CN214503801U

CN214503801U - Reactor test machine

Info

Publication number: CN214503801U
Application number: CN202120408410.5U
Authority: CN
Inventors: 谢伟平; 李凡生; 陈崇鑫
Original assignee: Guangdong Zhaoxin Intelligent Equipment Co ltd
Current assignee: Guangdong Zhaoxin Intelligent Equipment Co ltd
Priority date: 2021-02-24
Filing date: 2021-02-24
Publication date: 2021-10-26
Anticipated expiration: 2031-02-24

Abstract

The utility model discloses a reactor test machine, comprises a workbench, be provided with conveyor on the workstation, follow on the workstation conveyor's direction of delivery has set gradually withstand voltage accredited testing organization, insulating accredited testing organization, electrical property accredited testing organization, labeller constructs, detection mechanism and unloading mechanism, the utility model discloses reduce artificial operation, omitted steps such as work piece unloading shift, greatly improved the efficiency of software testing to the reactor to reduce test error, the practicality is stronger.

Description

Reactor test machine

Technical Field

The utility model relates to a measure electrical variable equipment, especially relate to reactor test machine.

Background

Because the manual work or the machining factor influence that the reactor appears in the processing equipment process, in order to ensure the reactor quality stability who dispatches from the factory, need carry out a series of detections to the reactor, just can pack, traditional detection mode carries out the substep test to its electrical property, insulating nature, resistance to pressure etc. through the manual work, detection speed is slower, and still arrange the material again after the detection is accomplished, shift to marking machine department, beat the mark to the reactor by marking machine, the manual operation that whole process involved is more, production efficiency is difficult to improve.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a reactor test machine to solve one or more technical problem that exist among the prior art, provide a profitable selection or create the condition at least.

The utility model provides a solution of its technical problem is:

the reactor testing machine comprises a workbench, wherein a conveying device is arranged on the workbench, and a voltage-withstanding testing mechanism, an insulation testing mechanism, an electrical performance testing mechanism, a labeling mechanism, a detecting mechanism and a discharging mechanism are sequentially arranged on the workbench along the conveying direction of the conveying device.

The technical scheme at least has the following beneficial effects: be provided with the withstand voltage accredited testing organization that is used for testing reactor resistance to pressure on the workstation, an insulation test mechanism for testing reactor insulating properties, a accredited testing organization for testing reactor electric property, a labeller for labelling the reactor, a detection mechanism for detecting pastes the mark effect, an unloading mechanism for carrying out the unloading with the reactor after production is accomplished, conveyor is put to the reactor that awaits measuring, carry by conveyor, pass through withstand voltage test in proper order, insulation test, electric property test, paste the mark, unloading behind the process of detection, so whole detection, paste the mark process and link into an organic whole, artificial operation has been reduced, work piece unloading transfer step has been left out, greatly improved the efficiency of software testing to the reactor, and reduce the mistake of testing, the practicality is stronger.

As a further improvement of the technical scheme, the conveying device comprises a workpiece placing frame, an electric slide rail, a pushing plate and a pushing assembly, the workpiece placing frame and the electric slide rail are arranged on the workbench, a pushing groove is formed in the top surface of the workpiece placing frame in a left-right extending mode, the pushing plate is located below the pushing groove, the pushing plate is connected to the electric slide rail and can drive the pushing plate to move left and right, the pushing assembly comprises a mounting seat, a pressing plate, a spring and a push rod, the mounting seat is connected to the top side of the pushing plate, the push rod is rotatably connected to the mounting seat, the rotation axis of the push rod extends in the front-back direction, the pressing plate is connected to the mounting seat and located at the left side of the push rod, a first blind hole is formed in the right side of the pressing plate, a second blind hole is formed in the left side of the push rod, one end of the spring extends into the first blind hole, the other end of the spring extends into the second blind hole, the push rod extends out of the push plate from the push groove, and the push assembly is arranged on the push plate uniformly along the left and right directions. The workpiece is placed on the top surface of the workpiece placing rack, the electric sliding rail drives the pushing plate to move left and right, the reactor is driven to move on the workpiece placing rack by the pushing assembly on the pushing plate, specifically, when the electric sliding rail drives the pushing plate to move right, the pushing plate is arranged on the left side of the pushing rod and can support the pushing rod, so that the pushing rod cannot rotate left, the top end of the pushing rod extends out of the pushing groove all the time, the reactor can be pushed right, when the electric sliding rail drives the pushing plate to move left, the pushing rod rotates right under the pressure of the reactor when being abutted against the reactor because the pressing plate is arranged on the right side of the pushing rod, and then the pushing rod retracts into the pushing groove and cannot generate leftward thrust on the reactor, therefore, the pushing assembly can cross the pushed reactor to reset leftward, when the pushing rod is not contacted with the reactor any more, the pulling force of spring makes the push rod reset to the left turn, utilizes this structure can use a driving source can accomplish accurate propelling movement to a plurality of reactors, whole conveyor simple structure, operation stability.

As a further improvement of the technical scheme, the left vertex angle of the push rod is of a rounded corner structure. The fillet structure at the left vertex angle of the push rod can make the push rod more smooth and easy when turning left and contacting with the reactor.

As a further improvement of the above technical scheme, the top surface of the push plate is provided with front limit strips and rear limit strips at intervals along the front and rear directions, the front limit strips and the rear limit strips extend along the left and right directions, and the push slot is located between the front limit strips and the rear limit strips. A limiting space is formed between the front limiting strip and the rear limiting strip, so that the reactor placed on the workpiece placing rack can be further limited, and the phenomenon that the reactor moves in the front-back direction in the pushing process is avoided.

As a further improvement of the above technical solution, the pressure resistance testing mechanism includes a testing base frame, a first lifting lead screw, a mounting plate and a pressure resistance tester, the testing base frame is connected to the workbench, the first lifting lead screw is connected to the testing base frame, the mounting plate is connected to the first lifting lead screw, the first lifting lead screw can drive the mounting plate to move up and down, and the pressure resistance tester is connected to the mounting plate. The pressure resistance tester on the mounting plate is driven to move up and down through the first lifting screw rod, so that the pressure resistance of the reactor is tested.

As a further improvement of the above technical solution, the insulation testing mechanism includes an insulation tester, and the insulation tester is connected to the mounting plate. The insulation tester is arranged on the mounting plate and moves up and down together with the voltage-resistant tester, and can respectively carry out voltage-resistant performance test and insulation performance test on different reactors.

As a further improvement of the above technical solution, the electrical performance testing mechanism includes an electrical performance tester, and the electrical performance tester is connected to the mounting board. Similarly, the electrical property test is arranged on the mounting plate and moves up and down along with the mounting plate, so that the voltage resistance test, the insulation property test and the electrical property test can be simultaneously carried out on different reactors respectively.

As a further improvement of the above technical solution, the labeling mechanism includes a label printer, a labeling rack, a first front-back translation electric screw rod, a first translation plate, a first left-right translation electric screw rod, a second translation plate, a second lifting screw rod, and a suction plate, the label printer and the labeling rack are connected to the workbench, the first front-back translation electric screw rod is connected to the labeling rack, the first translation plate is connected to the first front-back translation electric screw rod, the first front-back translation electric screw rod can drive the first translation plate to move back and forth, the first left-right translation electric screw rod is connected to the first translation plate, the second translation plate is connected to the first left-right translation electric screw rod, the first left-right translation electric screw rod can drive the second translation plate to move left and right, the second lifting screw rod is connected to the second translation plate, the air suction plate is connected to the second lifting screw rod, the second lifting screw rod can drive the air suction plate to move up and down, and the air suction plate is connected with an air suction pump through a pipeline. The label printer prints labels, the air suction plate can respectively move back and forth, left and right and up and down under the driving of the first front and back translation electric screw rod, the first left and right translation electric screw rod and the second lifting screw rod, so that the air suction plate can transfer the labels printed on the label printer to a reactor positioned on the conveying device to label the reactor.

As a further improvement of the above technical solution, the detection mechanism includes a detection base frame, a third lifting screw rod and a camera, the detection base frame is connected to the workbench, the third lifting screw rod is connected to the detection base frame, the camera is connected to the third lifting screw rod, and the third lifting screw rod can drive the camera to move up and down. The position of the camera can be adjusted up and down through the third lifting screw rod, and the camera is used for detecting a label on the reactor.

As a further improvement of the above technical solution, the blanking mechanism includes a blanking base frame, a second left-right translation electric screw rod, a third translation plate, a fourth lifting screw rod, and an electromagnet, the blanking base frame is connected to the workbench, the second left-right translation electric screw rod is connected to the blanking base frame, the third translation plate is connected to the second left-right translation electric screw rod, the second left-right translation electric screw rod can drive the third translation plate to move left and right, the fourth lifting screw rod is connected to the third translation plate, the electromagnet is connected to the fourth lifting screw rod, and the fourth lifting screw rod can drive the electromagnet to move up and down. The electromagnet can be driven by the second left-right translation electric screw rod and the fourth lifting screw rod to respectively move left and right and up and down, so that the detected reactor can be transferred and discharged.

Drawings

In order to more clearly illustrate the technical solution in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below. It is clear that the described figures represent only some embodiments of the invention, not all embodiments, and that a person skilled in the art can also derive other designs and figures from these figures without inventive effort.

Fig. 1 is an overall front view of the present invention;

fig. 2 is a perspective view of the conveying device of the present invention;

fig. 3 is a perspective view of the voltage withstand test mechanism, the insulation test mechanism, and the electrical performance test mechanism of the present invention;

fig. 4 is a perspective view of the labeling mechanism of the present invention.

In the drawings: 100-workbench, 210-workpiece placing rack, 220-pushing plate, 231-mounting seat, 232-pressing plate, 233-pushing rod, 234-front limit strip, 235-rear limit strip, 310-testing base frame, 320-first lifting screw rod, 330-mounting plate, 340-withstand voltage tester, 350-insulation tester and 360-electrical performance tester, 410-a label printer, 420-a labeling machine frame, 430-a first front-back translation electric screw rod, 440-a first left-right translation electric screw rod, 450-a second lifting screw rod, 460-an air suction plate, 510-a detection base frame, 520-a third lifting screw rod, 530-a camera, 610-a blanking base frame, 620-a second left-right translation electric screw rod, 630-a fourth lifting screw rod and 640-an electromagnet.

Detailed Description

The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and other embodiments obtained by those skilled in the art without inventive labor based on the embodiments of the present invention all belong to the protection scope of the present invention. In addition, all the connection relations mentioned herein do not mean that the components are directly connected, but mean that a better connection structure can be formed by adding or reducing connection accessories according to the specific implementation situation. All technical characteristics in the invention can be interactively combined on the premise of not conflicting with each other.

Referring to fig. 1, the reactor testing machine comprises a workbench 100, wherein a conveying device is arranged on the workbench 100, and a voltage withstanding testing mechanism, an insulation testing mechanism, an electrical performance testing mechanism, a labeling mechanism, a detecting mechanism and a discharging mechanism are sequentially arranged on the workbench 100 along the conveying direction of the conveying device.

According to the above, the workbench 100 is provided with the pressure-resistant testing mechanism for testing the pressure resistance of the reactor, the insulation testing mechanism for testing the insulation performance of the reactor, the testing mechanism for testing the electrical performance of the reactor, the labeling mechanism for labeling the reactor, the detection mechanism for detecting the labeling effect, the blanking mechanism for blanking the reactor after production is completed, the reactor to be tested is placed on the conveying device and is conveyed by the conveying device, and the procedures of pressure-resistant testing, insulation testing, electrical performance testing, labeling and detection are sequentially carried out for blanking.

As shown in fig. 2, as a further embodiment of the conveying device, the conveying device includes a workpiece placement frame 210, an electric slide rail, a pushing plate 220, and a pushing assembly, the workpiece placement frame 210 and the electric slide rail are disposed on the work table 100, a pushing groove is formed in the top surface of the workpiece placement frame 210 in a left-right direction in an extending manner, the pushing plate 220 is located below the pushing groove, the pushing plate 220 is connected to the electric slide rail, the electric slide rail can drive the pushing plate 220 to move left and right, the pushing assembly includes a mounting seat 231, a pressing plate 232, a spring, and a pushing rod 233, the mounting seat 231 is connected to the top side of the pushing plate 220, the pushing rod 233 is rotatably connected to the mounting seat 231, the rotation axis of the pushing rod 233 extends in a front-back direction, the pressing plate 232 is connected to the mounting seat 231, and the pressing plate 232 is located on the left side of the pushing rod 233, the clamp plate 232 right flank is provided with first blind hole, the left flank of push rod 233 is provided with the second blind hole, the one end of spring is stretched into in the first blind hole, the other end of spring stretches into in the second blind hole, push rod 233 follows the propelling movement groove stretches out propelling movement board 220, the propelling movement subassembly is in it has a plurality ofly to follow left right direction align to grid on the propelling movement board 220. The workpiece is placed on the top surface of the workpiece placing frame 210, the electric slide rail drives the pushing plate 220 to move left and right, the pushing assembly on the pushing plate 220 drives the reactor to move on the workpiece placing frame 210, specifically, when the electric slide rail drives the pushing plate 220 to move right, because the left side of the pushing rod 233 is provided with the pressing plate 232, the pressing plate 232 can support the pushing rod 233, so that the pushing rod 233 cannot rotate left further, the top end of the pushing rod 233 extends out of the pushing plate 220 from the pushing groove all the time, the reactor can be pushed to the right, when the electric slide rail drives the pushing plate 220 to move left, because the right side of the pushing rod 233 is not provided with the pressing plate 232, when the pushing rod 233 abuts against the reactor, the pushing rod 233 rotates right under the pressure of the reactor, thereby retracting into the pushing groove, and cannot generate a left thrust to the reactor, thereby the pushing assembly can pass over the pushed reactor to reset left, when the push rod 233 is no longer in contact with the reactors, the push rod 233 is rotated leftwards by the tensile force of the spring to reset, accurate pushing of the reactors can be completed by using one driving source by using the structure, and the whole conveying device is simple in structure and stable in operation.

As a further example of the structure of the push rod 233, the left top corner of the push rod 233 has a rounded structure. The rounded structure at the left vertex angle of the push rod 233 can make the push rod 233 more smooth when rotating left and contacting with the reactor.

In order to make the position of the reactor more stable during pushing and improve the alignment accuracy, in this embodiment, the top surface of the pushing plate 220 is provided with a front limiting strip 234 and a rear limiting strip 235 at intervals along the front-rear direction, the front limiting strip 234 and the rear limiting strip 235 both extend along the left-right direction, and the pushing slot is located between the front limiting strip 234 and the rear limiting strip 235. A limiting space is formed between the front limiting strip 234 and the rear limiting strip 235, so that the reactor placed on the workpiece placing frame 210 can be further limited, and the phenomenon that the reactor moves in the front-back direction in the pushing process is avoided.

As shown in fig. 3, as a further embodiment of the pressure resistance testing mechanism, the pressure resistance testing mechanism includes a testing pedestal 310, a first lifting screw 320, a mounting plate 330 and a pressure resistance tester 340, the testing pedestal 310 is connected to the workbench 100, the first lifting screw 320 is connected to the testing pedestal 310, the mounting plate 330 is connected to the first lifting screw 320, the first lifting screw 320 can drive the mounting plate 330 to move up and down, and the pressure resistance tester 340 is connected to the mounting plate 330. The first lifting screw 320 drives the voltage-resistant tester 340 on the mounting plate 330 to move up and down, so that the voltage-resistant performance of the reactor is tested.

As a further embodiment of the insulation test mechanism, the insulation test mechanism includes an insulation tester 350, the insulation tester 350 being attached to the mounting plate 330. The insulation tester 350 is disposed on the mounting plate 330, moves up and down together with the voltage tester 340, and can perform voltage resistance test and insulation test on different reactors at the same time.

As a further embodiment of the electrical performance testing mechanism, the electrical performance testing mechanism includes an electrical performance tester 360, the electrical performance tester 360 being attached to the mounting board 330. Similarly, the electrical performance test is arranged on the mounting plate 330 and moves up and down along with the mounting plate 330, so that the voltage resistance test, the insulation performance test and the electrical performance test can be simultaneously performed on different reactors respectively.

As shown in fig. 4, as a further embodiment of the labeling mechanism, the labeling mechanism includes a label printer 410, a labeling rack 420, a first front-back translation electric screw 430, a first translation plate, a first left-right translation electric screw 440, a second translation plate, a second lifting screw 450, and a suction plate 460, the label printer 410 and the labeling rack 420 are connected to the worktable 100, the first front-back translation electric screw 430 is connected to the labeling rack 420, the first translation plate is connected to the first front-back translation electric screw 430, the first front-back translation electric screw 430 can drive the first translation plate to move back and forth, the first left-right translation electric screw 440 is connected to the first translation plate, the second translation plate is connected to the first left-right translation electric screw 440, the first left-right translation electric screw 440 can drive the second translation plate to move left, the second lifting screw rod 450 is connected to the second translation plate, the air suction plate 460 is connected to the second lifting screw rod 450, the second lifting screw rod 450 can drive the air suction plate 460 to move up and down, and the air suction plate 460 is connected with an air suction pump through a pipeline. The label printer 410 prints labels, the air suction plate 460 is driven by the first front-back translation electric screw 430, the first left-right translation electric screw 440 and the second lifting screw 450 to move front-back, left-right and up-down respectively, so that the air suction plate 460 can transfer the labels printed on the label printer 410 to the reactor on the conveying device to label the reactor.

As a further embodiment of the detection mechanism, the detection mechanism includes a detection base frame 510, a third lifting screw 520 and a camera 530, the detection base frame 510 is connected to the workbench 100, the third lifting screw 520 is connected to the detection base frame 510, the camera 530 is connected to the third lifting screw 520, and the third lifting screw 520 can drive the camera 530 to move up and down. The position of the camera 530 can be adjusted up and down through the third lifting screw 520, and the camera 530 is used for detecting a label on the reactor.

The unloading mechanism can transfer the unloading with the reactor of the completion that accomplishes the detection on conveyor, in this embodiment, unloading mechanism includes that unloading bed frame 610, the electronic lead screw 620 of translation about the second, third translation board, fourth lift lead screw 630, electro-magnet 640, unloading bed frame 610 connect in on the workstation 100, the electronic lead screw 620 of translation about the second connect in on the unloading bed frame 610, the third translation board connect in on the electronic lead screw 620 of translation about the second, the electronic lead screw 620 of translation can drive about the second the left and right sides motion of third translation board, fourth lift lead screw 630 connect in on the third translation board, electro-magnet 640 connect in on the fourth lift lead screw 630, fourth lift lead screw 630 can drive electro-magnet 640 up-and-down motion. The electromagnet 640 can be driven by the second left-right translation electric screw 620 and the fourth lifting screw 630 to move left and right and up and down respectively, so that the detected reactor can be transferred and discharged.

While the preferred embodiments of the present invention have been described in detail, it will be understood by those skilled in the art that the invention is not limited to the details of the embodiments shown, but is capable of various modifications and substitutions without departing from the spirit of the invention.

Claims

1. Reactor test machine, its characterized in that: including workstation (100), be provided with conveyor on workstation (100), follow on workstation (100) conveyor's direction of delivery has set gradually withstand voltage test mechanism, insulating test mechanism, electrical property test mechanism, labeller constructs, detection mechanism and unloading mechanism.

2. The reactor testing machine according to claim 1, characterized in that: the conveying device comprises a workpiece placing frame (210), an electric sliding rail, a pushing plate (220) and a pushing assembly, wherein the workpiece placing frame (210) and the electric sliding rail are arranged on the workbench (100), a pushing groove is formed in the top surface of the workpiece placing frame (210) in a left-right extending mode, the pushing plate (220) is located below the pushing groove, the pushing plate (220) is connected onto the electric sliding rail, the electric sliding rail can drive the pushing plate (220) to move left and right, the pushing assembly comprises a mounting seat (231), a pressing plate (232), a spring and a push rod (233), the mounting seat (231) is connected onto the top side of the pushing plate (220), the push rod (233) is rotatably connected onto the mounting seat (231), the rotation axis of the push rod (233) extends in the front-back direction, and the pressing plate (232) is connected onto the mounting seat (231), the clamp plate (232) is located the left side of push rod (233), clamp plate (232) right flank is provided with first blind hole, the left surface of push rod (233) is provided with the second blind hole, the one end of spring stretches into in the first blind hole, the other end of spring stretches into in the second blind hole, push rod (233) are followed the propelling movement groove stretches out push plate (220), the propelling movement subassembly is in it has a plurality ofly to follow left right direction align to grid on push plate (220).

3. The reactor testing machine according to claim 2, characterized in that: the left vertex angle of the push rod (233) is of a rounded corner structure.

4. The reactor testing machine according to claim 2, characterized in that: the top surface of propelling movement board (220) is provided with preceding spacing (234) and back spacing (235) along preceding back direction interval, preceding spacing (234) with back spacing (235) all extend along left right direction, the propelling movement trench is located preceding spacing (234) with between the back spacing (235).

5. The reactor testing machine according to claim 1, characterized in that: withstand voltage accredited testing organization includes test bed frame (310), first lift lead screw (320), mounting panel (330) and withstand voltage tester (340), test bed frame (310) connect in on workstation (100), first lift lead screw (320) connect in on the test bed frame (310), mounting panel (330) connect in on first lift lead screw (320), first lift lead screw (320) can drive mounting panel (330) up-and-down motion, withstand voltage tester (340) connect in on mounting panel (330).

6. The reactor testing machine according to claim 5, characterized in that: the insulation test mechanism comprises an insulation tester (350), and the insulation tester (350) is connected to the mounting plate (330).

7. The reactor testing machine according to claim 5, characterized in that: the electrical property testing mechanism comprises an electrical property tester (360), and the electrical property tester (360) is connected to the mounting plate (330).

8. The reactor testing machine according to claim 1, characterized in that: the labeling mechanism comprises a label printer (410), a labeling rack (420), a first front-back translation electric screw rod (430), a first translation plate, a first left-right translation electric screw rod (440), a second translation plate, a second lifting screw rod (450) and an air suction plate (460), wherein the label printer (410) and the labeling rack (420) are connected to the workbench (100), the first front-back translation electric screw rod (430) is connected to the labeling rack (420), the first translation plate is connected to the first front-back translation electric screw rod (430), the first front-back translation electric screw rod (430) can drive the first translation plate to move front and back, the first left-right translation electric screw rod (440) is connected to the first translation plate, the second translation plate is connected to the first left-right translation electric screw rod (440), and the first left-right translation electric screw rod (440) can drive the second translation plate to move left and right, the second lifting screw rod (450) is connected to the second translation plate, the air suction plate (460) is connected to the second lifting screw rod (450), the second lifting screw rod (450) can drive the air suction plate (460) to move up and down, and the air suction plate (460) is connected with an air suction pump through a pipeline.

9. The reactor testing machine according to claim 1, characterized in that: the detection mechanism comprises a detection base frame (510), a third lifting screw rod (520) and a camera (530), the detection base frame (510) is connected to the workbench (100), the third lifting screw rod (520) is connected to the detection base frame (510), the camera (530) is connected to the third lifting screw rod (520), and the third lifting screw rod (520) can drive the camera (530) to move up and down.

10. The reactor testing machine according to claim 1, characterized in that: unloading mechanism includes unloading bed frame (610), the second about translation electric screw (620), third translation board, fourth lift lead screw (630), electro-magnet (640), unloading bed frame (610) connect in on workstation (100), the second about translation electric screw (620) connect in on unloading bed frame (610), the third translation board connect in on the second about translation electric screw (620), translation electric screw (620) can drive about the second third translation board side-to-side movement, fourth lift lead screw (630) connect in on the third translation board, electro-magnet (640) connect in on fourth lift lead screw (630), fourth lift lead screw (630) can drive electro-magnet (640) up-and-down motion.