shaped mounting groove at the upper end of the mounting seat and is connected with an air inlet of the air blower;

a mixed filtration structure: the mixed filtering structure is arranged in the inner cavity of the dust removal box and is connected with a water inlet of the water pump through a water conveying pipe;

wherein: still include the PLC controller, the PLC controller sets up in the front surface of dust removal case, and external power source is connected to the input electricity of PLC controller, and the output of PLC controller is connected to the equal electricity of input of air-blower and water pump to satisfy the demand that the robot base polishing was removed dust with automatic, alleviateed staff's work load, avoided extravagant resource, realized that the efficient of robot base removes dust when the polishing, made the staff at during operation convenient and fast more.

Further, dust removal structure includes the bellows, the funnel cover, smoke detector, solid fixed ring, the telescopic link, locking bolt and sucking disc, the bellows sets up in the upper end arc mounting groove of mount pad, the right-hand member air inlet of bellows links to each other with the air intake of air-blower, the left end air inlet department of bellows is equipped with the funnel cover, the left end face of funnel cover is equipped with evenly distributed's smoke detector, the left end of bellows is equipped with solid fixed ring, gu fixed ring's extrados is equipped with the telescopic link, the stiff end extrados screw hole female connection of telescopic link has the locking bolt, the stiff end bottom of telescopic link is equipped with the sucking disc, the input of PLC controller is connected to smoke detector's output electricity, thereby the demand of automatic dust removal for the polishing of robot base has been satisfied.

Further, the mixed filtering structure comprises magnetic stone strips, filter screens, frame-shaped conveying channels, spray heads and spoilers, the magnetic stone strips are uniformly arranged on the rear wall surface of an inner cavity of the vertical box body of the dust removal box, the filter screens which are obliquely distributed are slidably connected in the vertical box body of the dust removal box through sliding grooves, the inclination directions of the two filter screens are opposite, the rear ends of the filter screens are respectively connected with the magnetic stone strips which are uniformly distributed in an adsorption manner, the right side of the upper filter screen and the left side of the lower filter screen are respectively provided with a material leakage port, the bottom end of the inner cavity of the dust removal box is inserted with a waste material filter box through a slot, an opening on the upper surface of the waste material filter box corresponds to the material leakage port on the left side of the lower filter screen, the upper end of the vertical box body of the dust removal box is provided with the frame-shaped conveying channels, the spray heads are respectively arranged at water outlets which are uniformly arranged on the inner side surfaces of the frame-shaped conveying channels, the water inlets on the right surfaces of the frame-shaped conveying channels are connected with water outlets of the water pumps through water pipes, the working personnel can work more conveniently and quickly.

Furthermore, a transparent plate is arranged in an observation port formed in the front surface of the box door, so that workers can observe the inside condition visually.

Furthermore, the front end and the rear end of the right surface of the workbench are symmetrically provided with handrails, and the transverse plate body at the upper ends of the handrails is provided with an anti-skidding sleeve, so that the anti-skidding effect is achieved.

Compared with the prior art, the beneficial effects of the utility model are that: this automatic dust shaker is used in polishing of robot base has following benefit:

1. the staff swings the bellows to suitable operating position, then adsorb the sucking disc on the surface in the workspace, then carry out altitude mixture control to the telescopic link, after adjusting suitable height, it carries out the locking to screw up the locking bolt, this time the funnel cover then corresponds with the position of polishing, smoke detector then the smoke and dust in the real-time detection polishing region, can produce the dust flue gas after the outside polishing, smoke detector then detects dust information immediately, thereby the demand of automatic dust removal for the polishing of robot base has been satisfied, staff's work load has been alleviateed.

2. The smoke detector immediately transmits the detected information to the PLC controller, the PLC controller immediately integrates the received information, then the blower and the water pump are controlled to operate simultaneously, the blower generates suction to absorb dust generated during polishing from the corrugated pipe into the dust removal box, the water in the dust removal box is transmitted into the frame-shaped conveying channel through the water pipe after the water pump operates, then the water is sprayed out by uniformly distributed spray heads to form a water curtain, the smoke dust entering the dust removal box is fused with the formed water curtain, the arrangement of the flow baffle plate slows down the flowing speed of water flow in the frame-shaped conveying channel, the fused dust water is filtered through the filter screen, the filtered water falls into the bottom of the dust removal box and is subjected to secondary recycling by the water pump again, the waste resource waste is prevented from being wasted, the filtered waste passes through the inclined arrangement of the filter screen, and is gradually discharged into the lower end filter screen from a waste port arranged at the upper end of the filter screen, then store in discharging the waste material filter box from the filter screen waste material mouth of lower extreme again, the efficient dust removal when the polishing of robot base has been realized, the staff only need open the chamber door when the filter screen uses unable use, then pull out the filter screen to the front break away from with the adsorbed scope of magnet strip, then it closes the chamber door and just accomplishes the change to change new filter screen, open the chamber door with the waste material filter box upwards extract from the draw-in groove in the same reason, then clear up the waste material in the waste material filter box, put back the normal position after the clearance is accomplished and peg graft, make the staff at the during operation convenient and fast more.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic diagram of the mixed filtering structure of the present invention.

In the figure: 1 workstation, 2 dust removal casees, 3 air-blowers, 4 mount pads, 5 dust removal structures, 51 bellows, 52 funnel covers, 53 smoke detector, 54 solid fixed ring, 55 telescopic link, 56 locking bolt, 57 sucking disc, 6 mix filtration, 61 magnet strip, 62 filter screens, 63 frame type conveyer paths, 64 shower nozzles, 65 spoilers, 66 waste material filter casees, 7 water pump, 8 gas escape pipes, 9 chamber doors, 10 transparent plates, 11 PLC controllers, 12 handrails, 13 antiskid cover, 14 universal wheels.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-2, the present invention provides a technical solution: an automatic dust remover for polishing a robot base comprises a workbench 1, a dust removing structure 5 and a mixed filtering structure 6;

a workbench 1: the workbench 1 provides an installation place, the upper surface of the workbench is provided with the dust removal box 2, the storage requirement is met, the upper surface of a vertical box body of the dust removal box 2 is provided with the air blower 3, the dust removal effect is achieved, an air outlet of the air blower 3 is connected with an air inlet of the dust removal box 2, the connection effect is achieved, the upper surface of the workbench 1 is provided with the installation seat 4, the fixed connection requirement is met, the bottom of an inner cavity of the dust removal box 2 is provided with the water pump 7, the water supply effect is achieved, a box door 9 is hinged to the right side of an opening on the front surface of the workbench 1 through hinges, the certain sealing effect is achieved, universal wheels 14 are symmetrically arranged at four corners of the lower surface of the workbench 1, the requirement for rapidly moving a working area is met, an air leakage pipe 8 is arranged at an air leakage opening formed in the upper surface of a transverse box body of the workbench 1, and the air leakage effect is achieved;

dust removal structure 5: the dust removing structure 5 is arranged in an arc-shaped mounting groove at the upper end of the mounting seat 4, the dust removing structure 5 is connected with an air inlet of the air blower 3, the dust removing structure 5 comprises a corrugated pipe 51, a funnel cover 52, a smoke detector 53, a fixing ring 54, a telescopic rod 55, a locking bolt 56 and a sucker 57, the corrugated pipe 51 is arranged in the arc-shaped mounting groove at the upper end of the mounting seat 4, an air inlet at the right end of the corrugated pipe 51 is connected with the air inlet of the air blower 3, a funnel cover 52 is arranged at an air inlet at the left end of the corrugated pipe 51, the smoke detector 53 is uniformly distributed on the left end surface of the funnel cover 52, the fixing ring 54 is arranged at the left end of the corrugated pipe 51, the telescopic rod 55 is arranged on the outer arc surface of the fixing ring 54, the locking bolt 56 is in threaded hole of the outer arc surface of the fixed end of the telescopic rod 55, the sucker 57 is arranged at the bottom end of the fixed end of the telescopic rod 55, the output end of the smoke detector 53 is electrically connected with the input end of the PLC 11, and a worker can swing the corrugated pipe 51 to a proper working position, then the sucker 57 is adsorbed on the outer surface in the working area, then the height of the telescopic rod 55 is adjusted, after the proper height is adjusted, the locking bolt 56 is screwed down for locking, at the moment, the funnel cover 52 corresponds to the polishing position, the smoke detector 53 detects smoke in the polishing area in real time, when the outside is polished, dust smoke is generated, the smoke detector 53 immediately detects dust information, and therefore the requirement of automatic dust removal for polishing of the robot base is met, and the workload of workers is reduced;

hybrid filter structure 6: the device is arranged in an inner cavity of a dust removal box 2, a mixed filtering structure 6 is connected with a water inlet of a water pump 7 through a water conveying pipe, the mixed filtering structure 6 comprises magnetic stone strips 61, filter screens 62, frame-shaped conveying channels 63, spray heads 64 and spoilers 65, the magnetic stone strips 61 are uniformly arranged on the rear wall surface of the inner cavity of a vertical box body of the dust removal box 2, the filter screens 62 which are obliquely distributed are all connected in the vertical box body of the dust removal box 2 through sliding chutes in a sliding way, the inclination directions of the two filter screens 62 are opposite, the rear ends of the filter screens 62 are all adsorbed and connected with the uniformly distributed magnetic stone strips 61, the right side of the filter screen 62 at the upper end and the left side of the filter screen 62 at the lower end are both provided with material leakage ports, the bottom end of the inner cavity of the dust removal box 2 is spliced with a waste material filter box 66 through slots, an opening on the upper surface of the waste material filter box 66 corresponds to the position of the left side material leakage port of the filter screen 62 at the lower end, the upper end of the vertical box body of the dust removal box 2 is provided with the frame-shaped conveying channels 63, the spray heads 64 are both arranged at the positions of the water outlet ports which are uniformly arranged on the inner side of the frame-shaped conveying channels 63, the inner cavity of the frame-shaped conveying passage 63 is provided with a spoiler 65 which is uniformly distributed, a water inlet on the right surface of the frame-shaped conveying passage 63 is connected with a water outlet of the water pump 7 through a water conveying pipe, a smoke detector 53 immediately transmits detected information after the detection, then the air blower 3 and the water pump 7 are controlled to operate simultaneously, dust generated during polishing is absorbed into the dust removal box 2 from the corrugated pipe 51 by the suction force generated by the air blower 3, the water in the dust removal box 2 is transmitted into the frame-shaped conveying passage 63 through the water conveying pipe after the water pump 7 operates, then a water curtain is formed by spraying of uniformly distributed spray nozzles 64, the smoke dust entering the dust removal box 2 is fused with the formed water curtain, the spoiler 65 is arranged to slow down the flowing speed of water flow in the frame-shaped conveying passage 63, the fused dust water is filtered through the filter screen 62, the filtered water falls into the bottom of the dust removal box 2 and is recycled by the water pump 7 again, the waste resources are avoided, the filtered waste materials are gradually discharged onto the lower end filter screen 62 from the waste material port formed in the upper end filter screen 62 through the filter screen 62 in the inclined mode, then are discharged into the waste material filter box 66 from the waste material port formed in the lower end filter screen 62 for storage, efficient dust removal of the robot base during polishing is achieved, when the filter screen 62 is used and cannot be used, a worker only needs to open the box door 9, then pull the filter screen 62 forward to be out of the range of adsorption with the magnet strips 61, then replace the filter screen 62 with a new filter screen to close the box door 9 to complete replacement, open the box door 9 to pull the waste material filter box 66 upwards from the clamping groove, then clean the waste materials in the waste material filter box 66, and put the waste material filter box back into the original position for splicing after the cleaning is completed, so that the worker can work more conveniently and quickly;

wherein: still include PLC controller 11, PLC controller 11 sets up in the front surface of dust removal case 2, and external power source is connected to PLC controller 11's input electricity, and PLC controller 11's output is all connected to the equal electricity of input of air-blower 3 and water pump 7, regulates and control each electrical components and function.

Wherein: a transparent plate 10 is arranged in an observation port arranged on the front surface of the box door 9, and the arrangement of the transparent plate 10 is convenient for workers to visually observe the inside condition.

Wherein: the handrail 12 is symmetrically arranged at the front end and the rear end of the right surface of the workbench 1, the handrail 12 is arranged so as to be convenient for a worker to operate and use, the anti-skid sleeve 13 is arranged on the transverse plate body at the upper end of the handrail 12, and the anti-skid sleeve 13 is arranged so as to play a role in skid resistance.

When in use: firstly, the device is moved to a proper working area through the universal wheel 14, a worker opens the box door 9 and injects a certain proportion of water into the dust removal box 2, then closes the box door 9 to seal the dust removal box 2, then swings the corrugated pipe 51 to a proper working position, adsorbs the sucker 57 on the outer surface in the working area, then adjusts the height of the telescopic rod 55, screws the locking bolt 56 to lock after adjusting to a proper height, at the moment, the funnel cover 52 corresponds to the polishing position, the smoke detector 53 detects smoke dust in the polishing area in real time, dust smoke gas is generated after the outside is polished, the smoke detector 53 immediately detects dust information, thereby the requirement of automatic dust removal for polishing of a robot base is met, the workload of the worker is reduced, and the detected information is immediately transmitted to the PLC 11 by the smoke detector 53, the PLC 11 integrates the received information immediately, then the air blower 3 and the water pump 7 are controlled to operate simultaneously, the air blower 3 generates suction force to absorb dust generated during polishing from the corrugated pipe 51 and enter the dust removing box 2, the water pump 7 transmits water in the dust removing box 2 into the frame-shaped conveying channel 63 through the water pipe after operation, then the water curtain is formed by spraying from the uniformly distributed spray heads 64, smoke dust entering the dust removing box 2 is fused with the formed water curtain, the arrangement of the baffle plate 65 slows down the flowing speed of water flow in the frame-shaped conveying channel 63, the fused dust water is filtered through the filter screen 62, the filtered water falls into the bottom of the dust removing box 2 and is recycled by the water pump 7 for the second time again, so that resource waste is avoided, the filtered waste is gradually discharged into the lower filter screen 62 from a waste port arranged on the upper filter screen 62 through the inclined arrangement of the filter screen 62, then, the waste material filter box 66 is discharged from the waste material port of the filter screen 62 at the lower end to be stored, efficient dust removal of the robot base during polishing is realized, when the filter screen 62 cannot be used, a worker only needs to open the box door 9, then the filter screen 62 is pulled forward to be separated from the range adsorbed by the magnetic stone strip 61, then the new filter screen 62 is replaced to close the box door 9 to complete replacement, the box door 9 is opened to upwards pull out the waste material filter box 66 from the clamping groove in the same way, then the waste material in the waste material filter box 66 is cleaned, the filter screen is placed back to be in-situ inserted after the cleaning is completed, the worker can work more conveniently and quickly, the transparent plate 10 is convenient for the worker to visually observe the internal condition, the handrail 12 is convenient for the worker to operate and use, and the antiskid sleeve 13 is arranged to play an antiskid role.

It should be noted that the core chip of the PLC controller 11 disclosed in this embodiment is a PLC single chip, the specific model is siemens S7-300, the blower 3 may be a blower from shanghai jinlan electromechanical devices, ltd, JL125, the water pump 7 may be a technology ltd, tla-B10-a/2, the smoke detector 53 may be a smoke detector from shandong north renhui smart sources development ltd, the specific model is JTY-GW-BR710, and the PLC controller 11 controls the blower 3, the water pump 7, and the smoke detector 53 to operate by a method commonly used in the prior art.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a robot base polishes and uses automatic dust shaker which characterized in that: comprises a workbench (1), a dust removing structure (5) and a mixing and filtering structure (6);

table (1): the upper surface of the dust removing box is provided with a dust removing box (2), the upper surface of a vertical box body of the dust removing box (2) is provided with an air blower (3), an air outlet of the air blower (3) is connected with an air inlet of the dust removing box (2), the upper surface of the workbench (1) is provided with a mounting seat (4), the bottom of an inner cavity of the dust removing box (2) is provided with a water pump (7), the right side of an opening on the front surface of the workbench (1) is hinged with a box door (9) through a hinge, four corners of the lower surface of the workbench (1) are symmetrically provided with universal wheels (14), and an air leakage opening arranged on the upper surface of a transverse box body of the workbench (1) is provided with an air leakage pipe (8);

dust removal structure (5): the dust removing structure (5) is arranged in an arc-shaped mounting groove at the upper end of the mounting seat (4) and is connected with an air inlet of the air blower (3);

hybrid filter structure (6): the mixed filtering structure (6) is arranged in the inner cavity of the dust removing box (2) and is connected with a water inlet of a water pump (7) through a water delivery pipe;

wherein: still include PLC controller (11), PLC controller (11) set up in the front surface of dust removal case (2), and external power source is connected to the input electricity of PLC controller (11), and the output of PLC controller (11) is connected to the equal electricity of input of air-blower (3) and water pump (7).

2. The automatic dust remover for polishing the robot base as claimed in claim 1, wherein: the dust removal structure (5) comprises a corrugated pipe (51), a funnel cover (52), a smoke detector (53), a fixing ring (54), an expansion link (55), a locking bolt (56) and a suction cup (57), bellows (51) set up in the upper end arc mounting groove of mount pad (4), the right-hand member air inlet of bellows (51) links to each other with the air intake of air-blower (3), the left end air inlet department of bellows (51) is equipped with hopper cover (52), the left end face of hopper cover (52) is equipped with evenly distributed's smoke detector (53), the left end of bellows (51) is equipped with solid fixed ring (54), the extrados of solid fixed ring (54) is equipped with telescopic link (55), the extrados screw hole female connection of stiff end of telescopic link (55) has locking bolt (56), the stiff end bottom of telescopic link (55) is equipped with sucking disc (57), the input of PLC controller (11) is connected to the output electricity of smoke detector (53).

3. The automatic dust remover for polishing the robot base as claimed in claim 1, wherein: the mixed filtering structure (6) comprises magnetic stone strips (61), filter screens (62), frame-shaped conveying channels (63), spray heads (64), spoilers (65) and a waste filtering box (66), wherein the magnetic stone strips (61) are uniformly arranged on the rear wall surface of an inner cavity of a vertical box body of the dust removing box (2), the filter screens (62) which are obliquely distributed are connected in the vertical box body of the dust removing box (2) through sliding chutes in a sliding manner, the two filter screens (62) are opposite in inclination direction, the rear ends of the filter screens (62) are respectively adsorbed and connected with the magnetic stone strips (61) which are uniformly distributed, the right sides of the filter screens (62) at the right side and the left sides of the filter screens (62) at the lower end of the upper end of the dust removing box (2) are respectively provided with a material leaking port, the waste filtering box (66) is inserted and connected at the bottom end of the inner cavity of the dust removing box (2) through inserting slots, openings at the upper surface of the waste filtering box (66) correspond to the left side of the filter screens (62) at the lower end of the dust removing box (2), the frame-shaped conveying channels (63) are arranged at the upper end of the vertical box body of the dust removing box (2), the water outlets uniformly arranged on the inner side surface of the frame-shaped conveying channel (63) are provided with spray heads (64), the inner cavity of the frame-shaped conveying channel (63) is provided with flow baffles (65) uniformly distributed, and the water inlet on the right surface of the frame-shaped conveying channel (63) is connected with the water outlet of the water pump (7) through a water conveying pipe.

4. The automatic dust remover for polishing the robot base as claimed in claim 1, wherein: a transparent plate (10) is arranged in an observation port arranged on the front surface of the box door (9).

5. The automatic dust remover for polishing the robot base as claimed in claim 1, wherein: handrails (12) are symmetrically arranged at the front end and the rear end of the right surface of the workbench (1), and anti-skidding sleeves (13) are arranged on the transverse plate bodies at the upper ends of the handrails (12).