CN214456560U - Cable drum transport AGV - Google Patents
Cable drum transport AGV Download PDFInfo
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- CN214456560U CN214456560U CN202022900086.7U CN202022900086U CN214456560U CN 214456560 U CN214456560 U CN 214456560U CN 202022900086 U CN202022900086 U CN 202022900086U CN 214456560 U CN214456560 U CN 214456560U
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Abstract
The utility model discloses a cable dish utensil transport AGV, which belongs to the technical field of cable dish utensil transport devices and comprises a vehicle body, an elevating mechanism, a fork mechanism and a cable dish utensil, wherein the elevating mechanism is arranged in the vehicle body; the utility model discloses an use horizontal helm and arrange the design of the elevating system of horizontal helm top in, can be when not reducing power very big reduce the size and the turning radius of automobile body, move more in the place of comparatively narrow and small production or deposit cable dish utensil. Through replacing the hydraulic system with the servo motor to control the lifting of the fork, the lifting precision of the fork is greatly guaranteed, the efficiency of automatic loading and unloading is improved, and the unmanned carrying is also guaranteed.
Description
Technical Field
The utility model belongs to the technical field of cable dish utensil handling device, especially, relate to a cable dish utensil transport AGV.
Background
The wire and cable industry is the second industry in China, and the variety satisfaction rate and the domestic market share of the cables produced in China both exceed 90 percent. At present, in a cable production process, finished products and semi-finished products of cables need to be loaded by adopting a cable disc tool, and machines for carrying the disc tool during production in domestic cable factories are divided into forklift carrying and traveling crane upper and lower discs, but have the following problems: the forklift is too large in size, and the production or cable reel storage site is narrow, so that the flexibility of the forklift is limited; the forklift is hydraulically controlled to lift, and the control precision is too low to meet the requirement of automatic loading and unloading of the plate. The operation of going up and down the dish of driving a vehicle needs 2 people's cooperations to accomplish at least, and the manpower is used more and inefficiency.
Along with more and more electric power construction engineering projects in China, the wire and cable industry in China is also developing at a high speed, and the production efficiency of cables is also urgently needed to be improved. In view of the above, there is a need for a small-sized, automatic-handling and upper-lower-tray novel cable tray handling AGV to solve the above-mentioned deficiencies of the prior art.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a: the method aims to solve the problem that the production efficiency of the cable is urgently required to be improved when the wire and cable industry in China is rapidly developed along with more and more electric power construction engineering projects in China. In view of the above, there is a need for a new cable reel with small size, automatic handling and upper and lower trays to carry AGVs.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a cable dish utensil transport AGV, includes automobile body, elevating system, fork mechanism and cable dish utensil, the internally mounted of automobile body has elevating system, fork mechanism installs on elevating system, hang on one side outer wall of fork mechanism and put and install cable dish utensil.
As a further description of the above technical solution:
the automobile body comprises welding frame, horizontal steering wheel, elasticity universal wheel, navigation sensor, obstacle avoidance sensor and the automatic module of charging, the equal fixed mounting of inside both sides wall of welding frame has the channel-section steel.
As a further description of the above technical solution:
the welding frame is characterized in that a horizontal steering wheel is mounted inside the welding frame, elastic universal wheels are mounted on two sides of the horizontal steering wheel, and the bottom of the horizontal steering wheel and the bottom of the elastic universal wheels are located in the same horizontal plane.
As a further description of the above technical solution:
the automatic charging module is fixedly installed on the side wall of the welding frame, the obstacle avoidance sensor is fixedly installed on the outer wall of the front face of the welding frame, and the navigation sensor is fixedly installed at the top of the welding frame.
As a further description of the above technical solution:
elevating system comprises servo motor, gear box, transmission shaft, sprocket chain and clearance side brush, gear box fixed mounting is on the mounting panel of welding frame internally mounted, and fixed mounting has servo motor on one side outer wall of gear box.
As a further description of the above technical solution:
the transmission shaft is rotatably arranged in the gear box below the servo motor through a bearing, chains are embedded on transmission chain wheels fixedly arranged at two ends of the transmission shaft in a clamping mode, the upper ends of the chain wheels and the chains are rotatably connected with wheel carriers arranged on the inner wall of the top surface of the welding frame, and an inner groove is formed in the chain wheels and the chains.
As a further description of the above technical solution:
the inner groove is fixedly provided with an outer top spring, the inner part of the inner groove is slidably provided with a cleaning side brush, one end of the outer top spring is fixedly connected with the side wall of the cleaning side brush, and the side face of the cleaning side brush is in close contact with the side wall of the welding frame.
As a further description of the above technical solution:
the fork mechanism is composed of a roller, a chain connecting rod, a fork leg, an in-place sensor and a fork outer plate, wherein the roller is rotatably arranged on the fork outer plate of the fork mechanism through a rotating shaft.
As a further description of the above technical solution:
the fork is characterized in that a chain connecting rod is fixedly mounted on the outer plate of the fork, an in-place sensor is fixedly mounted in a groove formed in the outer wall of one side of the outer plate of the fork, a fork leg is fixedly mounted at the bottom of the outer plate of the fork, and the fork leg is arc-shaped.
As a further description of the above technical solution:
the two in-place sensors are symmetrically arranged on the outer plate of the fork about the longitudinal central axis, and the navigation sensor and the obstacle avoidance sensor are one of laser sensors or vision sensors.
To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that:
the utility model discloses an use horizontal helm and arrange the design of the elevating system of horizontal helm top in, can be when not reducing power very big reduce the size and the turning radius of automobile body, move more in the place of comparatively narrow and small production or deposit cable dish utensil. Through the lift of controlling the fork with servo motor replacement hydraulic system, very big assurance fork lift precision, the efficiency of automatic upper and lower plate has been improved, also for the unmanned transport provides the guarantee, install the clearance side brush that has outer top spring in the sprocket chain outside simultaneously, the side of clearance side brush and the lateral wall in close contact with of welding frame, at ordinary sprocket chain transmission in-process, this clearance side brush can effectively be cleaned the brush to the lateral wall of welding frame, good clean effect of cleaning has, excellent in use effect.
Drawings
Fig. 1 is a schematic perspective view of a cable drum for transporting an AGV.
Fig. 2 is a schematic perspective view of a cable drum for transporting an AGV.
Fig. 3 is a schematic diagram of a three-dimensional structure of a cable drum after a fork mechanism in an AGV is disassembled.
Fig. 4 is a schematic perspective view of a fork mechanism in an AGV for transporting a cable drum.
FIG. 5 is a partial cross-sectional side view of a sprocket chain in a cable drum handling AGV.
Fig. 6 is an enlarged schematic view of a cable drum at a in an AGV.
Illustration of the drawings:
1. a vehicle body; 11. welding the frame; 111. channel steel; 12. a horizontal steering wheel; 13. an elastic universal wheel; 14. a navigation sensor; 15. an obstacle avoidance sensor; 16. an automatic charging module; 2. a lifting mechanism; 21. a servo motor; 22. a gear case; 23. a drive shaft; 24. a sprocket chain; 25. cleaning the side brush; 26. an inner tank; 27. an outer top spring; 3. a fork mechanism; 31. a roller; 32. a chain connecting rod; 33. a fork leg; 34. an in-position sensor; 35. a pallet fork outer plate; 4. a cable reel is provided.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: the utility model provides a cable dish utensil transport AGV, includes automobile body 1, elevating system 2, fork mechanism 3 and cable dish utensil 4, the internally mounted of automobile body 1 has elevating system 2, automobile body 1 by welding frame 11, horizontal steering wheel 12, elasticity universal wheel 13, navigation sensor 14, keep away barrier sensor 15 and automatic charging module 16 and constitute, the equal fixed mounting of inside both sides wall of welding frame 11 has channel-section steel 111, the internally mounted of welding frame 11 has horizontal steering wheel 12, elasticity universal wheel 13 is installed to the both sides of horizontal steering wheel 12, horizontal steering wheel 12 is located the coplanar with the bottom of elasticity universal wheel 13, automatic charging module 16 fixed mounting is on the lateral wall of welding frame 11, and fixed mounting has the obstacle sensor 15 of keeping away on the front outer wall that automatic charging module 16 one side is located welding frame 11, the top fixed mounting of welding frame 11 has navigation sensor 14, the device is characterized in that a vehicle body 1 consists of a welding vehicle frame 11, a horizontal steering wheel 12, an elastic universal wheel 13, a navigation sensor 14, an obstacle avoidance sensor 15 and an automatic charging module 16, wherein two inner side walls of the welding vehicle frame 11 are fixedly provided with channel steel 111, the welding vehicle frame 11 is internally provided with the horizontal steering wheel 12, two sides of the horizontal steering wheel 12 are provided with the elastic universal wheel 13, the horizontal steering wheel 12 and the bottom of the elastic universal wheel 13 are positioned in the same horizontal plane, the automatic charging module 16 is fixedly arranged on the side wall of the welding vehicle frame 11, the obstacle avoidance sensor 15 is fixedly arranged on the outer wall of the front surface of the welding vehicle frame 11, the navigation sensor 14 is fixedly arranged at the top of the welding vehicle frame 11, a cable disk 4 to be transported is arranged on an AGV fork mechanism 3, when the device is used, the steering wheel 12 has driving and steering functions and is arranged at the middle position of the front side of the welding vehicle frame 11 and is used for driving the AGV to move on the ground, the horizontal type steering wheel 12 is low in overall height, a lithium battery and an electric cabinet can be reasonably installed in the space above the horizontal type steering wheel 12 more completely, the width of a vehicle body can be reduced, the elastic universal wheels 13 are installed on the two sides of the horizontal type steering wheel 12, the bottoms of the elastic universal wheels 13 and the bottom of the horizontal type steering wheel 12 are located on the same horizontal plane, the AGV is prevented from shaking and inclining laterally, the navigation sensor 14 and the obstacle avoidance sensor 15 can be laser or visual sensors, and when the cable disc 4 is installed, the cable disc can be used for positioning, navigation, obstacle avoidance and pose detection of the cable disc 4;
the lifting mechanism 2 comprises a servo motor 21, a gear box 22, a transmission shaft 23, a chain wheel chain 24 and a cleaning side brush 25, the gear box 22 is fixedly arranged on a mounting plate arranged in the welding frame 11, the servo motor 21 is fixedly arranged on the outer wall of one side of the gear box 22, the transmission shaft 23 is rotatably arranged in the gear box 22 below the servo motor 21 through a bearing, the chain 24 is embedded on the transmission chain wheel fixedly arranged at two ends of the transmission shaft 23, the upper end of the chain wheel chain 24 is rotatably connected with a wheel carrier arranged on the inner wall of the top surface of the welding frame 11, an inner groove 26 is arranged in the chain wheel chain 24, an outer top spring 27 is fixedly arranged in the inner groove 26, the cleaning side brush 25 is slidably arranged in the inner groove 26, one end of the outer top spring 27 is fixedly connected with the side wall of the cleaning side brush 25, the side surface of the cleaning side brush 25 is tightly contacted with the side wall of the welding frame 11, the lifting mechanism 2 is composed of a servo motor 21, a gear box 22, a transmission shaft 23, a chain wheel chain 24 and a cleaning side brush 25, the gear box 22 is fixedly arranged on a mounting plate arranged in the welding frame 11, the servo motor 21 is fixedly arranged on the outer wall of one side of the gear box 22, the transmission shaft 23 is rotatably arranged in the gear box 22 below the servo motor 21 through a bearing, the chain is embedded and arranged on the transmission chain wheel fixedly arranged at one end of the transmission shaft 23, the upper end of the chain wheel chain 24 is rotatably connected with a wheel frame arranged on the inner wall of the top surface of the welding frame 11, an inner groove 26 is arranged in the chain wheel chain 24, an outer top spring 27 is fixedly arranged in the inner groove 26, the cleaning side brush 25 is slidably arranged in the inner groove 26, one end of the outer top spring 27 is fixedly connected with the side wall of the cleaning side brush 25, and the side surface of the cleaning side brush 25 is tightly contacted with the side wall of the welding frame 11, the servo motor 21 does not need a hydraulic system, the size of the vehicle body is greatly reduced, the transmission mechanism can convert the power generated by the servo motor 21 into the power for the chain to move up and down, so that the fork mechanism 3 is driven to move up and down along the guide rail of the channel steel 111, the lifting mechanism 2 is arranged above the horizontal steering wheel 12, the length of the vehicle body can be reduced, the turning radius of the AGV is also reduced, the chain connecting rod 32 is connected with the chain wheel chain 24 in the lifting mechanism 2, meanwhile, the chain wheel chain 24 is tensioned, the side surface of the cleaning side brush 25 is in close contact with the side wall of the welding vehicle frame 11, and in the transmission process of the ordinary chain wheel chain, the cleaning side brush 25 can effectively clean the side wall of the welding vehicle frame 11, so that the cleaning effect is good, and the use effect is good;
the fork mechanism 3 is arranged on the lifting mechanism 2, the cable disc 4 is hung on the outer wall of one side of the fork mechanism 3, the fork mechanism 3 consists of a roller 31, a chain connecting rod 32, a fork leg 33, an in-place sensor 34 and a fork outer plate 35, the roller 31 is rotatably arranged on the fork outer plate 35 of the fork mechanism 3 through a rotating shaft, the chain connecting rod 32 is fixedly arranged on the fork outer plate 35, the in-place sensor 34 is fixedly arranged in a groove formed in the outer wall of one side of the fork outer plate 35, the fork leg 33 is fixedly arranged at the bottom of the fork outer plate 35, the fork leg 33 is arc-shaped, the in-place sensor 34 is symmetrically arranged about the longitudinal central axis of the fork outer plate 35, the navigation sensor 14 and the obstacle avoidance sensor 15 are one of laser or visual sensors, and the fork mechanism 3 is arranged on the lifting mechanism 2, the outer wall of one side of the fork mechanism 3 is provided with a cable disc 4 in a hanging manner, the fork mechanism 3 consists of a roller 31, a chain connecting rod 32, a fork leg 33, an in-place sensor 34 and a fork outer plate 35, the roller 31 is rotatably arranged on the fork outer plate 35 of the fork mechanism 3 through a rotating shaft, the chain connecting rod 32 is fixedly arranged on the fork outer plate 35, the in-place sensor 34 is fixedly arranged in a groove formed in the outer wall of one side of the fork outer plate 35, the fork leg 33 is fixedly arranged at the bottom of the fork outer plate 35, the fork leg 33 is arc-shaped, the in-place sensor 34 is symmetrically arranged about the longitudinal central axis of the fork outer plate 35, the navigation sensor 14 and the obstacle avoidance sensor 15 are one of laser sensors and visual sensors, the chain connecting rod 32 is connected with the chain wheel chain 24 in the lifting mechanism 2 and tensions the chain wheel chain 24, and the fork leg 33 is arc-shaped, the contact area between the cable drum and the cable drum 4 can be effectively increased, and abrasion is reduced.
The working principle is as follows: install the cable dish utensil 4 that will transport on fork mechanism 3, when using the device, horizontal steering wheel 12 possesses the drive and turns to the function, install in welding frame 11 front side intermediate position, be used for driving AGV and remove subaerial, horizontal steering wheel 12 whole height is lower, installation lithium cell and electric cabinet that its upper space is more complete can be reasonable, can reduce automobile body width, because elasticity universal wheel 13 is installed in horizontal steering wheel 12 both sides, and elasticity universal wheel 13 is located the same horizontal plane with the bottom of horizontal steering wheel 12, prevent that AGV from rocking and heeling, navigation sensor 14 and obstacle avoidance sensor 15 can be laser or visual sensor, when installing cable dish utensil 4, can be used for location, navigation, obstacle avoidance and the position appearance detection of cable dish utensil 4, servo motor 21 is because need not hydraulic system, the very big reduction automobile body size, drive mechanism can convert the power that servo motor 21 produced to on the chain, The power of lower motion, thereby drive fork mechanism 3 reciprocate along channel-section steel 111 guide rail, elevating system 2 installs in horizontal steering wheel 12 top, can reduce automobile body length, also reduce AGV's turning radius, chain connecting rod 32 is connected with sprocket chain 24 among the elevating system 2, carry out the tensioning action to sprocket chain 24 simultaneously, fork leg 33 shape is the arc, can effectively increase with the area of contact of cable dish utensil 4, reduce wearing and tearing, the side of clearance side brush 25 and the lateral wall in close contact with of welding frame 11, at ordinary sprocket chain 24 transmission in-process, this clearance side brush 25 can effectively be cleaned the brush to welding frame 11's lateral wall, good clean effect of cleaning has, excellent in use effect.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (10)
1. The utility model provides a cable dish utensil transport AGV, includes automobile body (1), elevating system (2), fork mechanism (3) and cable dish utensil (4), its characterized in that: the novel forklift is characterized in that a lifting mechanism (2) is mounted inside the forklift body (1), the fork mechanism (3) is mounted on the lifting mechanism (2), and a cable disc (4) is mounted on the outer wall of one side of the fork mechanism (3) in a hanging mode.
2. The cable reel carrying AGV according to claim 1, wherein the vehicle body (1) comprises a welding vehicle frame (11), a horizontal steering wheel (12), an elastic universal wheel (13), a navigation sensor (14), an obstacle avoidance sensor (15) and an automatic charging module (16), and channel steel (111) is fixedly mounted on two side walls of the inner portion of the welding vehicle frame (11).
3. A cable reel transport AGV according to claim 2, wherein a horizontal steering wheel (12) is mounted inside the welding carriage (11), elastic universal wheels (13) are mounted on two sides of the horizontal steering wheel (12), and the bottom of the horizontal steering wheel (12) and the bottom of the elastic universal wheels (13) are located in the same horizontal plane.
4. A cable drum carrying AGV according to claim 3, wherein the automatic charging module (16) is fixedly mounted on a side wall of the welding vehicle frame (11), an obstacle avoidance sensor (15) is fixedly mounted on an outer wall of the front face of the welding vehicle frame (11), and a navigation sensor (14) is fixedly mounted on the top of the welding vehicle frame (11).
5. A cable drum transport AGV according to claim 4, wherein said lifting mechanism (2) comprises a servo motor (21), a gear box (22), a transmission shaft (23), a chain wheel chain (24) and a cleaning side brush (25), said gear box (22) is fixedly mounted on a mounting plate mounted inside the welding carriage (11), and the servo motor (21) is fixedly mounted on the outer wall of one side of the gear box (22).
6. The AGV of claim 5, characterized in that a transmission shaft (23) is rotatably installed inside the gear box (22) below the servo motor (21) through a bearing, a chain is installed on the transmission chain wheels fixedly installed at two ends of the transmission shaft (23) in a clamping and embedding manner, the upper end of the chain wheel chain (24) is rotatably connected with a wheel carrier installed on the inner wall of the top surface of the welding frame (11), and an inner groove (26) is formed in the chain wheel chain (24).
7. A cable drum carrying AGV according to claim 6, wherein an outer top spring (27) is fixedly installed inside the inner groove (26), a cleaning side brush (25) is slidably installed inside the inner groove (26), one end of the outer top spring (27) is fixedly connected with a side wall of the cleaning side brush (25), and a side surface of the cleaning side brush (25) is in close contact with a side wall of the welding carriage (11).
8. A cable drum handling AGV according to claim 7 wherein said fork mechanism (3) is comprised of rollers (31), chain links (32), fork legs (33), an in-position sensor (34) and a fork outer plate (35), said rollers (31) are rotatably mounted on the fork outer plate (35) of the fork mechanism (3) via a shaft.
9. The AGV for transporting cable reels of claim 8, wherein chain connecting rods (32) are fixedly mounted on the outer plate (35) of the fork, the in-position sensor (34) is fixedly mounted in a groove formed in the outer wall of one side of the outer plate (35) of the fork, fork legs (33) are fixedly mounted at the bottom of the outer plate (35) of the fork, and the fork legs (33) are arc-shaped.
10. A cable drum handling AGV according to claim 9, characterised in that two of the in-position sensors (34) are mounted symmetrically about the longitudinal centre axis of the outer fork plate (35), the navigation sensor (14) and the obstacle avoidance sensor (15) being one of laser or visual sensors.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202022900086.7U CN214456560U (en) | 2020-12-07 | 2020-12-07 | Cable drum transport AGV |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202022900086.7U CN214456560U (en) | 2020-12-07 | 2020-12-07 | Cable drum transport AGV |
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Publication Number | Publication Date |
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CN214456560U true CN214456560U (en) | 2021-10-22 |
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Application Number | Title | Priority Date | Filing Date |
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CN202022900086.7U Active CN214456560U (en) | 2020-12-07 | 2020-12-07 | Cable drum transport AGV |
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CN (1) | CN214456560U (en) |
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2020
- 2020-12-07 CN CN202022900086.7U patent/CN214456560U/en active Active
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