CN215586940U - Dustless spray room - Google Patents

Abstract

The utility model discloses a dust-free spray room which comprises a spray room main body and a square-shaped pipe, wherein electric slide rails are symmetrically arranged on the side walls of two sides of an inner cavity of the spray room main body, electric slide blocks are symmetrically arranged on the side surfaces of two sides of the square-shaped pipe, the electric slide blocks are arranged in the electric slide rails, hose connectors are symmetrically arranged on the top surface of the square-shaped pipe, the hose connectors are connected with paint inlet hoses, a plurality of paint spraying nozzles are uniformly arranged on the side wall of the inner side of the square-shaped pipe, a vehicle-mounted platform is arranged on the bottom surface of the inner cavity of the spray room main body, and a paint spraying through groove is formed in the center of the top surface of a vehicle-mounted carrier. Has the advantages that: the utility model is provided with the electric slide rail and the square pipe with the shape of Chinese character hui, realizes the automatic painting and coloring operation on the automobile body and the automobile bottom of the automobile on the vehicle-mounted platform, has stable painting process and is not influenced by dust in the air, ensures the painting quality and efficiency, does not need workers to enter the inner cavity of the main body of the painting room to operate in the whole process, reduces the labor capacity of the workers, and does not damage the health of the workers.

Description

Dustless spray room

Technical Field

The utility model relates to the technical field of spray rooms, in particular to a dust-free spray room.

Background

The spray booth is generally a spray booth, and is used for spraying paint and coloring filtered spray objects in one room as the name implies, and is also called a paint baking booth and is mainly used for spraying paint and coloring large-sized appliances such as automobiles, furniture and the like.

Traditional dustless spray booth is when spraying paint to the car, often need the workman to wear protective clothing to get into and spray paint the operation in the spray booth main part, degree of automation is low, not only easily cause certain harm to workman's healthy, and still work load is great, be difficult to the operation of spraying paint to the automobile body bottom surface simultaneously, the coloring work efficiency that sprays paint is lower, in addition, often still need utilize infrared roast lamp to carry out the drying after painting paint the coloring to the car, traditional dustless spray booth is when using the drying of infrared roast lamp to spray paint, the heat that infrared roast lamp produced can be along with the paint mist together purifies the discharge, cause the waste of the heat energy, the dry cost of car spraying paint has been improved.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Aiming at the defects of the prior art, the utility model provides the dust-free spray room which has the advantages of automatically performing spray painting operation on the vehicle body and the vehicle bottom, having high working efficiency, recycling the drying heat of the infrared baking lamp, reducing the waste of heat energy sources, saving more energy and protecting the environment, and further solving the problems in the background technology.

(II) technical scheme

In order to realize the advantages of automatically spraying paint on the vehicle body and the vehicle bottom, having high working efficiency, recycling the drying heat of the infrared baking lamp, reducing the waste of heat energy and being more energy-saving and environment-friendly, the utility model adopts the following specific technical scheme: dustless room of spouting, including spouting room main part and returning type side pipe, spout room main part inner chamber both sides lateral wall symmetry and install electronic slide rail, return type side pipe both sides lateral symmetry and install electronic slider, and electronic slider installs in electronic slide rail, return type side pipe top surface symmetry and install hose connection, and hose connection has the hose of advance to paint, return type side pipe inboard lateral wall evenly installs a plurality of shower nozzle that sprays paint, spout room main part inner chamber bottom surface and install the vehicle-mounted platform, and vehicle carrier top surface central authorities have seted up logical groove that sprays paint.

Further, spout room main part one side and install the dust removal case, and dust removal roof portion central authorities intercommunication blast pipe one end to the blast pipe other end runs through and spouts room main part top surface intercommunication and has even gas board, even gas board bottom surface evenly installs a plurality of play tuber pipe, install the draught fan on the blast pipe, install the card in the dust removal case, and install the filter bag skeleton on the card to install the dust removal filter bag on the filter bag skeleton, the air-supply line is installed to dust removal case one side bottom, and installs the solenoid valve on the air-supply line.

Further, it has the coating cloud filter chamber to spout room main part below intercommunication, and coating cloud filter chamber inner chamber symmetry installs drawer type coating cloud separation module, there is the passageway of airing exhaust to install in the coating cloud filter chamber lateral wall, and the passageway of airing exhaust passes through communicating pipe intercommunication drawer type coating cloud separation module, the passageway of airing exhaust communicates exhaust pipe one end, and the exhaust pipe other end communicates dust removal incasement chamber to install UA photodissociation clarifier on the exhaust pipe.

Furthermore, a plurality of infrared baking lamps are arranged on the side wall of the inner cavity of the spraying room main body.

Furthermore, a plurality of illuminating lamps are installed on the side wall of the inner cavity of the spraying room main body.

Furthermore, a grid is installed on the bottom surface of the spraying room main body, and a bottom filtering cotton layer is installed below the grid.

Furthermore, a door is installed on one side of the spraying room main body.

(III) advantageous effects

Compared with the prior art, the utility model provides a dust-free spray room, which has the following beneficial effects:

(1) when the utility model is used, an automobile to be painted is driven into the spraying room main body and is stopped on the vehicle-mounted platform, so that the automobile body is positioned right above a paint-spraying through groove arranged in the center of the vehicle-mounted platform, then a room door is closed, an electromagnetic valve on an air inlet pipe is opened, a draught fan arranged on an air supply pipe is started, at the moment, outside air is sucked into a dust removal box through the air inlet pipe, dust-containing gas enters the air supply pipe after being dedusted by a dust removal filter bag arranged on a filter bag framework on a pattern plate and enters an air homogenizing plate along the air supply pipe, finally enters an inner cavity of the spraying room main body through a plurality of air outlet pipes arranged on the bottom surface of the air homogenizing plate, a vertical downward air flow is formed in the inner cavity of the spraying room main body, a good dust-free operation environment is provided for paint-spraying operation, at the moment, a worker starts electric slide rails symmetrically arranged on the side walls on the two sides of the spraying room main body to drive electric slide blocks arranged on the two sides of the square pipe to move, and go into paint vehicle pump into in the hose of lacquer, advance the hose and pass through hose coupling and time type side pipe intercommunication, then the paint vehicle gets into time type side pipe inner chamber, and spout through installing a plurality of spray paint shower nozzle on time type side pipe inboard, when time type side pipe moves along electric slide rail direction, to the automobile body and the vehicle bottom of the car on the vehicle-mounted platform paint the coloring operation that sprays paint, the process of spraying paint is steady and not influenced by the dust in the air, the quality and the efficiency of spraying paint have been ensured, and whole journey need not the workman and get into the operation of spouting room main part inner chamber entering, the amount of labour of workman has been reduced, and can not harm the healthy of workman.

(2) The utility model is provided with an infrared baking lamp and an exhaust pipe, when the paint spraying operation is finished, the square return pipe is reset, the electromagnetic valve on the air inlet pipe is closed, a plurality of infrared baking lamps arranged on the side wall of the main body of the paint spraying room are opened, the infrared baking lamps heat the air around the main body of the paint spraying room to dry the paint spraying, under the action of an induced draft fan, the heated air flow is communicated with paint mist to enter the inner cavity of a paint mist filtering chamber through a grating and a bottom filtering cotton layer, drawer type paint mist separating modules are arranged on two sides of the inner cavity of the paint mist filtering chamber, the paint mist is filtered and separated when the air passes through the drawer type paint mist separating modules, the paint mist is prevented from being discharged outside to pollute the environment, then the air flow enters the exhaust channel through a communicating pipe, then enters the exhaust pipe communicated with the exhaust channel, finally returns to a dust removal box through the exhaust pipe, and a UA photolysis purifier arranged on the exhaust pipe can further purify the harmful gas, because the solenoid valve on the air-supply line is closed, the gaseous recycling once more in the middle of can getting back to the main part inner chamber of spray booth through the blast pipe of containing heat this moment, has not only reduced the waste of the heat energy, but also accelerated the drying efficiency who sprays paint, and can carry out filtering separation to the coating cloud in the main part inner chamber of spray booth when dry to spraying paint and purify to the interior air quality of guarantee spray booth main part.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a schematic structural diagram of a dustless spray booth according to an embodiment of the present invention;

FIG. 2 is a cross-sectional view of a main body of a dustless spray booth according to an embodiment of the present invention;

FIG. 3 is a perspective view of a square pipe of a dust free spray booth according to an embodiment of the present invention;

fig. 4 is a perspective view of a vehicle-mounted station of a dust-free spray booth according to an embodiment of the present invention.

In the figure:

1. a spray booth body; 2. a dust removal box; 3. a paint mist filtering chamber; 4. an air inlet pipe; 5. an electromagnetic valve; 6. a pattern plate; 7. a filter bag framework; 8. a dust removal filter bag; 9. an air supply pipe; 10. an induced draft fan; 11. a gas homogenizing plate; 12. an air outlet pipe; 13. an illuminating lamp; 14. an electric slide rail; 15. a square pipe with a shape of Chinese character 'hui'; 16. baking a lamp by infrared rays; 17. a vehicle-mounted platform; 18. a door; 19. a grid; 20. a bottom filter cotton layer; 21. a drawer type paint mist separation module; 22. a communicating pipe; 23. an air exhaust channel; 24. an exhaust duct; 25. a UA photolysis purifier; 26. an electric slider; 27. a paint inlet hose; 28. a spray nozzle; 29. a hose connector; 30. a paint spraying through groove.

Detailed Description

For further explanation of the various embodiments, the drawings which form a part of the disclosure and which are incorporated in and constitute a part of this specification, illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and to enable others of ordinary skill in the art to understand the various embodiments and advantages of the utility model, and, by reference to these figures, reference is made to the accompanying drawings, which are not to scale and wherein like reference numerals generally refer to like elements.

According to an embodiment of the present invention, a dustless spray booth is provided.

Referring to the drawings and the detailed description, as shown in fig. 1-4, the dust-free spraying room according to the embodiment of the present invention includes a spraying room main body 1 and a square pipe 15, wherein electric slide rails 14 are symmetrically installed on two side walls of an inner cavity of the spraying room main body 1, electric slide blocks 26 are symmetrically installed on two side walls of the square pipe 15, the electric slide blocks 26 are installed in the electric slide rails 14, hose joints 29 are symmetrically installed on a top surface of the square pipe 15, the hose joints 29 are connected with paint inlet hoses 27, a plurality of paint spray nozzles 28 are uniformly installed on inner side walls of the square pipe 15, a vehicle-mounted platform 17 is installed on a bottom surface of the inner cavity of the spraying room main body 1, a paint through groove 30 is formed in a center of a top surface of the vehicle-mounted platform, the electric slide rails 14 and the electric slide blocks 26 are mature technologies, and will not be described herein again, and perform a paint spraying and coloring operation on a vehicle body and a vehicle bottom of a vehicle on the vehicle-mounted platform 17, the paint spraying process is stable and is not influenced by dust in the air, the paint spraying quality and efficiency are guaranteed, workers do not need to enter the inner cavity of the spray room main body 1 to enter the spray room main body in the whole process, the labor capacity of the workers is reduced, and the physical health of the workers cannot be damaged.

In one embodiment, the spraying room main body 1 is provided with the dust removal box 2 on one side, the top center of the dust removal box 2 is communicated with one end of the air supply pipe 9, the other end of the air supply pipe 9 penetrates through the top surface of the spraying room main body 1 and is communicated with the air homogenizing plate 11, the bottom surface of the air homogenizing plate 11 is uniformly provided with a plurality of air outlet pipes 12, the air supply pipe 9 is provided with the draught fan 10, the dust removal box 2 is internally provided with the flower plate 6, the flower plate 6 is provided with the filter bag framework 7, the dust removal filter bag 8 is arranged on the filter bag framework 7, the air inlet pipe 4 is arranged at the bottom end of the side surface of one side of the dust removal box 2, and the electromagnetic valve 5 is arranged on the air inlet pipe 4, so that the effect of forming a vertical downward dustless air flow in the inner cavity of the spraying room main body 1 is achieved, and a good dustless operation environment is provided for the spraying operation.

In one embodiment, a paint mist filtering chamber 3 is communicated with the lower part of the spraying room main body 1, drawer type paint mist separating modules 21 are symmetrically arranged in the inner cavity of the paint mist filtering chamber 3, an air exhaust channel 23 is arranged in the side wall of the paint mist filtering chamber 3, the exhaust channel 23 is connected with the drawer type paint mist separation module 21 through the communicating pipe 22, the exhaust channel 23 is connected with one end of the exhaust pipe 24, the other end of the exhaust pipe 24 is connected with the inner cavity of the dust removing box 2, and the UA photolysis purifier 25 is arranged on the exhaust pipe 24, the drawer type paint mist separation module 21 and the UA photolysis purifier 25 are the existing mature technology, the details are not repeated, the paint mist in the inner cavity of the spray booth main body 1 is filtered, separated and purified, with the guarantee air quality in spouting room main part 1, the UA photolysis clarifier 25 of installation on the exhaust pipe 24 can carry out further purification treatment to remaining harmful gas in the gas, prevents that harmful gas from discharging the polluted environment outward.

In one embodiment, a plurality of infrared baking lamps 16 are installed on the side wall of the inner cavity of the spray booth main body 1, and the infrared baking lamps 16 are mature in the prior art and are not described herein again, so that the air around the vehicle body is heated to dry the spray paint.

In one embodiment, a plurality of illuminating lamps 13 are installed on the side wall of the inner cavity of the spray room main body 1, so as to perform the illuminating function.

In one embodiment, the bottom of the spraying room main body 1 is provided with a grating 19, and a bottom filtering cotton layer 20 is arranged below the grating 19 to filter small particle dust in the air.

In one embodiment, a door 18 is installed at one side of the spray booth body 1 to facilitate the entrance and exit.

The working principle is as follows: the utility model is provided with an electric slide rail 14 and a square pipe 15 in a shape of Chinese character hui, when in use, a vehicle to be painted is firstly driven into a spraying room main body 1 and is stopped on a vehicle-mounted platform 17, so that the vehicle body is positioned right above a paint-spraying through groove 30 arranged at the center of the vehicle-mounted platform 17, then a door 18 is closed, an electromagnetic valve 5 on an air inlet pipe 4 is opened, a draught fan 10 arranged on an air supply pipe 9 is started, at the moment, outside air is sucked into a dust-removing box 2 through the air inlet pipe 4, dust-containing gas is dedusted through a dust-removing filter bag 8 arranged on a filter bag framework 7 on a flower plate 6 and then enters the air supply pipe 9, and enters an air-homogenizing plate 11 along the air supply pipe 9, finally enters an inner cavity of the spraying room main body 1 through a plurality of air outlet pipes 12 arranged at the bottom surface of the air-homogenizing plate 11, a vertical downward air flow is formed in the inner cavity of the spraying room main body 1, a good dust-free operation environment is provided for paint-spraying operation, at the moment, a worker starts the electric slide rails 14 symmetrically arranged on the side walls of the spraying room main body 1 to drive the side walls of the square pipe 15 to be arranged at two sides The electric slide block 26 moves, paint is pumped into the paint inlet hose 27, the paint inlet hose 27 is communicated with the square return pipe 15 through the hose joint 29, the paint enters the inner cavity of the square return pipe 15 and is sprayed out through a plurality of paint spraying nozzles 28 arranged on the inner side of the square return pipe 15, the paint is sprayed and colored on the body and the bottom of the automobile on the vehicle loading platform 17 while the square return pipe 15 moves along the direction of the electric slide rail 14, the paint spraying process is stable and is not influenced by dust in the air, the paint spraying quality and efficiency are ensured, a worker does not need to enter the inner cavity of the spray booth main body 1 to operate in the whole process, the labor capacity of the worker is reduced, the health of the worker is not damaged, in addition, the infrared baking lamp 16 and the exhaust pipe 24 are arranged, when the paint spraying operation is completed, the square return pipe 15 is reset, the electromagnetic valve 5 on the air inlet pipe 4 is closed, and the infrared baking lamps 16 arranged on the side wall of the spray booth main body 1 are opened, the infrared baking lamp 16 heats the air around the vehicle body to dry the paint, under the action of the induced draft fan 10, the heated air flow is communicated with the paint mist to enter the inner cavity of the paint mist filtering chamber 3 through the grating 19 and the bottom filtering cotton layer 20, the drawer type paint mist separating modules 21 are installed at two sides of the inner cavity of the paint mist filtering chamber 3, when the air passes through the drawer type paint mist separating modules 21, the paint mist is filtered and separated to prevent the paint mist from being discharged to pollute the environment, then the air flow enters the air exhaust channel 23 through the communicating pipe 22, then enters the exhaust pipe 24 communicated with the air exhaust channel 23, finally returns to the dust removal box 2 through the exhaust pipe 24, the UA photolysis purifier 25 installed on the exhaust pipe 24 can further purify the harmful gas, because the electromagnetic valve 5 on the air inlet pipe 4 is closed, the gas containing heat can again return to the inner cavity of the spray booth main body 1 through the blast pipe 9 to be recycled, not only reduced the waste of the heat energy, but also accelerated the drying efficiency who sprays paint, and can carry out filtering separation to the coating cloud that sprays in the 1 inner chamber of room main part when drying to spraying paint and purify to the air quality in the room main part 1 is spouted in the guarantee.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (7)

1. Dustless room of spouting, including spouting room main part (1) and time type side pipe (15), its characterized in that, spout room main part (1) inner chamber both sides lateral wall symmetry and install electronic slide rail (14), time type side pipe (15) both sides lateral symmetry installs electronic slider (26), and electronic slider (26) install in electronic slide rail (14), time type side pipe (15) top surface symmetry installs hose connector (29), and hose connector (29) are connected with into lacquer hose (27), time type side pipe (15) inboard lateral wall evenly installs a plurality of shower nozzle (28) that sprays paint, spout room main part (1) inner chamber bottom surface and install vehicle loading platform (17), and vehicle loading platform central authorities have seted up logical groove (30) that sprays paint.

2. The dustless spray booth of claim 1, wherein said spray booth main body (1) has a dust removal box (2) installed on one side, and the center of the top of dust removal box (2) communicates with one end of blast pipe (9), and the other end of blast pipe (9) runs through the top of spray booth main body (1) and communicates with air homogenizing plate (11), a plurality of air outlet pipe (12) are evenly installed on the bottom surface of air homogenizing plate (11), install draught fan (10) on blast pipe (9), install card (6) in dust removal box (2), and install filter bag skeleton (7) on card (6), and install dust removal filter bag (8) on filter bag skeleton (7), air inlet pipe (4) is installed to one side bottom end of dust removal box (2), and install solenoid valve (5) on air inlet pipe (4).

3. The dustless spray booth of claim 2, wherein said spray booth main body (1) below intercommunication has paint mist filter chamber (3), and paint mist filter chamber (3) inner chamber symmetry installs drawer type paint mist separation module (21), there is air exhaust channel (23) to install in paint mist filter chamber (3) lateral wall, and air exhaust channel (23) through communicating pipe (22) intercommunication drawer type paint mist separation module (21), air exhaust channel (23) intercommunication exhaust pipe (24) one end, and exhaust pipe (24) other end intercommunication dust removal case (2) inner chamber to install UA photolysis clarifier (25) on exhaust pipe (24).

4. A dustless spray booth according to claim 1, wherein a plurality of infrared baking lamps (16) are installed on the side wall of the inner cavity of said spray booth body (1).

5. A dustless spray booth according to claim 1, wherein a plurality of lighting lamps (13) are installed on the side wall of the inner cavity of said spray booth body (1).

6. A dustless spray booth according to claim 1, wherein a grate (19) is installed on the bottom surface of the spray booth body (1), and a bottom filter cotton layer (20) is installed below the grate (19).

7. A dustless spray booth according to claim 1, wherein a door (18) is installed on one side of said spray booth body (1).

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