CN214454719U

CN214454719U - Mattress turning device and mattress production facility

Info

Publication number: CN214454719U
Application number: CN202120876220.6U
Authority: CN
Inventors: 李继业; 苏杰
Original assignee: FOSHAN YUANTIAN MATTRESS MACHINERY CO LTD
Current assignee: FOSHAN YUANTIAN MATTRESS MACHINERY CO LTD
Priority date: 2021-04-26
Filing date: 2021-04-26
Publication date: 2021-10-22
Anticipated expiration: 2031-04-26

Abstract

The utility model discloses a mattress turning device and mattress production facility, mattress turning device includes workstation, upset subassembly, keeps off position subassembly and bearing subassembly, the upset subassembly includes returning face plate and upset actuating mechanism, upset actuating mechanism can drive the returning face plate will the one side upset down of mattress, it includes the baffle to keep off the position subassembly, the baffle can prevent the lateral part of mattress takes place the removal of horizontal direction when the upset, the bearing subassembly includes bearing rod and flexible actuating mechanism, the bearing subassembly towards the outside slope of workstation sets up. The mattress production equipment comprises the mattress overturning device. By adopting the device and the equipment, the mattress can be prevented from moving in the horizontal direction when sliding, and the mattress after turning can be aligned, so that the turning efficiency is improved.

Description

Mattress turning device and mattress production facility

Technical Field

The utility model relates to a mattress production facility technical field especially relates to a mattress turning device and mattress production facility.

Background

The process of the existing mattress production equipment comprises the steps of turning the mattress to the other side and sewing the surrounding edge, and the existing turning scheme is characterized in that the mattress is erected around one side of the mattress and then turned over the original downward side upwards, so that the turning is realized. However, when the mattress is turned at a slower rate or the side of the mattress contacts the conveyor belt at a lower rate, the mattress tends to slide forward before rising, thereby resulting in an unsuccessful turning of the mattress. And because the mattress has inertial slip after the upset, the mattress can squint preset position to influence subsequent surrounding edge sewing process.

Disclosure of Invention

The utility model aims to solve the technical problem that a mattress turning device is provided, can prevent that the mattress from taking place the removal of horizontal direction when sliding, can arrange in order the alignment to the mattress position after the upset moreover to make the efficiency of upset process improve.

In order to solve the technical problem, the utility model provides a mattress turning device for with mattress one side upset down to up, including workstation, upset subassembly, fender position subassembly and bearing subassembly, the mattress place in on the workstation, the bearing subassembly is located one side of workstation.

The turnover assembly comprises a turnover plate and a turnover driving mechanism, the turnover plate is located below the mattress, and the turnover driving mechanism can drive the turnover plate to turn over the downward side of the mattress.

The baffle component comprises a baffle plate, the baffle plate is positioned below the mattress and at a position close to the bearing component, and the baffle plate can prevent the lateral part of the mattress from moving horizontally when the mattress is turned over.

The supporting component comprises a supporting rod and a telescopic driving mechanism, and the telescopic driving mechanism can drive the supporting rod to lift so as to support and level the turned mattress; the holding assembly is disposed to be inclined outwardly toward the outer side of the table.

The mattress turning device further comprises a conveyor belt, the conveyor belt is arranged on the workbench, and the conveyor belt can drive the mattress to move back and forth in the direction away from or close to the bearing component.

The gear component further comprises a first support, the first support is arranged below the workbench, and one end of the baffle is hinged to the first support.

The gear assembly further comprises a gear driving mechanism, the gear driving mechanism comprises a gear driving piece and a second support, the movable end of the gear driving piece is hinged to the baffle, and the other end of the gear driving piece is hinged to the second support.

One end of the turnover plate is hinged below the workbench, and the turnover driving mechanism can drive the turnover plate to swing on the workbench around the hinged point of the turnover plate.

Wherein, mattress turning device still pushes away the subassembly including the side, the side pushes away the subassembly and pushes away the board including the side, the side pushes away actuating mechanism can drive the mattress after the side push board will overturn push away to with the position of workstation parallel and level.

The side pushes away actuating mechanism includes vertical drive spare and spacing sleeve, the expansion end of vertical drive spare with the side push pedal is connected, vertical drive spare can drive the side push pedal is at vertical direction reciprocating motion.

The side pushes away actuating mechanism still includes horizontal driving piece and slide rail, the expansion end of horizontal driving piece with vertical drive piece reaches the side kickboard is connected, horizontal driving piece can drive the side kickboard is along the slide rail is perpendicular to the direction reciprocating motion of conveyer belt conveying removal.

The utility model also provides a mattress production facility, include as above mattress turning device.

Implement the utility model discloses, following beneficial effect has:

the utility model discloses mattress turning device is equipped with returning face plate and baffle, and the returning face plate can overturn mattress one side down round the articulated shaft, and at the in-process of upset, the baffle can stretch out and keep off the position to one side that the mattress is located the workstation, makes the mattress at the in-process of standing gradually, and the upset success rate has been guaranteed to horizontal slip can not take place in its bottom on the workstation to improve upset efficiency.

Additionally the utility model discloses mattress turning device still is equipped with the side and pushes away the subassembly, and at the in-process of mattress upset, the side pushes away the subassembly and is located the workstation below, can not influence the upset of mattress, and after the mattress upset was accomplished, the side pushes away the subassembly and can rise the side and push away the plate spare, carries out the position arrangement to the mattress, makes its alignment workstation to make things convenient for going on of follow-up surrounding edge sewing process.

Drawings

FIG. 1 is a schematic structural view of the turning device of the mattress of the present invention;

fig. 2 is a schematic structural view of the turnover assembly of the present invention;

FIG. 3 is a schematic structural diagram of the gear assembly of the present invention;

figure 4 is a schematic view of the support assembly of the present invention;

FIG. 5 is a schematic structural view of the side pushing assembly of the present invention;

fig. 6 is a schematic structural view of the mattress production equipment of the utility model.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings. Only this statement, the utility model discloses the upper and lower, left and right, preceding, back, inside and outside etc. position words that appear or will appear in the text only use the utility model discloses an attached drawing is the benchmark, and it is not right the utility model discloses a concrete restriction.

Referring to fig. 1, 2, 3 and 4, the embodiment of the present invention discloses a mattress turnover device 10, including workstation 5, turnover component 1, fender position component 2 and bearing component 3, mattress 7 is placed on workstation 5, and bearing component 3 is located one side of workstation 5. Upset subassembly 1 is used for making the one side upset of mattress 7 down and making mattress 7 stand, upset subassembly 1 includes returning face plate 11 and upset actuating mechanism 12, returning face plate 11 is located mattress 7's below, mattress 7 one side down is close to returning face plate 11, when needs overturn mattress 7, returning face plate 11 can be driven to upset by upset actuating mechanism 12, and promote the one side upset of mattress 7 down, angle along with mattress 7 upset increases, mattress 7 slowly stands on workstation 5, when turning angle surpasss 90, under inertia and action of gravity, mattress 7 one side down can be the same trend upset up, thereby accomplish the upset to mattress 7.

The blocking element 2 comprises a flap 21 which is positioned under the mattress 7 and close to the bolster element 3 to facilitate blocking the side of the mattress 7, when the mattress 7 is turned, if the turning angle is small or the turning speed is slow, the side of the mattress 7 in contact with the table 5 is likely to slide relatively, thus causing the mattress 7 to move in the horizontal direction, and finally causing the mattress 7 to be detached from the turning plate 11. The baffle plate 21 can block the side surface of the mattress 7, and can prevent the side part of the mattress 7 from moving in the horizontal direction when the mattress is turned over, thereby ensuring the success rate of turning over the mattress 7. In the process of mattress 7 upset, baffle 21 can change along with the angle change between mattress 7 lateral part and the workstation 5, until mattress 7 upset to 90, when the mattress 7 lateral part was pasted on workstation 5, baffle 21 turned over completely under the workstation 5, can not influence the subsequent upset action of mattress 7.

The supporting component 3 comprises a supporting rod 31 and a telescopic driving mechanism 32, the telescopic driving mechanism 32 is a mechanism with the function of linearly reciprocating, stretching and lifting, before the mattress 7 starts to turn over, the telescopic drive mechanism 32 drives the support rods 31 to rise, the height of the raised support assembly 3 is greater than half the height of the mattress 7 when standing on the table 5, when the mattress 7 is turned through 90 °, the mattress 7 leaves the turning plate 11, under the action of inertia, the upward surface of the mattress 7 is inverted to the supporting rod 31, the supporting rod 31 can support the inverted mattress 7, then the telescopic driving mechanism 32 drives the supporting rod 31 to slowly descend, so that the upward surface of the mattress 7 is slowly close to the workbench 5 and finally attached to the workbench 5 to be flat, thereby completing the turning action, and the telescopic driving mechanism 32 drives the supporting rod 31 to move up and down so as to receive and level the turned mattress 7. The bolster assembly 3 is angled outwardly toward the outside of the table 5 to receive the mattress 7 in the direction that the mattress 7 is turned over, and thus has a better receiving effect.

When mattress 7 relies on bearing component 3, in order to improve the efficiency that mattress 7 slided to workstation 5, mattress turning device 10 still includes conveyer belt 6, conveyer belt 6 is located on workstation 5, conveyer belt 6 can drive mattress 7 and be keeping away from or be close to the direction reciprocating motion of bearing component 3, consequently, after mattress 7 overturns and exceeds 90, conveyer belt 6 removes towards the direction that makes mattress 7 fall workstation 5, and the decline of cooperation bearing component 3 drives on mattress 7 falls workstation 5 fast, and the work efficiency is improved. The conveyor belt 6 also enables the turned mattress 7 to reach a subsequent border sewing station.

The embodiment of the utility model provides a beneficial effect as follows:

the embodiment of the utility model provides a mattress turning device 10 is equipped with returning face plate 11 and baffle 21, and returning face plate 11 can be round the articulated shaft with mattress 7 one side upset down, and at the in-process of upset, baffle 21 can stretch out and keep off the position to one side that mattress 7 is located on workstation 5, makes mattress 7 at the in-process of standing gradually, and horizontal slip can not take place in its bottom on workstation 5, has guaranteed the upset success rate to improve turnover efficiency.

One end of the turnover plate 11 is hinged below the workbench 5, and the turnover driving mechanism 12 can drive the turnover plate 11 to swing on the workbench 5 around the hinged point of the turnover plate. Therefore, when the mattress 7 needs to be turned over, the turning plate 11 under the mattress 7 slowly rotates and swings around the hinge point of the turning plate 11 and the workbench 5 under the action of the turning driving mechanism 12, so as to support one side of the mattress 7, the angle between the mattress 7 and the workbench 5 is gradually increased from 0 degrees, the turning plate 11 continuously swings, and finally the angle between the mattress 7 and the workbench 5 reaches 90 degrees, at the moment, due to the action of inertia, the mattress 7 can continuously turn over and fall on the bearing component 3, under the assistance of the conveying belt 6, the bearing component 3 slowly puts down the turned mattress 7 on the workbench 5, and thus the turning action is completed.

Keep off position subassembly 2 and still include first support 22, and first support 22 sets up under workstation 5, and the one end of baffle 21 articulates on first support 22, therefore baffle 21 can carry out the rotation and oscillation around its pin joint with first support 22. The shift assembly 2 further comprises a shift driving mechanism 23, the shift driving mechanism 23 comprises a shift driving member 231 and a second support 232, a movable end of the shift driving member 231 is hinged to the baffle plate 21, the other end of the shift driving member is hinged to the second support 232, when the lateral portion of the mattress 7 needs to be shifted, the shift driving member 231 controls the baffle plate 21 to swing and rotate around a hinged point of the baffle plate 21 and the first support 22, and makes the baffle plate 21 contact with the lateral portion of the mattress 7, under the blocking action of the supporting force, the lateral portion of the mattress 7 stops sliding on the workbench 5, as the turning angle of the mattress 7 increases, the angle between the lateral portion and the workbench 5 is gradually reduced from 90 degrees, at this time, in order not to hinder the turning of the mattress 7, the baffle plate 21 will swing and rotate slowly under the driving of the shift driving member 231, so that the baffle plate 21 adapts to the angle between the lateral portion of the mattress 7 and the workbench 5, and finally, when the angle between the lateral portion of the mattress 7 and the workbench 5 is 0 degree, the flap 21 is also completely turned under the table 5 without having an effect on the subsequent further turning of the mattress 7.

Referring to fig. 5, the mattress turnover device 10 further comprises a side pushing assembly 4, wherein the side pushing assembly 4 comprises a side pushing driving mechanism 41 and a side pushing plate 42, preferably located at the side adjacent to the side where the supporting assembly 3 is located, after the downward side of the mattress 7 is successfully turned, the mattress 7 is flatly placed on the workbench 5, but due to the inertia of movement and elastic collision, the mattress 7 slides on the workbench 5 to be deviated from the preset station, and in order to correct the deviation of the position, the side pushing driving mechanism 41 drives the side pushing plate 42 to push the turned mattress 7 to be in a position flush with the workbench 5, so that the subsequent girth sewing process is facilitated.

Specifically, the side push driving mechanism 41 includes a vertical driving member 413 and a limiting sleeve 414, a movable end of the vertical driving member 413 is connected to the side push plate 42, and the vertical driving member 413 can drive the side push plate 42 to reciprocate in the vertical direction. The side-push driving mechanism 41 further comprises a horizontal driving member 411 and a sliding rail 412, wherein the movable end of the horizontal driving member 411 is connected with the vertical driving member 413 and the side-push plate 42, and the horizontal driving member 411 can drive the side-push plate 42 to reciprocate along the sliding rail 412 in a direction perpendicular to the conveying direction of the conveyor belt 6. Before the mattress 7 is turned, the side push plates 42 are positioned under the table 5, and do not affect the turning of the mattress 7. After the mattress 7 is turned over, the vertical driving member 413 drives the horizontal driving member 411 and the side push plate 42 to lift up from the workbench 5 until the mattress 7 is lifted to a position convenient for pushing the mattress, and the horizontal driving member 411 drives the side push plate 42 to push the mattress 7 from one side to the opposite side, so that the side of the mattress 7 can be flush with the side of the workbench 5, and the subsequent edge sewing of the mattress 7 is convenient. After the operation is completed, the side pushing plate 42 is retracted to one side and is lowered to a position below the table 5 by the vertical driving member 413. The horizontal driving unit 411 and the vertical driving unit 413 are preferably linear cylinders, and may be other mechanisms or devices having a linear reciprocating characteristic, such as a motor.

Therefore, the working process of the utility model is as follows:

the mattress 7 is placed on the workbench 5, when the mattress 7 needs to be turned over, the turning plate 11 is slowly swung upwards around the hinge point of the turning plate 11 and the workbench 5 under the action of the turning driving mechanism 12, so that one side of the mattress 7 is supported, and the angle between the mattress 7 and the workbench 5 is gradually increased from 0 degrees. At the same time, the support rods 31 of the support unit 3 are gradually raised by the telescopic drive mechanism 32 in preparation for supporting the mattress 7. In order to prevent the mattress 7 from sliding during the turning process, the gear driving unit 231 controls the baffle plate 21 to swing rotationally before the mattress 7 is turned, and makes the baffle plate 21 contact with the side of the mattress 7, thereby preventing the mattress 7 from sliding. As the angle of turning mattress 7 increases, the angle between the side part and the working table 5 decreases gradually from 90 °, and in order not to hinder the turning of mattress 7, the baffle plate 21 will swing slowly under the drive of the driving device 231 to make the baffle plate 21 adapt to the angle between the side part of mattress 7 and the working table 5. When the mattress 7 is turned to 90 °, the flap 21 is already completely under the table 5, and at this time, due to the inertia, the mattress 7 will continue to turn and fall on the support member 3, the support rod 31 can receive the fallen mattress 7, and then the telescopic driving mechanism 32 drives the support rod 31 to slowly fall, and the conveyor belt 6 drives the bottom of the mattress 7 to make the mattress 7 fall on the table 5 quickly. The mattress 7 placed on the table 5 is deviated from a predetermined position, and the side push driving mechanism 41 drives the side push plate 42 to push the reversed mattress 7 to a position flush with the table 5 in order to correct the deviation of the position, thereby facilitating the subsequent welt sewing process. This completes the entire process of turning over the mattress 7.

Referring to fig. 6, the embodiment of the present invention also discloses a mattress production apparatus, including the mattress turning device 10. After mattress production facility makes up mattress 7 one side surrounding edge up, it makes up to need to change the another side and carry out the surrounding edge, mattress 7 is sent to workstation 5 by conveyer belt 6 this moment on, workstation 5 has upset subassembly 1 to overturn mattress 7, keep off the baffle 21 in the position subassembly 2 and rise this moment, keep off the position to mattress 7's lateral part, prevent that mattress 7 from sliding at the upset in-process, in addition, the bearing subassembly 3 of workstation 5 one side rises, for accepting mattress 7 and prepare, then workstation 5 is slowly kept away from to one side of mattress 7, reach 90 gradually with workstation 5's contained angle, this moment because inertial effect, mattress 7 can continue the upset and fall on the bearing subassembly 3 of workstation 5 one side, bearing subassembly 3 slowly puts down workstation 5 with mattress 7 after the upset through descending and cooperation conveyer belt 6, thereby accomplish the upset action. After the upset, the side pushes away subassembly 4 can also push away mattress 7 after the upset to the position with 5 parallel and level of workstation to be convenient for carry out subsequent surrounding edge and make up the process. Therefore, the utility model discloses mattress production facility can overturn mattress 7 fast, can prevent effectively moreover that mattress 7 from sideslipping, has higher upset efficiency, can also make things convenient for going on of subsequent surrounding edge sewing process in addition, has higher process cooperativeness.

The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations are also regarded as the protection scope of the present invention.

Claims

1. A mattress turnover device is used for turning a downward mattress to an upward mattress, and is characterized by comprising a workbench, a turnover component, a gear component and a bearing component, wherein the mattress is placed on the workbench, and the bearing component is positioned on one side of the workbench;

the turnover assembly comprises a turnover plate and a turnover driving mechanism, the turnover plate is positioned below the mattress, and the turnover driving mechanism can drive the turnover plate to turn over the downward side of the mattress;

the baffle component comprises a baffle plate which is positioned below the mattress and is positioned close to the bearing component, and the baffle plate can prevent the lateral part of the mattress from moving horizontally when the mattress is turned over;

the supporting component comprises a supporting rod and a telescopic driving mechanism, and the telescopic driving mechanism can drive the supporting rod to lift so as to support and level the turned mattress; the supporting component is obliquely arranged outwards towards the outer side of the workbench;

2. The mattress topper of claim 1, wherein the stop assembly further comprises a first support disposed below the table, and wherein one end of the flap is hingedly attached to the first support.

3. The mattress turnover device of claim 1, wherein the gear assembly further comprises a gear driving mechanism, the gear driving mechanism comprises a gear driving member and a second support, the movable end of the gear driving member is hinged to the baffle, and the other end of the gear driving member is hinged to the second support.

4. The mattress topper of claim 1, wherein one end of the flipping panel is hinged below the table, and the flipping drive mechanism is capable of driving the flipping panel to swing on the table about its hinge point.

5. The mattress turnover device of claim 1, further comprising a side push assembly including a side push drive mechanism and a side push plate, the side push drive mechanism capable of driving the side push plate to push the turned mattress to a position flush with the table.

6. The mattress turnover device of claim 5, wherein the side-pushing driving mechanism comprises a vertical driving member and a limiting sleeve, the movable end of the vertical driving member is connected with the side pushing plate, and the vertical driving member can drive the side pushing plate to reciprocate in the vertical direction.

7. The mattress turnover device of claim 6, wherein the lateral pushing mechanism further comprises a horizontal driving member and a sliding rail, the movable end of the horizontal driving member is connected with the vertical driving member and the lateral pushing plate, and the horizontal driving member can drive the lateral pushing plate to reciprocate along the sliding rail in a direction perpendicular to the conveying movement of the conveyor belt.

8. A mattress production facility comprising a mattress topper device according to any one of claims 1 to 7.