CN214514305U - Emulsifying system for aseptically transferring and emulsifying - Google Patents
Emulsifying system for aseptically transferring and emulsifying Download PDFInfo
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- CN214514305U CN214514305U CN202023297745.9U CN202023297745U CN214514305U CN 214514305 U CN214514305 U CN 214514305U CN 202023297745 U CN202023297745 U CN 202023297745U CN 214514305 U CN214514305 U CN 214514305U
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- emulsification
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- emulsification tank
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Abstract
The utility model discloses an aseptic emulsification system that shifts and emulsify, including aseptic room, be equipped with the frame in the aseptic room, aseptic room is through can sealing door and external intercommunication, the frame is including setting up reinforced washing pipeline and the technology medium pipeline on the support, still be equipped with the controller on the support, the bottom of support is equipped with the fixed layer board of U type, fixed layer board below is equipped with the cylinder that can lift up fixed layer board, fixed layer board and cylinder junction still are equipped with weighing module, portable emulsification tank includes transferable emulsification tank support, be equipped with the emulsification tank on the emulsification tank support, the lid top of emulsification tank is equipped with a plurality of valves that are used for the different reinforced washing pipeline exports of butt joint, the lateral wall of emulsification tank has the valve that is used for butt joint heating cooling medium who connects emulsification tank middle level dielectric layer. Adopt the design scheme of the utility model, can realize pure aseptic emulsification process.
Description
Technical Field
The utility model relates to an emulsification system, concretely relates to aseptic transfer and emulsified emulsification system.
Background
The existing aseptic emulsification system is realized by fixedly arranging an emulsification tank and the like in an aseptic room, then arranging a feeding device which is introduced into the emulsification tank outside the aseptic room, and then conveying materials to the aseptic room through a longer pipeline, but the problem of the design is that:
1. because the adopted pipeline is longer, partial materials can be left in the pipeline, so that the production cost is increased;
2. because partial materials are left in the pipeline, the pipeline needs to be cleaned firstly when a new emulsification operation is carried out each time, and the pipeline is long, so the cleaning is difficult;
3. since the material is transported from elsewhere, a sterile environment is created after the material is added, and if colonies are present, they may not be cleared.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: the utility model aims to solve the problem that the existing emulsification system adopts longer pipeline transportation to lead to the increase of production cost, the difficulty of cleaning up to and the bacterial colony probably does not go out clearly completely.
The technical scheme is as follows: in order to solve the above problem, the utility model adopts the following technical scheme:
an emulsifying system for aseptic transfer and emulsification comprises an aseptic room, a frame arranged in the aseptic room and communicated with the outside through a sealable door, a feeding and cleaning pipeline and a process medium pipeline arranged on a support, a controller arranged on the support, a U-shaped fixed supporting plate arranged at the bottom of the support, an air cylinder arranged below the fixed supporting plate and capable of lifting the fixed supporting plate, a weighing module arranged at the joint of the fixed supporting plate and the air cylinder, the movable emulsifying tank comprises a transferable emulsifying tank support, the emulsifying tank is arranged on the emulsifying tank support, a plurality of valves used for butting different charging and cleaning pipeline outlets are arranged at the top of the cover body of the emulsifying tank, the side wall of the emulsifying tank is provided with a valve used for butting heating/cooling media and connected with a middle-layer medium layer of the emulsifying tank, and the two sides of the emulsifying tank support are provided with fixing plates which can be matched with the U-shaped fixing support plate and lifted by the U-shaped fixing support plate.
Design through portable emulsification tank, cooperate the frame simultaneously, can realize that emulsification tank whole journey contactless is external before the emulsification, and can accomplish the operation of in-tank sterilization before the emulsification, make the in-process of emulsification can realize complete aseptic state, secondly because emulsification tank is portable, it is more convenient to make the operability, need not adopt the design of longer pipeline, the more remaining problem of material obtains fine solution, then, because aseptic room need thoroughly disappear, so adopt portable emulsification tank can guarantee to carry out manual operation or settlement before the emulsification, can place the part of setting for through the controller and carry out whole journey control outside aseptic room, the convenience of operation has been improved.
Further, reinforced washing pipeline in the frame includes reinforced pipeline and washing pipeline, reinforced pipeline and the exit linkage that is arranged in the feeder equipment in ordinary room, and the washing pipeline includes three pipeline import at least, is pure steam inlet, clean compressed air import and washing liquid medicine import respectively, and all exports of reinforced washing pipeline all correspond a plurality of valves that are used for different reinforced washing pipeline exports of butt joint that are equipped with of emulsification tank lid top of being connected to.
The cleaning pipeline is designed through three inlets, cleaning liquid medicine can be eliminated and killed, and then the participatory liquid medicine is eliminated through steam and compressed air, so that the weight of the tank after elimination and killing is the same as that of the tank in an empty tank state.
Simultaneously under the cooperation of valve, before the cooperation feeding line can realize the emulsification, emulsification tank and external isolated completely, accomplished the sterilization before the emulsification simultaneously, guaranteed the absolute aseptic of emulsification in-process.
Furthermore, the emulsifying tank comprises an outer-layer heat-insulating layer, a middle-layer medium layer and an inner-layer condiment container layer.
Furthermore, the process medium pipeline on the rack comprises at least two medium inlets which are respectively a hot medium inlet and a cold medium inlet, and an outlet of the process medium pipeline is connected with the cavity formed by the middle layer medium layer.
Further, the width of the emulsification tank bracket is smaller than that of the U-shaped fixed supporting plate notch.
The opening width of the fixing plate is larger than the width of the notch of the fixing support plate, so that the fixing plate can be lifted.
Furthermore, a plurality of bolt bulges are arranged on the upper surface of the U-shaped fixing supporting plate, and a clamping groove matched with the bolt bulges is arranged on the fixing plate.
Set up the bolt in fixed layer board length direction's middle part for the screens can be realized to fixed plate and fixed layer board, makes the measuring result more accurate.
A method of operating an emulsification system for sterile transfer and emulsification comprising the steps of:
1) the staff moves the movable emulsification tank to the upper part of a U-shaped fixed supporting plate of the frame in the sterile room through a transferable bracket;
2) the staff leaves the sterile room, and the sterile room carries out indoor overall disinfection;
3) the controller controls the U-shaped fixed supporting plate to lift, and the movable emulsification tank fixedly connected with the fixed plate is lifted;
4) reading the reading of the weighing module in an empty tank state through a controller, then controlling a cleaning liquid medicine inlet of a cleaning pipeline in a charging cleaning pipeline to introduce cleaning liquid medicine, cleaning residual impurities in the pipeline and the emulsifying tank, and then discharging through a discharge valve at one side of the bottom of the emulsifying tank;
5) the controller continuously controls a pure steam inlet and a clean compressed air inlet of a cleaning pipeline in the feeding cleaning pipeline to sequentially introduce pure steam and clean compressed air, completely cleans the liquid medicine residues in the pipeline and the emulsifying tank, and opens a discharge valve to discharge so that the reading of the weighing module is the same as the reading in the empty tank state in the step 3);
6) the controller controls a feeding pipeline in the feeding cleaning pipeline to feed materials to be fed into the feeding equipment for emulsification;
7) the controller controls the process medium pipeline to be introduced with corresponding heating or cooling medium;
8) after emulsification is completed, the staff move the movable emulsification tank to a packaging workshop through the transferable support for packaging.
Further, in the step 4), the discharge valve is connected with a sewage pipeline on the frame to avoid pollution to the sterile room.
Has the advantages that: compared with the prior art, the utility model:
adopt the design scheme of the utility model, can realize pure aseptic emulsification process, the emulsification tank is in the whole contactless external world in the back of killing, and the external world has also killed simultaneously for the process of emulsification realizes under the absolutely aseptic condition, with the requirement that accords with emulsification process under the absolutely aseptic condition, like medical material emulsification etc..
Drawings
FIG. 1 is a schematic view of the combination of a frame and a movable emulsification tank of the present invention;
fig. 2 is a schematic structural view of the rack of the present invention;
FIG. 3 is a schematic structural view of the movable emulsification tank of the present invention;
fig. 4 is a schematic diagram of the pipeline arrangement of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and examples.
Example 1
As shown in fig. 1 to 4, an emulsification system for sterile transfer and emulsification comprises a sterile room (not shown), wherein a frame is arranged in the sterile room, the sterile room is communicated with the outside through a sealable door, the frame comprises a feeding cleaning pipeline 2 and a process medium pipeline 3 which are arranged on a support 1, a controller 4 is further arranged on the support 1, a U-shaped fixed supporting plate 5 is arranged at the bottom of the support 1, an air cylinder 6 capable of lifting the fixed supporting plate 5 is arranged below the fixed supporting plate 5, a weighing module 7 is further arranged at the joint of the fixed supporting plate 5 and the air cylinder, a movable emulsification tank comprises a transferable emulsification tank support 8, an emulsification tank 9 is arranged on the emulsification tank support 8, a plurality of valves for butting outlets of different feeding cleaning pipelines are arranged at the top of a cover body of the emulsification tank 9, a valve for butting heating/cooling media is arranged on the side wall of the emulsification tank 9 and connected with a medium layer in the emulsification tank 9, two sides of the emulsification tank bracket 8 are provided with fixing plates 10 which can be matched with the U-shaped fixing supporting plate 5 and lifted by the U-shaped fixing supporting plate 5.
Design through portable emulsification tank, cooperate the frame simultaneously, can realize that emulsification tank whole journey contactless is external before the emulsification, and can accomplish the operation of in-tank sterilization before the emulsification, make the in-process of emulsification can realize complete aseptic state, secondly because emulsification tank is portable, it is more convenient to make the operability, need not adopt the design of longer pipeline, the more remaining problem of material obtains fine solution, then, because aseptic room need thoroughly disappear, so adopt portable emulsification tank can guarantee to carry out manual operation or settlement before the emulsification, can place the part of setting for through the controller and carry out whole journey control outside aseptic room, the convenience of operation has been improved.
Reinforced washing pipeline 2 in the frame includes feeding pipeline and washing pipeline, feeding pipeline and the exit linkage that is arranged in the feeder equipment in ordinary room, and the washing pipeline includes three pipeline import at least, is pure steam inlet, clean compressed air import and washing liquid medicine import respectively, and all exports of reinforced washing pipeline all correspond a plurality of valves that are used for different reinforced washing pipeline exports of butt joint that are equipped with of being connected to emulsification tank lid top.
The cleaning pipeline is designed through three inlets, cleaning liquid medicine can be eliminated and killed, and then the participatory liquid medicine is eliminated through steam and compressed air, so that the weight of the tank after elimination and killing is the same as that of the tank in an empty tank state.
Simultaneously under the cooperation of valve, before the cooperation feeding line can realize the emulsification, emulsification tank and external isolated completely, accomplished the sterilization before the emulsification simultaneously, guaranteed the absolute aseptic of emulsification in-process.
The emulsification tank 9 comprises an outer layer of heat insulation (not shown), a middle layer of medium (not shown) and an inner layer of seasoning container (not shown).
The process medium pipeline 3 on the rack comprises at least two medium inlets which are respectively a heat medium inlet and a cold medium inlet, and the outlet of the process medium pipeline is connected with a cavity formed by the middle layer medium layer.
The width of the emulsification tank bracket 8 is less than the width of the notch of the U-shaped fixed supporting plate 5.
The opening width of the fixing plate is larger than the width of the notch of the fixing support plate, so that the fixing plate can be lifted.
The upper surface of the U-shaped fixing supporting plate 5 is provided with a plurality of bolt bulges 12, and the fixing plate 10 is provided with a clamping groove (not shown) matched with the bolt bulges.
Set up the bolt in fixed layer board length direction's middle part for the screens can be realized to fixed plate and fixed layer board, makes the measuring result more accurate.
Example 2
A method of operating an emulsification system for sterile transfer and emulsification comprising the steps of:
1) the staff moves the movable emulsification tank to the upper part of a U-shaped fixed supporting plate of the frame in the sterile room through a transferable bracket;
2) the staff leaves the sterile room, and the sterile room carries out indoor overall disinfection;
3) the controller controls the U-shaped fixed supporting plate to lift, and the movable emulsification tank fixedly connected with the fixed plate is lifted;
4) reading the reading of the weighing module in an empty tank state through a controller, then controlling a cleaning liquid medicine inlet of a cleaning pipeline in a charging cleaning pipeline to introduce cleaning liquid medicine, cleaning residual impurities in the pipeline and the emulsifying tank, and then discharging through a discharge valve at one side of the bottom of the emulsifying tank;
in the step 4), the discharge valve 13 is connected with a sewage pipeline 14 on the frame to avoid pollution to the sterile room.
5) The controller continuously controls a pure steam inlet and a clean compressed air inlet of a cleaning pipeline in the feeding cleaning pipeline to sequentially introduce pure steam and clean compressed air, completely cleans the liquid medicine residues in the pipeline and the emulsifying tank, and opens a discharge valve to discharge so that the reading of the weighing module is the same as the reading in the empty tank state in the step 3);
6) the controller controls a feeding pipeline in the feeding cleaning pipeline to feed materials to be fed into the feeding equipment for emulsification;
7) the controller controls the process medium pipeline to be introduced with corresponding heating or cooling medium;
8) after emulsification is completed, the staff move the movable emulsification tank to a packaging workshop through the transferable support for packaging.
Claims (6)
1. An emulsification system for sterile transfer and emulsification characterized by: including aseptic room, be equipped with the frame in the aseptic room, aseptic room is through can sealing door and external intercommunication, the frame is including setting up reinforced washing pipeline and the technology medium pipeline on the support, still be equipped with the controller on the support, the bottom of support is equipped with the fixed layer board of U type, fixed layer board below is equipped with the cylinder that can lift up fixed layer board, fixed layer board and cylinder junction still are equipped with weighing module, portable emulsification tank includes transferable emulsification tank support, be equipped with the emulsification tank on the emulsification tank support, the lid top of emulsification tank is equipped with a plurality of valves that are used for the different reinforced washing pipeline exports of butt joint, the lateral wall of emulsification tank has the valve that is used for butt joint heating/cooling medium of connecting the middle-level dielectric layer of emulsification tank, the both sides of emulsification tank support are equipped with can cooperate and be lifted by the fixed layer board of U type with the fixed layer board of U type.
2. The sterile transfer and emulsification system according to claim 1 wherein: reinforced washing pipeline in the frame includes reinforced pipeline and washing pipeline, reinforced pipeline and the exit linkage that is arranged in the feeder equipment in ordinary room, and the washing pipeline includes three pipeline import at least, is pure steam inlet, clean compressed air import and washing liquid medicine import respectively, and all exports of reinforced washing pipeline all correspond a plurality of valves that are used for different reinforced washing pipeline exports of butt joint that are equipped with of being connected to emulsification tank lid top.
3. The sterile transfer and emulsification system according to claim 1 wherein: the emulsifying tank comprises an outer-layer heat-insulating layer, a middle-layer medium layer and an inner-layer condiment container layer.
4. The sterile transfer and emulsification system according to claim 1 or 3 wherein: the process medium pipeline on the rack comprises at least two medium inlets which are respectively a hot medium inlet and a cold medium inlet, and the outlet of the process medium pipeline is connected with the cavity formed by the middle layer medium layer.
5. The sterile transfer and emulsification system according to claim 1 wherein: the width of the emulsification tank bracket is less than that of the U-shaped fixed supporting plate notch.
6. The sterile transfer and emulsification system according to claim 1 wherein: the upper surface of the U-shaped fixing supporting plate is provided with a plurality of bolt bulges, and the fixing plate is provided with a clamping groove matched with the bolt bulges.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023297745.9U CN214514305U (en) | 2020-12-30 | 2020-12-30 | Emulsifying system for aseptically transferring and emulsifying |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023297745.9U CN214514305U (en) | 2020-12-30 | 2020-12-30 | Emulsifying system for aseptically transferring and emulsifying |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214514305U true CN214514305U (en) | 2021-10-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023297745.9U Active CN214514305U (en) | 2020-12-30 | 2020-12-30 | Emulsifying system for aseptically transferring and emulsifying |
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| Country | Link |
|---|---|
| CN (1) | CN214514305U (en) |
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2020
- 2020-12-30 CN CN202023297745.9U patent/CN214514305U/en active Active
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