CN214515157U

CN214515157U - Automatic discharging system of large crusher

Info

Publication number: CN214515157U
Application number: CN202022898748.1U
Authority: CN
Inventors: 李江恒; 李增亮; 沈秋彤; 姚鹤梅; 刘龙锦; 王珏赟; 和结树; 王忠亮
Original assignee: Heqing Beiya Mining Co ltd
Current assignee: Heqing Beiya Mining Co ltd
Priority date: 2020-12-03
Filing date: 2020-12-03
Publication date: 2021-10-29
Anticipated expiration: 2030-12-03

Abstract

The utility model discloses a large-scale breaker automatic discharge system, including breaker, striker plate and conveyer belt, its characterized in that, breaker lower extreme four corners department all has the supporting leg through bolted connection, be provided with on the supporting leg inner wall the striker plate, the lower part is provided with between the striker plate the conveyer belt, be provided with the control box on the striker plate lateral wall, be provided with microprocessor on the control box inner wall, microprocessor one side is provided with wireless network card. By arranging the camera, the microprocessor, the relay and the wireless network card, the microprocessor can confirm the loading state of the vehicle in real time through the camera, so that the working states of the crusher and the conveying belt are controlled according to the loading state of the vehicle, and automatic unloading is realized; simultaneously under the assistance of pilot lamp and speaker, the information of unloading that can cooperate the camera feedback realizes carrying out automatic dispatch to the vehicle in the lane of unloading, but the staff's that significantly reduces work load, and the practicality is strong.

Description

Automatic discharging system of large crusher

Technical Field

The utility model belongs to the technical field of the breaker, specifically speaking relates to large-scale breaker automatic discharge system.

Background

The crusher may be classified into a medical crusher and a mining crusher according to the major category. The medical stone crusher is mainly used for crushing stones, and generally adopts modes such as resonance to crush the stones, so that various risks caused by operations are avoided. According to the crushing principle, the common crushing machinery of heavy mining machinery comprises a jaw crusher, an impact crusher, a vertical impact crusher, a hydraulic cone crusher, a ring hammer crusher, a roller crusher, a combined crusher, a cone crusher, a two-stage crusher, a gyratory crusher, a mobile crusher and the like. The crusher is widely applied to various mines and quarries.

The existing large-scale crusher mostly adopts a manual dispatching mode to unload, field operators inform all vehicles in the unloading lane of unloading preparation by broadcasting on a crusher command platform by observing the material level of the crusher and the position of an ore clamp in the unloading lane, and the vehicles in the unloading lane are unloaded by commanding through an interphone according to the loading state of the vehicles, so that the efficiency is low, the faults are easy, the dangers are easy to occur due to untimely communication and dispatching, and the potential safety hazard is large.

In view of this, the present invention is provided.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the technical problem who solves lies in overcoming the not enough of prior art, provides large-scale breaker automatic discharge system, for solving above-mentioned technical problem, the utility model discloses a technical scheme's basic concept is:

large-scale breaker automatic discharge system, including breaker, striker plate and conveyer belt, breaker lower extreme four corners department all has the supporting leg through bolted connection, be provided with on the supporting leg inner wall the striker plate, the lower part is provided with between the striker plate the conveyer belt, be provided with the control box on the striker plate lateral wall, be provided with microprocessor on the control box inner wall, microprocessor one side is provided with wireless network card, the microprocessor below is provided with the relay, the position that leans on in control box lateral wall middle part is embedded to have the display screen, the display screen below is provided with operating panel, conveyer belt lower extreme one side is provided with the support frame, be provided with the camera on the support frame lateral wall, the camera top is provided with infrared sensor.

Furthermore, the welding of breaker upper end has the feeder hopper, the striker plate with the supporting leg passes through bolted connection, is located control box one side there is step motor on the striker plate through bolted connection.

Further, step motor transmission output has the action wheel through the key-type connection, install the belt on the action wheel, action wheel one side is provided with from the driving wheel, be provided with the drive roll in the follow driving wheel, the action wheel with pass through from the driving wheel the belt is connected, the conveyer belt install in on the drive roll.

Furthermore, the microprocessor is fixed with the inner wall of the control box through a clamping groove, the wireless network card and the relay are connected with the inner wall of the control box through screws, and the operation panel is embedded in the side wall of the control box.

Further, the support frame upper end with the conveyer belt support passes through bolted connection, the camera and infrared sensor all with the support frame passes through bolted connection, wireless network card the camera, infrared sensor and operating panel all with microprocessor electric connection.

Furthermore, be located the camera below there is the pilot lamp on the support frame through bolted connection, be located pilot lamp one side there is the speaker on the support frame through bolted connection, the display screen and the relay all with microprocessor electric connection, step motor the breaker the pilot lamp and the speaker all with relay electric connection.

After the technical scheme is adopted, compared with the prior art, the utility model following beneficial effect has.

The utility model is provided with the camera, the microprocessor, the relay and the wireless network card, the microprocessor can confirm the loading state of the vehicle through the camera in real time, so as to control the working states of the crusher and the conveyer belt according to the loading state of the vehicle, and realize automatic unloading; simultaneously under the assistance of pilot lamp and speaker, can cooperate the information of unloading of camera feedback, realize carrying out automatic scheduling to the vehicle in the lane of unloading, staff's that can significantly reduce work load, the practicality is strong, and infrared sensor can assist microprocessor and confirm the state of unloading at the loading void time of a car and another car, guarantees not that the material falls in the state of unloading, can further guarantee the security of system.

The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention without limitation. It is obvious that the drawings in the following description are only some embodiments, and that for a person skilled in the art, other drawings can be derived from them without inventive effort. In the drawings:

fig. 1 is a schematic structural view of the present invention;

fig. 2 is a front sectional view of the control box of the present invention;

fig. 3 is a circuit block diagram of the present invention.

In the figure: 1-a crusher; 2-supporting legs; 3-a material baffle plate; 4-a conveyor belt; 5-a control box; 6-a microprocessor; 7-wireless network card; 8-a relay; 9-a display screen; 10-an operation panel; 11-a support frame; 12-a camera; 13-an infrared sensor; 14-a feed hopper; 15-a stepper motor; 16-an indicator light; 17-loudspeaker.

It should be noted that the drawings and the description are not intended to limit the scope of the inventive concept in any way, but to illustrate the inventive concept by those skilled in the art with reference to specific embodiments.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings in the embodiments of the present invention are combined below to clearly and completely describe the technical solutions in the embodiments, and the following embodiments are used for illustrating the present invention, but do not limit the scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example one

As shown in fig. 1-3, large-scale breaker automatic discharge system, including breaker 1, striker plate 3 and conveyer belt 4, 1 lower extreme four corners department of breaker all has supporting leg 2 through bolted connection, be provided with striker plate 3 on 2 inner walls of supporting leg, the lower part is provided with conveyer belt 4 between the striker plate 3, be provided with control box 5 on 3 lateral walls of striker plate, be provided with microprocessor 6 on 5 inner walls of control box, microprocessor 6 one side is provided with wireless network card 7, microprocessor 6 below is provided with relay 8, the position that leans on in 5 lateral walls middle part of control box has embedded display screen 9, display screen 9 below is provided with operating panel 10, 4 lower extreme one sides of conveyer belt are provided with support frame 11, be provided with camera 12 on 11 lateral wall of support frame, camera 12 top is provided with infrared sensor 13.

As shown in fig. 1, a feed hopper 14 is welded at the upper end of a crusher 1, a striker plate 3 is connected with a support leg 2 through a bolt, and a stepping motor 15 is connected to the striker plate 3 on one side of a control box 5 through a bolt; the transmission output end of the stepping motor 15 is connected with a driving wheel through a key, a belt is installed on the driving wheel, a driven wheel is arranged on one side of the driving wheel, a driving roller is arranged in the driven wheel, the driving wheel is connected with the driven wheel through the belt, and the conveying belt 4 is installed on the driving roller.

In this example, the material to be crushed enters the crusher 1 through the feed hopper 14, and is crushed by the crusher 1, the crushed fine crushed material falls from the lower end of the crusher 1 onto the conveyer belt 4 between the striker plates 3, the stepping motor 15 can drive the driven wheel to rotate through the driving wheel and the belt during operation, and further the driven wheel drives the conveyer belt 4 to rotate through the driving roller, so that the conveyer belt 4 can convey the fine crushed material to the upper part of the unloading lane.

As shown in fig. 1-3, the microprocessor 6 is fixed to the inner wall of the control box 5 through a slot, the wireless network card 7 and the relay 8 are both connected to the inner wall of the control box 5 through screws, and the operation panel 10 is embedded in the side wall of the control box 5; the upper end of the support frame 11 is connected with the support of the conveying belt 4 through bolts, the camera 12 and the infrared sensor 13 are connected with the support frame 11 through bolts, and the wireless network card 7, the camera 12, the infrared sensor 13 and the operation panel 10 are electrically connected with the microprocessor 6; be located and have pilot lamp 16 through bolted connection on the support frame 11 of camera 12 below, be located and have speaker 17 through bolted connection on the support frame 11 of pilot lamp 16 one side, display screen 9 and relay 8 all with microprocessor 6 electric connection, step motor 15, breaker 1, pilot lamp 16 and speaker 17 all with relay 8 electric connection.

In this example, the camera 12 can shoot the state of the transport vehicle in the unloading lane under the highest point of the conveyer belt 4 in real time, and feed back the picture in the hopper to the microprocessor 6 in real time, the microprocessor 6 can analyze the feedback picture of the camera 12 in real time to determine whether the transport vehicle is fully loaded, the indicator light 16 is always in the red light state when the vehicle loads materials, after the microprocessor 6 finds that the vehicle is completely loaded, the microprocessor 6 can send a driving instruction to stop the crusher 1 and the conveyer belt 4 through the relay 8, and make the indicator light 16 turn to the green light state, and broadcast information through the loudspeaker 17 to make the vehicle move, so that the next no-load vehicle moves to the unloading position under the highest point of the conveyer belt 4, and the operation is repeated in such a circulating way, so that the crushed materials can be automatically and efficiently unloaded, the microprocessor 6 can be connected to the network through the wireless network card 7 so as to interact with a background system and other equipment, so that the staff can remotely check the system state in real time, when unloading, the finely-divided materials continuously fall from the highest point of the conveyer belt 4, the infrared sensor 13 can continuously generate induction and feed back information to the microprocessor 6, so that the microprocessor 6 can determine that the conveyer belt 4 is in a non-unloading state through the infrared sensor 13 in the loading gap time of one vehicle and another vehicle, and the safety of the system can be further ensured.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and although the present invention has been disclosed with reference to the above preferred embodiment, but not to limit the present invention, any person skilled in the art can make some changes or modifications to equivalent embodiments without departing from the scope of the present invention, and any simple modification, equivalent change and modification made to the above embodiments by the technical spirit of the present invention still fall within the scope of the present invention.

Claims

1. The automatic discharging system of the large crusher comprises a crusher (1), a material baffle plate (3) and a conveying belt (4), and is characterized in that four corners of the lower end of the crusher (1) are connected with supporting legs (2) through bolts, the material baffle plate (3) is arranged on the inner wall of each supporting leg (2), the conveying belt (4) is arranged on the lower portion between the material baffle plates (3), a control box (5) is arranged on one side wall of the material baffle plate (3), a microprocessor (6) is arranged on one inner wall of the control box (5), a wireless network card (7) is arranged on one side of the microprocessor (6), a relay (8) is arranged below the microprocessor (6), a display screen (9) is embedded in a position, close to the middle of one side wall of the control box (5), an operating panel (10) is arranged below the display screen (9), and a supporting frame (11) is arranged on one side of the lower end of the conveying belt (4), be provided with camera (12) on support frame (11) a lateral wall, camera (12) top is provided with infrared sensor (13).

2. The automatic discharging system of the large-sized crusher according to claim 1, characterized in that a feeding hopper (14) is welded at the upper end of the crusher (1), the striker plate (3) is connected with the supporting legs (2) through bolts, and a stepping motor (15) is connected to the striker plate (3) on one side of the control box (5) through bolts.

3. The automatic discharging system of the large-sized crusher according to claim 2, wherein the transmission output end of the stepping motor (15) is connected with a driving wheel through a key, a belt is installed on the driving wheel, a driven wheel is arranged on one side of the driving wheel, a driving roller is arranged in the driven wheel, the driving wheel and the driven wheel are connected through the belt, and the conveying belt (4) is installed on the driving roller.

4. The automatic discharging system of the large-sized crusher according to claim 3, wherein the microprocessor (6) is fixed with the inner wall of the control box (5) through a clamping groove, the wireless network card (7) and the relay (8) are both connected with the inner wall of the control box (5) through screws, and the operation panel (10) is embedded in the side wall of the control box (5).

5. The automatic discharging system of the large crusher according to claim 4, wherein the upper end of the support frame (11) is connected with the support of the conveyor belt (4) through a bolt, the camera (12) and the infrared sensor (13) are connected with the support frame (11) through a bolt, and the wireless network card (7), the camera (12), the infrared sensor (13) and the operation panel (10) are electrically connected with the microprocessor (6).

6. The automatic discharging system of the large crusher according to claim 5, wherein an indicator light (16) is connected to the support frame (11) below the camera (12) through a bolt, a speaker (17) is connected to the support frame (11) on one side of the indicator light (16) through a bolt, the display screen (9) and the relay (8) are electrically connected to the microprocessor (6), and the stepping motor (15), the crusher (1), the indicator light (16) and the speaker (17) are electrically connected to the relay (8).