CN212398435U - Novel compact equipment for surfacing - Google Patents
Novel compact equipment for surfacing Download PDFInfo
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- CN212398435U CN212398435U CN202021443052.3U CN202021443052U CN212398435U CN 212398435 U CN212398435 U CN 212398435U CN 202021443052 U CN202021443052 U CN 202021443052U CN 212398435 U CN212398435 U CN 212398435U
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Abstract
The utility model discloses a novel compact device for build-up welding, which comprises a base part, a scribing part, a welding part and a device control system part; the base part comprises a bottom plate, and a plurality of horizontal adjusting brackets are arranged at the bottom of the bottom plate; the partition part comprises a fixing column, a cross beam and a vertical beam which are movably connected with each other; the welding part comprises a welding power supply, a wire feeder, a high-frequency generating device, a welding gun and a fixed support; the equipment control system part comprises a rotary table, a control cabinet and a remote controller. The utility model has the characteristics of high accuracy control, welding process is stable, and degree of automation is high and small, light in weight effectively improves welding efficiency and welding quality.
Description
Technical Field
The utility model relates to a build-up welding field especially relates to a build-up welding uses novel compact to equip.
Background
The ETR surfacing equipment in the surfacing industry at present has various equipment forms, the structural composition of each equipment is different, and the problems of large equipment overall dimension and inconvenient movement and transportation often exist. The larger the size of the surfacing equipment is, the poorer the working precision is, and the more single the form of the workpiece can be surfaced.
The large ETR surfacing equipment easily causes the following problems in the actual production and application process:
1. adopting a welding gun to carry out rotary welding, wherein the workpiece is fixed; if the welding gun is too long, the shaking can be generated in the welding process, so that the forming flatness is poor, the spreading of a liquid molten pool in the welding process is influenced, and when the welding gun is overlapped between the channels, the forming can be difficult to control, so that the problems of high local welding layer, uneven welding beading and the like can be easily caused.
2. The equipment precision is poor, and the concentricity between the welding gun and the workpiece is difficult to ensure in the rotary circle correction of the welding gun.
3. The equipment is heavy, the service life is short, the welding efficiency is low, and the maintenance cost is high.
4. The operation is complex, the automation degree is low, and the requirement on operators is high.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: not enough and defect to prior art, the utility model provides a build-up welding uses novel compact to equip, has high accuracy control, and welding process is stable, and degree of automation is high and small, light in weight's characteristics effectively improve welding efficiency and welding quality.
The technical scheme is as follows: the utility model discloses a build-up welding uses novel compact to equip, its characterized in that: the equipment comprises a base part, a dividing frame part, a welding part and an equipment control system part; the base part comprises a bottom plate, and a plurality of horizontal adjusting brackets are arranged at the bottom of the bottom plate; the partition part comprises a fixing column, a cross beam and a vertical beam which are movably connected with each other; the welding part comprises a welding power supply, a wire feeder, a high-frequency generating device, a welding gun and a fixed support; the equipment control system part comprises a rotary table, a control cabinet and a remote controller.
The vertical beam is positioned above the fixed column and is connected with the cross beam in an embedded mode through a groove in the fixed plate, the vertical beam is provided with a vertical rack, and the vertical beam is matched with the kneading rotation of the vertical rack through a second servo motor on the vertical beam to achieve the up-and-down movement of the cross beam; the transverse beam is provided with a transverse rack and is matched with the transverse rack to knead and rotate through a first servo motor on the transverse beam so as to realize the left and right movement of the transverse beam.
The welding power supply is positioned above the bottom plate and is respectively connected with the wire feeder and the high-frequency generating device through data lines; the fixed support is connected with the cross beam and is provided with a wire feeding disc; the welding gun is connected with the fixed support through the fixed buckle, and the end part of the welding gun is connected with the wire feeder; the fixing buckle and the welding gun are positioned on the same center line.
The control cabinet is provided with a power supply main switch, a screen, an emergency stop button and a status indicator lamp, is connected with the remote controller through a data line, and is connected with the first servo motor and the second servo motor through data lines respectively; the turntable is positioned above the bottom plate, a carbon brush and a motor are arranged in the turntable, the motor is connected with the control cabinet through a power line, and the carbon brush is connected with a ground wire of a welding power supply; the rotary table and the welding gun are positioned on the same central line.
The high-frequency generating device is fixedly connected with the fixed support through a first connecting plate; the wire feeder is fixedly connected with the fixed support through a second connecting plate.
Wherein the bottom plate is movably connected with the horizontal adjusting bracket through screws; the fixing buckle is fixedly connected with the fixing support through screws.
The turntable is fixedly connected with the bottom plate through bolts; the wire feeding disc is fixedly connected with the fixed support through a bolt; the end part of the welding gun is movably connected with the wire feeder through threads; the vertical beam is fixedly connected with the fixed column through a bolt.
Has the advantages that: compared with the prior art, the utility model has the following apparent advantage: the utility model can realize high precision control in the surfacing process, the welding process is stable, the automation degree is high, the volume is small, and the weight is light; effectively improve welding efficiency and welding quality, have extensive applicability's characteristics.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a left side view structure diagram of the present invention;
in the figure, 1 is a rotary table, 2 is a control cabinet, 3 is a screen, 4 is an emergency stop button, 5 is a status indicator lamp, 6 is a fixed column, 7 is a cross beam, 8 is a first servo motor, 9 is a wire feeding disc, 10 is a wire feeder, 11 is a fixed support, 12 is a fixed buckle, 13 is a welding gun, 14 is a vertical rack, 15 is a vertical beam, 16 is a remote controller, 17 is a bottom plate, 18 is a horizontal adjusting support, 19 is a high-frequency generating device, 20 is a second servo motor, 21 is a transverse rack, 22 is a welding power supply, 23 is a fixed plate, 24 is a first connecting plate, 25 is a power supply main switch, and 26 is a second connecting plate.
Detailed Description
The technical solution of the present invention will be further described with reference to the accompanying drawings and the detailed description.
The utility model discloses a novel compact device for build-up welding, which comprises a base part, a scribing part, a welding part and a device control system part; the base part comprises a bottom plate 17, and a plurality of horizontal adjusting brackets 18 are arranged at the bottom of the bottom plate 17; the partition part comprises a fixing column 6, a cross beam 7 and a vertical beam 15 which are movably connected with each other; the welding part comprises a welding power supply 22, a wire feeder 10, a high-frequency generating device 19, a welding gun 13 and a fixed bracket 11; the equipment control system part comprises a rotary table 1, a control cabinet 2 and a remote controller 16. The vertical beam 15 is positioned above the fixed column 6, the vertical beam 15 is connected with the cross beam 7 in an embedded mode through a groove in the fixed plate 23, the vertical beam 15 is provided with a vertical rack 14, and the vertical beam 15 is matched with the kneading rotation of the vertical rack 14 through a second servo motor 20 on the vertical beam 15 to achieve the up-and-down movement of the cross beam 7; the transverse beam 7 is provided with a transverse rack 21, and the transverse rack 21 is matched with the first servo motor 8 on the transverse beam 7 to rotate in a kneading mode to realize the left-right movement of the transverse beam 7. Wherein, the welding power source 22 is positioned above the bottom plate 17, and the welding power source 22 is respectively connected with the wire feeder 10 and the high-frequency generating device 19 through data lines; the fixed support 11 is connected with the beam 7, and the fixed support 11 is provided with a wire feeding disc 9; the welding gun 13 is connected with the fixed support 11 through the fixed buckle 12, and the end part of the welding gun 13 is connected with the wire feeder 10; the holder buckle 12 is located on the same center line as the welding gun 13. The control cabinet 2 is provided with a power supply main switch 25, a screen 3, an emergency stop button 4 and a status indicator lamp 5, the control cabinet 2 is connected with the remote controller 16 through a data line, and the control cabinet 2 is connected with the first servo motor 8 and the second servo motor 20 through data lines respectively; the rotary table 1 is positioned above the bottom plate 17, a carbon brush and a motor are arranged in the rotary table 1, the motor is connected with the control cabinet 2 through a power line, and the carbon brush is connected with a ground wire of the welding power supply 22; the turntable 1 is located on the same center line as the welding gun 13.
Wherein, the high-frequency generating device 19 is fixedly connected with the fixed bracket 11 through a first connecting plate 24; the wire feeder 10 is fixedly connected with the fixed bracket 11 through a second connecting plate 26. The bottom plate 17 is movably connected with the horizontal adjusting bracket 18 through screws; the fixing buckle 12 is fixedly connected with the fixing support 11 through screws. The rotary table 1 is fixedly connected with the bottom plate 17 through bolts; the wire feeding disc 9 is fixedly connected with the fixed support 11 through bolts; the end part of the welding gun 13 is movably connected with the wire feeder 10 through threads; the vertical beam 15 is fixedly connected with the fixed column 6 through a bolt.
The use method of the novel compact equipment for the surfacing comprises the following steps:
1) the welding configuration adopts a FRONIUS TT5000 DC TIG welding power supply 22, the welding power supply 22 is a TT5000 constant voltage power supply, the constant voltage of a welding arc is less than or equal to 0.5V, and the rated current is 400-500A; the water tank is matched with a Fronius FK4000 original water tank, and the water flow is 6L/min-7L/min; the wire feeder 10 is matched with FRONIUS KD1500D-11, rated wire feeding speed is 0-22M/min, and TT2200 hot wire power supply is added;
2) the stroke equipment adopts novel compact equipment for surfacing, a servo upright post has a vertical lifting stroke of 1200-1500 mm, a servo cross beam has a horizontal telescopic stroke of 1200-1300 mm; the bearing capacity of the rotary table 1 is less than or equal to 5000Kg, and the diameter of the table top of the rotary table 1
The rotating speed is 0.039 rpm-3.9 rpm;
3) the PLC control system consists of a Simens PLC logic programming, a Profinet bus communication interface and an AVC arc length control function;
4) a power supply main switch 25 on the control cabinet 2 is turned on, a workpiece is placed on the rotary table 1, and the beam 7 is controlled to move to the workpiece position through the remote controller 16;
5) searching a point position on the workpiece by using the welding gun 13, and then rotating the rotary table 1 to perform circle calibration until the workpiece is at the same circle center as the rotary table 1 and the welding gun 13; the remote controller 16 sets parameters of a specific corresponding workpiece for surfacing.
Through the test, the utility model discloses following beneficial effect has:
(1) the utility model discloses an it is big to equip application scope, equips and is applicable to the product below the high 1200mm, and width and diameter are less than 1200mm, and its product that can build-up weld has the valve body of oil industry, the flange of pressure vessel trade, the flange of takeover, especially the little work piece of internal diameter, and it has welding process very stable, the efficient characteristics.
(2) The automatic welding device has the advantages that the welding efficiency is improved, the surfacing mode of the device can be adjusted according to different workpiece forms, automatic welding is achieved, personnel do not need to wait, the device can continuously weld, and the cost of personnel and the device is greatly saved.
(3) The use is reliable and convenient, and in the surfacing process, all devices of the control system can be controlled by the handheld remote controller 16, and the adjustment is quick and convenient during operation.
(4) The arc voltage tracking (AVC) in the welding process has high precision, the weld joint is beautiful to form, the welding defects are greatly reduced, and the surfacing quality is greatly improved.
Claims (7)
1. The utility model provides a build-up welding uses novel compact to equip which characterized in that: the equipment comprises a base part, a dividing frame part, a welding part and an equipment control system part; the base part comprises a bottom plate (17) and a plurality of horizontal adjusting brackets (18) are arranged at the bottom of the bottom plate (17); the dividing part comprises a fixing column (6), a cross beam (7) and a vertical beam (15) which are movably connected with each other; the welding part comprises a welding power supply (22), a wire feeder (10), a high-frequency generating device (19), a welding gun (13) and a fixed support (11); the equipment control system part comprises a rotary table (1), a control cabinet (2) and a remote controller (16).
2. The weld overlay according to claim 1 using novel compact equipment characterized by: the vertical beam (15) is positioned above the fixed column (6), the vertical beam (15) is connected with the cross beam (7) in an embedded mode through a groove in the fixed plate (23), a vertical rack (14) is arranged on the vertical beam (15), and the vertical beam (7) moves up and down through the fact that a second servo motor (20) on the vertical beam (15) is matched with the vertical rack (14) to conduct kneading rotation; the transverse beam (7) is provided with a transverse rack (21) and the transverse beam (7) moves left and right by kneading and rotating the transverse rack (21) through a first servo motor (8) on the transverse beam (7).
3. The weld overlay according to claim 1 using novel compact equipment characterized by: the welding power supply (22) is positioned above the bottom plate (17), and the welding power supply (22) is respectively connected with the wire feeder (10) and the high-frequency generating device (19) through data lines; the fixed support (11) is connected with the cross beam (7) and the wire feeding disc (9) is arranged on the fixed support (11); the welding gun (13) is connected with the fixed support (11) through the fixed buckle (12), and the end part of the welding gun (13) is connected with the wire feeder (10); the fixing buckle (12) and the welding gun (13) are positioned on the same center line.
4. The weld overlay according to claim 1 using novel compact equipment characterized by: the control cabinet (2) is provided with a power supply main switch (25), a screen (3), an emergency stop button (4) and a status indicator lamp (5), the control cabinet (2) is connected with a remote controller (16) through a data line, and the control cabinet (2) is connected with a first servo motor (8) and a second servo motor (20) through data lines respectively; the turntable (1) is positioned above the bottom plate (17), a carbon brush and a motor are arranged in the turntable (1), the motor is connected with the control cabinet (2) through a power line, and the carbon brush is connected with a ground wire of the welding power supply (22); the rotary table (1) and the welding gun (13) are positioned on the same central line.
5. The weld overlay according to claim 1 using novel compact equipment characterized by: the high-frequency generating device (19) is fixedly connected with the fixed support (11) through a first connecting plate (24); the wire feeder (10) is fixedly connected with the fixed support (11) through a second connecting plate (26).
6. The weld overlay according to claim 3 using novel compact equipment characterized by: the bottom plate (17) is movably connected with the horizontal adjusting bracket (18) through screws; the fixing buckle (12) is fixedly connected with the fixing support (11) through screws.
7. The weld overlay according to claim 3 using novel compact equipment characterized by: the rotary table (1) is fixedly connected with the bottom plate (17) through bolts; the wire feeding disc (9) is fixedly connected with the fixed support (11) through bolts; the end part of the welding gun (13) is movably connected with the wire feeder (10) through threads; the vertical beam (15) is fixedly connected with the fixed column (6) through a bolt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021443052.3U CN212398435U (en) | 2020-07-21 | 2020-07-21 | Novel compact equipment for surfacing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021443052.3U CN212398435U (en) | 2020-07-21 | 2020-07-21 | Novel compact equipment for surfacing |
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| Publication Number | Publication Date |
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| CN212398435U true CN212398435U (en) | 2021-01-26 |
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| CN202021443052.3U Active CN212398435U (en) | 2020-07-21 | 2020-07-21 | Novel compact equipment for surfacing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111730173A (en) * | 2020-07-21 | 2020-10-02 | 福尼斯(南京)表面工程技术有限公司 | Novel compact device for surfacing and using method thereof |
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2020
- 2020-07-21 CN CN202021443052.3U patent/CN212398435U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111730173A (en) * | 2020-07-21 | 2020-10-02 | 福尼斯(南京)表面工程技术有限公司 | Novel compact device for surfacing and using method thereof |
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