CN214482554U - Oyster mushroom culture material bagging and inoculating all-in-one machine - Google Patents

Abstract

The utility model belongs to edible mushroom production equipment, in particular to an all-in-one machine for bagging and inoculating oyster mushroom culture material. The inoculation device comprises an inoculation bin, an inoculation lifting mechanism, an inoculation motor, an inoculation rod driving device, a stirring wheel driving device, an inoculation pipe, a stirring wheel, a cam, an inoculation lifting platform and an inoculation rod. The utility model solves the technical defect that the granular strains can not be inoculated in the prior art. The automatic inoculation device has the advantages of continuous and automatic operation of granular strain inoculation, simple structure, reliable operation, adjustable inoculation amount and the like.

Description

Oyster mushroom culture material bagging and inoculating all-in-one machine

Technical Field

The utility model belongs to edible mushroom production equipment, in particular to an all-in-one machine for bagging and inoculating oyster mushroom culture material.

Background

The fungus bag is prepared by inoculating strain to bagged culture medium (such as cottonseed hull), culturing in greenhouse, and culturing under controlled temperature. When producing edible fungi, the edible fungi can grow out as long as specific temperature, humidity and water in the fungus bags are kept. When edible fungi are cultivated by bag cultivation (also called fungus bags or fungus bags), the culture materials are packed into plastic bags and are compressed. After bagging, there are two general processing methods for the bag mouth of the fungus bag, one is a nest mouth, and the other is a tying mouth by a buckle machine. The socket equipment is mature at present, the main structure of the socket equipment generally comprises a bagging device, a cylinder holding device, a bag pushing device, a socket device, an inoculation device, a power mechanism and a control device, and some socket equipment also comprises a rod inserting device. Feed through sack filling device, embrace a section of thick bamboo device and hold the pocket and tightly stereotype, push away bagging apparatus and carry out a mouthful operation with open-top's fungus bag propelling movement to nest mouthful device down, then accomplish the inoculation in inserting a mouthful with the fungus stick by manual work or mechanical means.

With the popularization of internet application, there are many reports on related products of automatic bagging machines, pocket machines or all-in-one machines, and the reports on related products searched by the applicant include: 1. full-automatic bagging machines and vertical socket machines (https:// haokan. baidu.com/vvid ═ 2746323120605213743& pd ═ bjh & fr ═ bjhauttor & type ═ video) produced by omnipotent edible fungus machinery limited company in Heilongjiang province. 2. An integrated machine for inserting a stick into a nest for oyster mushroom, an edible fungus nest machine and the like, which are produced by Nizhou Hongyu mechanical equipment Limited.

The references retrieved by the applicant include:

the design patents with the application numbers of 201630604411.1 and 201930173514.0 and the utility model patents with the application numbers of 201520012613.0 and 201920547744.3 both disclose the related structure of the integrated edible fungus socket and rod inserting machine.

From the prior products and related literature reports disclosed above, the literature and the product reports both adopt branch strains as the main inoculation mode, and are not suitable for inoculating granular strains into fungus bags, which brings great inconvenience to the actual production.

The applicant does not detect any document related to the present application in the domestic patent literature.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an all-in-one is inoculated to culture material bagging-off of oyster mushroom combines inoculation device and current bagging apparatus, nest mouthful device etc. organically, has realized bagging-off, has sat mouthful, inoculation integration operation, can effectively inoculate graininess bacterial.

The whole technical concept of the utility model is that:

the oyster mushroom compost bagging and inoculating integrated machine comprises a bagging device, a cylinder embracing device, a bag pushing device, a pocket device, a power mechanism and a control device, wherein a material bag output by the bagging device falls down after being tightly embraced by the cylinder embracing device and is conveyed to the pocket device by the bag pushing device to complete pocket opening, and the control device controls the power mechanism to drive the bagging device, the cylinder embracing device, the bag pushing device and the pocket device to operate; the inoculation device comprises an inoculation bin, an inoculation lifting mechanism, an inoculation motor, an inoculation rod driving device, an inoculation wheel driving device, an inoculation pipe, an inoculation wheel, a cam, an inoculation lifting platform and an inoculation rod, wherein the inoculation lifting platform is longitudinally assembled with a guide rail of a base in a sliding manner, the lower end of the inoculation lifting mechanism consisting of a connecting rod is in power output connection with the inoculation lifting platform, the upper end of the inoculation lifting mechanism is in rotating fit with the frame, the power input end of the inoculation lifting mechanism is connected with the cam driven by the inoculation motor, the inoculation motor is fixed at the upper end of the inoculation lifting platform, the stirring wheel is positioned in the inoculation bin, the wheel shaft of the stirring wheel is in rotating fit with the inoculation lifting platform, the wheel shaft of the stirring wheel is driven by the inoculation motor through a transmission member, the lower end of the inoculation bin is communicated with the inoculation pipe, the inoculation rod is in sleeved sliding fit with the inner cavity of the inoculation pipe and is connected with the inoculation motor through the inoculation rod driving device, the inoculation rod driving device adopts a crank connecting rod mechanism.

The specific technical concept of the utility model includes:

the transmission member is mainly used for transmitting the power of the inoculation motor to the stirring wheel, and the preferable technical implementation means is that the transmission member comprises a bevel gear reversing transmission pair and a chain wheel transmission pair which are arranged between a stirring wheel axle and the inoculation motor.

The bagging device mainly has the function of placing culture materials in the bin into the bag, and the preferable technical implementation means is that the bagging device comprises a main motor, a clutch and the bin, the main motor is connected with an auger power input shaft in the bin through a transmission pair and the clutch, and a material output end of the bin is exposed.

In order to realize better transmission matching, the preferable technical implementation means is that the transmission pair adopts a belt transmission pair or a chain wheel transmission pair.

In order to avoid material loss, the preferable technical implementation means is that a material leakage and collection port is arranged below the material output end of the storage bin.

Embrace a section of thick bamboo device's main effect and embrace tightly the pocket plastic of sack filling device output, can adopt including but not limiting in multiple current implementation means, wherein preferred technical implementation means is, embrace a section of thick bamboo device including embracing a section of thick bamboo motor, embracing a section of thick bamboo, embrace a section of thick bamboo fixing base movable fit on the polished rod, the output of embracing a section of thick bamboo motor through the chain on the sprocket drive pair with embrace a section of thick bamboo fixing base lateral surface fixed connection, embrace a section of thick bamboo including embracing a section of thick bamboo and entry end and embracing a section of thick bamboo under with last armful section of thick bamboo entry end articulated on, embrace bobbin base portion down and pass through pulley and zigzag shape support frame surface normal running fit, embrace a section of thick bamboo and touch shift fork mechanism through the connecting rod and link to each other with the clutch.

The bag pushing device is mainly used for pushing fungus bags tightly held by the cylinder holding device to the lower side of the nest opening device so as to facilitate nest opening operation, and can adopt various existing implementation means, wherein the preferable technical implementation means is that the bag pushing device comprises a connecting rod which is matched with a main motor through a chain wheel transmission pair and is driven by the connecting rod and is arranged on an arc-shaped baffle plate below the output end of the cylinder holding device.

The nest mouth device is mainly used for packaging the fungus bags with the openings at the tops after being tightly held and shaped and performing nest mouth operation, and can adopt various existing implementation means, wherein the preferable technical implementation means is that the nest mouth device comprises a nest mouth motor, a lifting motor, a nest mouth platform, a nest mouth shaft, a nest mouth device sliding block, a sliding block driving device, a grooved eccentric wheel, a nest mouth wheel driving shaft, a nest mouth wheel driving device, a nest mouth limiting sensor and a nest mouth lifting device; the nest mouth platform is fixed with the frame, a nest mouth motor arranged on the nest mouth platform is in transmission fit with a nest mouth shaft of a nest mouth wheel through a chain wheel, the upper end of the nest mouth shaft is fixed with a nest mouth device sliding block, a nest mouth limiting sensor matched with the nest mouth device sliding block is arranged on the frame above the stroke end point of the nest mouth device sliding block, the nest mouth device sliding block is connected with one end of a sliding block driving device driven by a grooved eccentric wheel, and the other end of the sliding block driving device is in rotation fit with the frame through a connecting rod; the socket wheel driving shaft is connected with the socket wheel through a shifting fork, the inner end of the socket wheel driving device is connected with the socket wheel driving shaft, the power input end of the socket wheel driving device is attached to the surface of the eccentric wheel with the groove, the outer end of the socket wheel driving device is in running fit with the rack, and the eccentric wheel with the groove is driven by the lifting motor.

The working principle of the utility model is as follows:

1. since the prior art and the commercial products disclose bagging devices, clasping devices, pushing devices, pocket devices, power mechanisms and control mechanisms, and many demonstration videos of the working principle are reported, the applicant does not describe the working principle of the devices in detail, but only briefly describes the following: fill in the feed bin and produce artifical bagging-off behind the required cultivation material of pocket, touch the feed switch and embrace a section of thick bamboo and shift in the twinkling of an eye and hold the fungus bag tightly under the effect of pulley and support frame among the embracing section of thick bamboo device to prevent that the pocket on the sleeve from droing, embrace a section of thick bamboo and sticis on the support frame under the dead weight of fungus bag after the bagging-off, realize opening the bag that falls. At the moment, under the feeding and pushing of an auger in the bin, the cultivation materials in the bin are pushed into the material bag, the charging amount in the material bag is controlled through the combination time of a clutch, the material bag pushes the holding cylinder to move backwards during bagging, the material bag filled with the cultivation materials is driven by a motor of the holding cylinder to fast move back to the initial position along with the holding cylinder, the holding cylinder moves backwards while the holding cylinder drives the bag pushing device through a belt and a connecting rod mechanism, the current material bag moves to the position below the nest opening device, and the material bag is positioned on the track through the front and back material bag positions. At the moment, the opening nesting device moves downwards and drives the opening nesting wheel to move downwards to the upper part of the material bag for nesting operation.

2. The working principle of the inoculation device is as follows: nest fungus bag behind the mouth of a cave of mouthful device output is pushed to the inoculation station under the inoculation device under pusher's effect, inoculation pipe and material bag nest center department center align (nest mouthful device and inoculation device apart from being the integral multiple of material bag diameter between, the material bag removes and promotes through fungus bag around, can align automatically), insert the inoculation pole in the inoculation pipe through inoculation pole drive arrangement, inoculation pole reciprocating motion inserts the fungus and accomplishes the operation, the fungus bag output that will accomplish, operation process on next step. The lifting motor is connected with a grooved eccentric wheel and a cam, so that the lifting of the pit opening device and the inoculation device is realized, the breaking up of strains can be realized through a stirring wheel in an inoculation bin so as to facilitate inoculation, and the reciprocating motion times of an inoculation rod in one inoculation period can be adjusted through the transmission ratio of an inoculation motor gear box so as to adjust the inoculation amount.

The applicant needs to state that:

in the description of the present invention, the terms "lower end", "upper end", "inner portion", "inner cavity", "outer side face", "inner side face", "lower side", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of simplifying the description of the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, cannot be construed as limiting the present invention.

The technical progress of the utility model lies in:

1. the utility model discloses a set up the inoculation device, can be used to nest mouthful automation mechanized operation of the interior granular bacterial of access of mouth of operation back fungus bag nest.

2. The utility model discloses a grooved eccentric wheel and cam that elevator motor connects realize the lift to nest mouthful device and inoculation device, simple structure, and the execution action is reliable.

3. The inoculation device connects strains into the fungus bag through the inoculation pipe by the reciprocating motion of the inoculation rod so as to realize that the granular strains can be accurately connected into the mouth of the fungus bag.

4. The strain can be broken up by arranging the stirring wheel in the inoculation bin, so that the smooth inoculation process is facilitated, and the inoculation amount is controlled.

5. The number of times of reciprocating motion of the inoculation rod in the inoculation period is adjusted by adjusting the transmission ratio of the inoculation motor gear box, and the inoculation amount is adjusted.

Drawings

The attached drawings of the utility model are as follows:

fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a perspective view of fig. 1.

FIG. 3 is a schematic view of the structure of the inoculating device and the socket device.

Figure 4 is a schematic view of the socket device.

FIG. 5 is a schematic diagram of the construction of the inoculating device.

Fig. 6 is a view from direction a of fig. 5.

Fig. 7 is a view in the direction C of fig. 6.

Fig. 8 is a view from direction D-D in fig. 7.

Fig. 9 is a view from E-E in fig. 7.

The reference numbers in the drawings are as follows:

1. a frame; 2. a bagging device; 2A, a main motor; 2B, a clutch; 2C, a storage bin; 3. a cylinder holding device; 3A, a cylinder holding motor; 3B, holding the cylinder; 4. a control device; 5. an inoculating device; 5A, inoculating a stock bin; 5B, an inoculation lifting mechanism; 5C, inoculating a motor; 5D, an inoculation rod driving device; 5E, a stirring wheel driving device; 5F, inoculating a pipe; 5G, a stirring wheel; 5H, a cam; 5I, inoculating a lifting platform; 5J, inoculating a rod; 6. a bag pushing device; 7. a socket device; 7A, a socket motor; 7B, a lifting motor; 7C, a socket platform; 7D, a socket shaft; 7E, a sliding block of the socket device; 7F, a slide block driving device; 7G, eccentric wheel with grooves; 7H, a socket wheel driving shaft; 7I, a socket wheel; 7J, a socket wheel driving device; 7K, a socket limiting sensor; 7L, a socket lifting device; 8. a support frame; 9. a pulley; 10. a material leakage and collection port.

Detailed Description

The following description of the embodiments of the present invention will be made with reference to the accompanying drawings, but the present invention is not limited thereto. The protection scope of the present invention is subject to the content described in the claims, and any replacement by equivalent technical means made according to the specification does not depart from the protection scope of the present invention.

The whole structure of the embodiment is shown in the figure, the oyster mushroom compost bagging and inoculating integrated machine comprises a bagging device 2, a cylinder holding device 3, a bag pushing device 6, a socket device 7, a power mechanism and a control device 4, a material bag output by the bagging device 2 falls down after being tightly held by the cylinder holding device 3 and is conveyed to the socket device 7 by the bag pushing device 6 to complete socket, and the control device controls the power mechanism to drive the bagging device 2, the cylinder holding device 3, the bag pushing device 6 and the socket device 7 to operate; the inoculation device 5 comprises an inoculation bin 5A, an inoculation lifting mechanism 5B, an inoculation motor 5C, an inoculation rod driving device 5D, a stirring wheel driving device 5E, an inoculation pipe 5F, a stirring wheel 5G, a cam 5H, an inoculation lifting table 5I and an inoculation rod 5J, wherein the inoculation lifting table 5I is assembled with a guide rail of a base in a longitudinal sliding mode, the lower end of the inoculation lifting mechanism 5B consisting of connecting rods is in power output connection with the inoculation lifting table 5I, the upper end of the inoculation lifting mechanism 5B is in rotating fit with a rack 10, the power input end of the inoculation lifting mechanism 5B is in matching connection with the cam 5H driven by the inoculation motor 5C, the inoculation motor 5C is fixed at the upper end of the inoculation lifting table 5I, the stirring wheel 5G is positioned in the inoculation bin 5A, the wheel shaft of the stirring wheel is in rotating fit with the inoculation lifting table 5I, the wheel shaft of the stirring wheel 5G is driven by the inoculation motor 5C through a transmission component, the lower end of the inoculation bin 5A is communicated with an inoculation pipe 5F, an inoculation rod 5J is sleeved in the inner cavity of the inoculation pipe 5F in sliding fit and is connected with an inoculation motor 5C through an inoculation rod driving device 5D, and the inoculation rod driving device 5D adopts a crank link mechanism.

The transmission component comprises a bevel gear reversing transmission pair and a chain wheel transmission pair which are arranged between the stirring wheel 5G wheel shaft and the inoculation motor 5C.

The bagging device comprises a main motor 2A, a clutch 2B and a storage bin 2C, wherein the main motor 2A is connected with a screw feeder power input shaft in the storage bin 2C through a transmission pair and the clutch 2B, and the material output end of the storage bin 2C is exposed.

The transmission pair adopts a belt transmission pair or a chain wheel transmission pair.

And a material leakage and collection port 10 is arranged below the material output end of the storage bin 2C.

Embrace a section of thick bamboo device 3 including embracing a section of thick bamboo motor 3A, embrace a section of thick bamboo 3B, embrace a section of thick bamboo fixing base movable fit on the polished rod, embrace a section of thick bamboo motor 3A's output through the chain on the sprocket drive pair with embrace a section of thick bamboo fixing base lateral surface fixed connection, embrace a section of thick bamboo 3B and embrace a section of thick bamboo under including embracing a section of thick bamboo and entry end and the articulated of last armful section of thick bamboo entry end on embracing a section of thick bamboo fixed side fixed, embrace bobbin base portion and pass through pulley 9 and the 8 surperficial normal running fit of broken line shape support frame down, it touches fork mechanism and links to each other with clutch 2B through the connecting rod to embrace a section of thick bamboo 3B.

The bag pushing device 4 comprises a connecting rod matched with the main motor 2A through a chain wheel transmission pair, and an arc-shaped baffle driven by the connecting rod and arranged below the output end of the holding cylinder.

The socket device 7 comprises a socket motor 7A, a lifting motor 7B, a socket platform 7C, a socket shaft 7D, a socket device sliding block 7E, a sliding block driving device 7F, a grooved eccentric wheel 7G, a socket wheel driving shaft 7H, a socket wheel 7I, a socket wheel driving device 7J, a socket limit sensor 7K and a socket lifting device 7L; the nest mouth platform 7C is fixed with the frame 1, a nest mouth motor 7A arranged on the nest mouth platform 7C is in transmission fit with a nest mouth shaft 7D of a nest mouth wheel 7I through a chain wheel, the upper end of the nest mouth shaft 7D is fixed with a nest mouth device sliding block 7E, a nest mouth limiting sensor 7K matched with the nest mouth limiting sensor is arranged on the frame 1 above the stroke end point of the nest mouth device sliding block 7E, the nest mouth device sliding block 7E is connected with one end of a sliding block driving device 7F driven by a grooved eccentric wheel 7G, and the other end of the sliding block driving device 7F is in rotation fit with the frame 1 through a connecting rod; nest mouthful wheel drive shaft 7H is connected with nest mouthful wheel 7I through the shift fork, and nest mouthful wheel drive shaft 7H is connected to nest mouthful wheel drive unit 7J's the inner, and nest mouthful wheel drive unit 7J's power input end laminating is in grooved eccentric wheel 7G's surface, and nest mouthful wheel drive unit 7J's outer end and frame 1 normal running fit, grooved eccentric wheel 7G is driven by elevator motor 7B.

The remainder being as described above.

Claims (8)

1. An oyster mushroom compost bagging and inoculating integrated machine comprises a bagging device (2), a cylinder holding device (3), a bag pushing device (6), a nest opening device (7), a power mechanism and a control device (4), wherein a material bag output by the bagging device (2) falls down after being tightly held by the cylinder holding device (3) and is conveyed to the nest opening device (7) by the bag pushing device (6) to complete nest opening, and the control device controls the power mechanism to drive the bagging device (2), the cylinder holding device (3), the bag pushing device (6) and the nest opening device (7) to operate; the device is characterized by also comprising an inoculation device (5), wherein the inoculation device (5) comprises an inoculation bin (5A), an inoculation lifting mechanism (5B), an inoculation motor (5C), an inoculation rod driving device (5D), a stirring wheel driving device (5E), an inoculation pipe (5F), a stirring wheel (5G), a cam (5H), an inoculation lifting platform (5I) and an inoculation rod (5J), the inoculation lifting platform (5I) is longitudinally assembled with a guide rail of a base in a sliding manner, the lower end power output of the inoculation lifting mechanism (5B) consisting of connecting rods is connected with the inoculation lifting platform (5I), the upper end of the inoculation lifting mechanism (5B) is rotatably matched with the rack (1), the power input end of the inoculation lifting mechanism (5B) is connected with the cam (5H) driven by the inoculation motor (5C), the inoculation motor (5C) is fixed at the upper end of the inoculation lifting platform (5I), the stirring wheel (5G) is positioned inside the inoculation bin (5A) and the wheel shaft of the stirring wheel is in running fit with the inoculation lifting platform (5I), the wheel shaft of the stirring wheel (5G) is driven by an inoculation motor (5C) through a transmission component, the lower end of the inoculation bin (5A) is communicated with an inoculation pipe (5F), an inoculation rod (5J) is in sliding fit with the inner cavity of the inoculation pipe (5F) and is connected with the inoculation motor (5C) through an inoculation rod driving device (5D), and a crank link mechanism is adopted by the inoculation rod driving device (5D).

2. The pleurotus ostreatus culture material bagging and inoculating all-in-one machine as claimed in claim 1, wherein the transmission member comprises a bevel gear reversing transmission pair and a chain wheel transmission pair which are arranged between a stirring wheel (5G) wheel shaft and an inoculating motor (5C).

3. The oyster mushroom cultivation material bagging and inoculating all-in-one machine as claimed in claim 1, wherein the bagging device comprises a main motor (2A), a clutch (2B) and a storage bin (2C), the main motor (2A) is connected with a screw power input shaft in the storage bin (2C) through a transmission pair and the clutch (2B), and a material output end of the storage bin (2C) is exposed.

4. An integrative machine for bagging and inoculating oyster mushroom compost according to claim 3, characterized in that the transmission pair adopts a belt transmission pair or a chain wheel transmission pair.

5. The pleurotus ostreatus culture material bagging and inoculating all-in-one machine as claimed in claim 1, wherein a material leaking and collecting port (10) is arranged below the material output end of the storage bin (2C).

6. The pleurotus ostreatus culture medium bagging and inoculating all-in-one machine as claimed in claim 1, wherein the cylinder holding device (3) comprises a cylinder holding motor (3A) and a cylinder holding device (3B), a cylinder holding fixing seat is movably matched on a polished rod, the output end of the cylinder holding motor (3A) is fixedly connected with the outer side surface of the cylinder holding fixing seat through a chain on a chain wheel transmission pair, the cylinder holding device (3B) comprises an upper cylinder holding fixed on the inner side surface of the cylinder holding fixing seat and a lower cylinder holding hinged with the inlet end of the upper cylinder holding, the bottom of the lower cylinder holding is in surface rotation fit with a fold line-shaped support frame (8) through a pulley (9), and the cylinder holding device (3B) is connected with a clutch (2B) through a connecting rod triggering shifting fork mechanism.

7. An integrative machine for bagging and inoculating oyster mushroom compost according to any one of claims 1, 3 or 6, wherein the bag pushing device (6) comprises a connecting rod matched with the main motor (2A) through a chain wheel transmission pair, and an arc-shaped baffle driven by the connecting rod and arranged below the output end of the holding cylinder.

8. The oyster mushroom cultivation material bagging and inoculating all-in-one machine according to claim 1, wherein the nest opening device (7) comprises a nest opening motor (7A), a lifting motor (7B), a nest opening platform (7C), a nest opening shaft (7D), a nest opening device sliding block (7E), a sliding block driving device (7F), a grooved eccentric wheel (7G), a nest opening wheel driving shaft (7H), a nest opening wheel (7I), a nest opening wheel driving device (7J), a nest opening limiting sensor (7K) and a nest opening lifting device (7L); the nest mouth platform (7C) is fixed with the frame (1), a nest mouth motor (7A) arranged on the nest mouth platform (7C) is in transmission fit with a nest mouth shaft (7D) of a nest mouth wheel (7I) through a chain wheel, the upper end of the nest mouth shaft (7D) is fixed with a nest mouth device sliding block (7E), a nest mouth limit sensor (7K) matched with the nest mouth device sliding block is arranged on the frame (1) above a stroke end point of the nest mouth device sliding block (7E), the nest mouth device sliding block (7E) is connected with one end of a sliding block driving device (7F) driven by a grooved eccentric wheel (7G), and the other end of the sliding block driving device (7F) is in rotation fit with the frame (1) through a connecting rod; nest mouthful wheel drive shaft (7H) are connected with nest mouthful wheel (7I) through the shift fork, and the inner of nest mouthful wheel drive (7J) connects nest mouthful wheel drive shaft (7H), and the power input end laminating of nest mouthful wheel drive (7J) is in the surface of grooved eccentric wheel (7G), and the outer end and frame (1) normal running fit of nest mouthful wheel drive (7J), grooved eccentric wheel (7G) are driven by elevator motor (7B).

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