CN214489459U - Adjustable pipe plate welding tool - Google Patents
Adjustable pipe plate welding tool Download PDFInfo
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- CN214489459U CN214489459U CN202120409291.5U CN202120409291U CN214489459U CN 214489459 U CN214489459 U CN 214489459U CN 202120409291 U CN202120409291 U CN 202120409291U CN 214489459 U CN214489459 U CN 214489459U
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Abstract
The utility model discloses an adjustable tube plate welding tool, which comprises a pipe fitting fixing seat, an adjusting rotating shaft, an included angle adjusting bolt, a short supporting seat, a hinge, a horizontal adjusting bolt, a welding device base, a welding gun, a sliding table, a welding machine table-board, an equipment air source and a power supply, wherein the welding machine table-board is provided with the adjusting rotating shaft and the short supporting seat, the upper part of the adjusting rotating shaft is provided with the rotating shaft, the upper part of the short supporting seat is provided with the horizontal adjusting bolt, and the bottom of the short supporting seat is fixed on the welding machine table-board through the hinge; the front end of the bottom of the welding device base is connected with the adjusting rotating shaft and can rotate by taking the adjusting rotating shaft as an axis, and the angle of the welding device base is adjusted by the support of the long supporting seat or the short supporting seat; the welding device is characterized in that a pipe fitting fixing seat is arranged on the upper portion of the welding device base, a sliding table is arranged at the other end of the welding device base, and a welding gun is installed on the sliding table. The utility model discloses a general equipment can realize that single equipment can weld multiple specification product, and the productivity promotes at double, has improved production efficiency and rate of equipment utilization.
Description
Technical Field
The utility model relates to a tube sheet welding frock with adjustable belongs to mechanical technical field.
Background
In equipment or products, a plurality of plates and pipes need to be welded together, and the pipes need to be fixed by using welding tools. Because of different product models and structures, a plurality of included angles (shown in fig. 1a and 1 b) exist between the plate and the pipe fitting, if one device or tool (shown in fig. 2 and 3) is configured at one angle, when new products of different models are added, the device and tool need to be added, and the investment is increased. Because welding equipment and tools are not universal, equipment is in an idle state in the production process, so that the utilization rate of the equipment is low and the production cost is increased. How to solve the problem that the welding product of the existing welding equipment device is single, realize the multiple purposes of one machine and improve the utilization rate of the equipment is a technical problem which needs to be solved urgently by technical personnel in the field.
Disclosure of Invention
The utility model aims to solve the technical problem that to the defect that prior art exists, a tube sheet welding frock with adjustable is provided.
In order to solve the technical problem, the utility model provides an adjustable tube plate welding tool, which comprises a tube fixing seat, an adjusting rotating shaft, an included angle adjusting bolt, a short supporting seat, a hinge, a horizontal adjusting bolt, a welding device base, a welding gun, a sliding table, a welding machine table top, an equipment air source and a power supply, wherein the welding machine table top is provided with the adjusting rotating shaft and the short supporting seat, the upper part of the adjusting rotating shaft is provided with the rotating shaft, the upper part of the short supporting seat is provided with the horizontal adjusting bolt, and the bottom of the short supporting seat is fixed on the welding machine table top through the hinge; the front end of the bottom of the welding device base is connected with the adjusting rotating shaft and can rotate by taking the adjusting rotating shaft as an axis, and the angle of the welding device base is adjusted by the support of the long supporting seat or the short supporting seat; the welding device is characterized in that a pipe fitting fixing seat is arranged on the upper portion of the welding device base, a sliding table is arranged at the other end of the welding device base, and a welding gun is installed on the sliding table.
The welding machine table-board is equipped with long supporting seat between regulation pivot and short supporting seat, long supporting seat upper portion is equipped with horizontal adjusting bolt, and the bottom is fixed on the welding machine table-board through the hinge.
The equipment air source drives the sliding table to move along the X-axis direction, the Y-axis direction and the Z-axis direction.
A workbench is arranged on one side of the welding machine table surface; the height of the workbench is flush with the pipe fixing seat.
The adjustable range of the base angle of the welding device is 0-60 degrees.
Has the advantages that: the utility model discloses a general equipment can realize that single equipment can weld multiple specification product, and the productivity promotes at double, has improved production efficiency and rate of equipment utilization.
Drawings
FIG. 1a is a schematic view showing a relative angle between a plate and a pipe;
FIG. 1b is a schematic diagram of a relative angle between a plate and a pipe;
FIG. 2 is a first schematic view of a prior art welding apparatus;
FIG. 3 is a second schematic view of a prior art welding apparatus;
FIG. 4 is a first schematic structural diagram of the present invention;
FIG. 5 is a second schematic structural view of the present invention;
FIG. 6 is a schematic view of the welding device according to the present invention;
fig. 7 is a schematic view of the opening angle of the present invention.
In the figure: 1 pipe fitting fixing base, 2 workstations, 3 regulation pivots, 4 contained angle adjusting bolts, 5 short supporting seats, 6 hinges, 7 horizontal adjusting bolts, 8 plates, 9 pipe fittings, 10 welding device bases, 11 welding guns, 12 sliding tables, 13 long supporting seats and 14 welding machine table-boards.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and examples.
As shown in fig. 4-6, the utility model provides an adjustable tube sheet welding tool, including pipe fitting fixing base 1, adjusting spindle 3, included angle adjusting bolt 4, short supporting seat 5, hinge 6, horizontal adjusting bolt 7, welding set base 10, welder 11, slip table 12, long supporting seat 13, welding machine mesa 14 and equipment air supply and power, welding machine mesa 14 is provided with adjusting spindle 3 and short supporting seat 5, adjusting spindle 3 upper portion is equipped with the spindle, short supporting seat 5 upper portion is equipped with horizontal adjusting bolt 7, the bottom is fixed on welding machine mesa 14 through hinge 6; the front end of the bottom of the welding device base 10 is connected with the adjusting rotating shaft 3, the adjusting rotating shaft 3 can rotate by taking as an axis, and the angle of the welding device base 10 is adjusted by the support of the long supporting seat 13 or the short supporting seat 5; the welding device is characterized in that a pipe fixing seat 1 is arranged on the upper portion of the welding device base 10, a sliding table 12 is arranged at the other end of the welding device base, and a welding gun 11 is installed on the sliding table 12.
The welding machine table-board 14 is provided with a long supporting seat 13 between the adjusting rotating shaft 3 and the short supporting seat 5, the upper part of the long supporting seat 13 is provided with a horizontal adjusting bolt 7, and the bottom of the long supporting seat is fixed on the welding machine table-board 14 through a hinge 6.
The equipment air source drives the sliding table 12 to move along the X-axis direction, the Y-axis direction and the Z-axis direction.
A workbench 2 is arranged on one side of the welding machine table-board 14; the height of the workbench 2 is flush with the pipe fixing seat 1.
The welding device base 10 is adjustable in angle within the range of 0-60 degrees.
The working process of the utility model is as follows:
selecting a proper inclination angle of the welding device base 10 according to different welding products:
the welding product 1, the short supporting seat 5 and the long supporting seat 13 are in a flat state, (the welding device base 10 is in a horizontal state, as shown in fig. 4);
in the welding product 2, the short supporting seat 5 is in an upright state, the long supporting seat 13 is in a flat state, and at the moment, the welding device base 10 forms an included angle with the horizontal plane (as shown in fig. 5).
And (II) switching on an equipment air source/power supply, starting the original point returning function, and driving the welding gun 11 to return to the original point in the X-axis direction, the Y-axis direction and the Z-axis direction by the sliding table 12 (as shown in fig. 2 and 5).
And (III) starting an automatic state.
(IV) the pipe 9 and the plate 8 are placed at a specified welding position, a welding button is pressed, the equipment clamp presses the plate 8 and the pipe 9, and then welding is started.
And (V) after welding is finished, taking down the welded workpiece, finishing one working cycle, and entering the next cycle.
Fig. 6 shows the operation of adjusting the short supporting seat 5 from the upright position (shown by the solid line part) to the flat position (shown by the broken line below) of the short supporting seat 5, i.e. the angle between the pipe 9 and the plate 8 is adjusted from more than 90 ° to a right angle of 90 °: one hand supports the part pointed by the arrow of the base 10 of the welding device and is lifted upwards; the other hand is used to lay down the short support 5 (as shown by the dotted line at the lower part of fig. 6), and then the welding device base 10 is lightly laid down to be pressed on the short support 5, and the operation is completed.
Operation of changing product model
The welding device base 10 can rotate by taking the adjusting rotating shaft 3 as an axis, the rear end of the welding device base 10 is lifted, the short supporting seat 5 is pulled by a hand, so that the short supporting seat 5 is in a flat or vertical state, and [ the short supporting seat 5 rotates by taking the rotating shaft of the hinge 6 as the axis (the position indicated by an arrow of the hinge 6 in fig. 6) ]; the welding device base 10 is put down, and the welding device is kept stably pressed on the short supporting seat 5 by using the self weight of the welding device.
Fine adjustment (after adjustment, no readjustment is generally required)
(1) When the short supporting seat 5 is erected:
and adjusting an included angle adjusting bolt 4 to finely adjust the included angle between the base 10 of the welding device and the horizontal plane. After the adjustment is completed, the fixing nut is locked to prevent the bolt from loosening.
(2) When short supporting seat 5 is kept flat:
and adjusting the horizontal adjusting bolt 7 to finely adjust the included angle between the base 10 of the welding device and the horizontal plane. After the adjustment is completed, the fixing nut is locked to prevent the bolt from loosening.
Angular adjustment range
As shown in fig. 7, the angle adjustment range is 0-60 °; when the right end of the welding device base 10 is lifted up, the left end of the welding device base rotates anticlockwise by taking the adjusting rotating shaft 3 as an axis, the welding device base 10 is contacted with the welding machine table-board 14, the welding device base 10 can not rotate any more, and at the moment, the welding device base 10 reaches the maximum adjusting angle.
When the angle is adjusted to 60 °, the center of gravity of the welding device remains on the right side of the adjustment spindle 3. Ensure that the welding device base 10 can be pressed against the support base when the angle is less than 60 degrees.
New angle
If the included angle between the upper end faces of the plate 8 and the pipe fitting 9 is changed greatly, the long supporting seat 13 can be additionally arranged, and the product models can be switched rapidly. The adjustment method when the long support base 13 is erected is the same as the method of adjusting the short support base 5, as shown in fig. 7.
The utility model discloses a general equipment can realize that single equipment can weld multiple specification product, and the productivity promotes at double, has improved production efficiency and rate of equipment utilization.
The above embodiments of the present invention are merely examples, not the only ones, and all changes within the scope of the present invention or the same range of the present invention are all surrounded by the present invention.
Claims (5)
1. The utility model provides a tube sheet welding frock with adjustable which characterized in that: the welding machine comprises a pipe fitting fixing seat (1), an adjusting rotating shaft (3), an included angle adjusting bolt (4), a short supporting seat (5), a hinge (6), a horizontal adjusting bolt (7), a welding device base (10), a welding gun (11), a sliding table (12), a welding machine table top (14), an equipment air source and a power supply, wherein the adjusting rotating shaft (3) and the short supporting seat (5) are arranged on the welding machine table top (14), the rotating shaft is arranged at the upper part of the adjusting rotating shaft (3), the horizontal adjusting bolt (7) is arranged at the upper part of the short supporting seat (5), and the bottom of the welding machine table top (14) is fixed on the welding machine table top through the hinge (6); the front end of the bottom of the welding device base (10) is connected with the adjusting rotating shaft (3), the adjusting rotating shaft (3) can rotate around the axis, and the angle of the welding device base (10) is adjusted through the support of the long supporting seat (13) or the short supporting seat (5); the welding device is characterized in that a pipe fixing seat (1) is arranged on the upper portion of the welding device base (10), a sliding table (12) is arranged at the other end of the welding device base, and a welding gun (11) is installed on the sliding table (12).
2. The adjustable tube plate welding tool according to claim 1, wherein: the welding machine table board (14) is provided with a long supporting seat (13) between the adjusting rotating shaft (3) and the short supporting seat (5), the upper part of the long supporting seat (13) is provided with a horizontal adjusting bolt (7), and the bottom of the long supporting seat is fixed on the welding machine table board (14) through a hinge (6).
3. The adjustable tube plate welding tool according to claim 1, wherein: the equipment air source drives the sliding table (12) to move along the X-axis direction, the Y-axis direction and the Z-axis direction.
4. The adjustable tube plate welding tool according to claim 1, wherein: a workbench (2) is arranged on one side of the welding machine table-board (14); the height of the workbench (2) is flush with the pipe fixing seat (1).
5. The adjustable tube plate welding tool according to any one of claims 1 to 4, wherein: the angle adjusting range of the welding device base (10) is 0-60 degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120409291.5U CN214489459U (en) | 2021-02-24 | 2021-02-24 | Adjustable pipe plate welding tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120409291.5U CN214489459U (en) | 2021-02-24 | 2021-02-24 | Adjustable pipe plate welding tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214489459U true CN214489459U (en) | 2021-10-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120409291.5U Active CN214489459U (en) | 2021-02-24 | 2021-02-24 | Adjustable pipe plate welding tool |
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| Country | Link |
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| CN (1) | CN214489459U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116727989A (en) * | 2023-08-14 | 2023-09-12 | 肥西县通力机械有限公司 | Be used for fork truck to rise part welding frock |
-
2021
- 2021-02-24 CN CN202120409291.5U patent/CN214489459U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116727989A (en) * | 2023-08-14 | 2023-09-12 | 肥西县通力机械有限公司 | Be used for fork truck to rise part welding frock |
| CN116727989B (en) * | 2023-08-14 | 2024-01-12 | 肥西县通力机械有限公司 | Be used for fork truck to rise part welding frock |
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