CN214448424U - One-time six-action hot forming die inner labeling conveying and boxing production line - Google Patents
One-time six-action hot forming die inner labeling conveying and boxing production line Download PDFInfo
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- CN214448424U CN214448424U CN202021568543.0U CN202021568543U CN214448424U CN 214448424 U CN214448424 U CN 214448424U CN 202021568543 U CN202021568543 U CN 202021568543U CN 214448424 U CN214448424 U CN 214448424U
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Abstract
The utility model relates to a six actions hot forming mould in-process paste mark conveying vanning production lines, it is including following action: (1) opening the mold, namely lowering the lower mold to demould the product, and manually preparing the label in the mold by a material taking and conveying machine to enter the mold; (2) the in-mold labeling, taking and conveying manipulator horizontally moves into the mold body; (3) lifting the lower die to take the label, pulling up the sucker of the built-in material taking and discharging device to descend the discharging cup; (4) the lower die descends after the label is taken, and the built-in material taking and discharging device is lifted by drawing the cup making to reset; (5) the in-mold labeling, material taking and conveying manipulator is reset in a translation way; (6) and (5) closing the die product of the lower die and the upper die for molding. The utility model discloses labeling process has reduced the multi-functional step of taking out product and decline in the material conveying manipulator from the system glass intramode in the mould, compare in prior art the utility model discloses only need every mould number only six actions, the action flow is more succinct, and production efficiency is higher.
Description
Technical Field
The utility model relates to a production and packing technical field such as plastic container especially relate to a labeling conveying vanning production line in pressure air thermoforming mould and operation method thereof.
Background
The production method of disposable plastic container and cover tool in the existent technology mainly includes press-air thermal forming and plastic sucking forming products, these products can be used for printing picture and text on curved surface or sticking self-adhesive label or thermal contraction film decoration, and the higher grade is in-mould labelling injection-moulding production, and although the raw material has no corner, and can save corner pulverization and sheet material power consumption, the mould cost is high, and its mould processing and debugging period are long, so that it is easy to lose market first machine, and the quantity and speed of every mould can not be compared with sheet material press-air thermal forming cup-making machine. But the thermoforming goods of sheet thermoforming machine punching shear demolding, the grade that the pure color of outward appearance does not have the pattern is lower, even carry out the curved surface printing for the product again, its picture and text definition and feel also can't compare with the subsides mark in the injection mould, although developed state has promoted the upset mould thermoforming in-mold labeling bagging production line of a mould nine actions now, improved the pleasing to the eye quality grade of thermoforming goods greatly and improved the added value of goods, nevertheless lead to market not to be opened, domestic use producer is blank at present because of various objective reasons such as the too high and label of price and after-sale service, the utility model discloses the applicant is according to above-mentioned existence problem: on the basis of the traditional upper and lower pressing thermal forming cup making machine and the turnover mold cup making machine and mold structure, the invention discloses an in-mold labeling conveying boxing production line connecting nine actions of the turnover mold and an in-mold labeling conveying boxing production line connecting eleven actions of the upper and lower pressing forming punching shear, which utilizes the original cup making machine and the cup making mold to realize the special purpose of changing white cups or the in-mold labeling mode, and can finish the conveying boxing of any container, cover and any specification shape, although the patent technology utilizes the original cup making machine, the mold and the shape changing form, has low cost, and the equipment investment cost is greatly reduced, but still has low efficiency, and also has technical defects on the link transmission of each machine and a manipulator in a product, aiming at the technical defects, the in-mold labeling conveying boxing production line of one-time six actions of the research and development, the method is further developed and innovated on the original basis, a plurality of devices in the production line restore the original traditional motion transmission mode, so that the method is more suitable for reducing the cost by one machine for multiple purposes, particularly, the method is additionally provided with in-mold labeling without increasing the mold number action on the basis of the original six actions of making the white cup, five actions are reduced compared with eleven actions of an original upper and lower pressing cup making machine, three actions are reduced compared with nine actions of turning the mold to finish in-mold labeling, transmission and boxing are completed, and the innovation is further developed and innovated because each device and a manipulator of the production line are deeply extended on the original basis, so that the production efficiency, the added value of equipment, the quality grade of a product and the added value are greatly improved.
Therefore, aiming at the problems in the prior art, particularly aiming at the products including the curved surface printing container products, along with the improvement of the social consumption level, the appearance and the packaging requirements of the consumers for the products are gradually improved, so that the market share of the compressed air thermoforming container in the prior production process is greatly reduced, and in order to solve the problem of the reduced market share of the cup products, the label production line in the film pressing thermoforming mould is proposed abroad, still have the price height, can't multi-functional scheduling problem, for make the product paste the mark in order to satisfy consumer's requirement and the market share of robbing back to high-grade product, need provide one kind and utilize current system cup machine in order to guarantee that the input cost is low and the mould transformation cost is low, production cycle is short more to be favorable to preempting market first opportunity, improve product added value and be favorable to the production line action to simplify the high-efficient system cup mould technique of work.
Disclosure of Invention
An object of the utility model is to avoid the weak point among the prior art and provide and simplify equipment action, the high six action hot forming die interior subsides mark conveying vanning production line of work efficiency.
The purpose of the utility model is realized through the following technical scheme:
the production line is provided with a cup making machine and an in-mold labeling equipment set, wherein the cup making machine is provided with a cup making machine driving set, the cup making machine driving set comprises a lower mold lifting structure driving device, a pulling-up driving device, a product bottom jacking mechanism and a sheet feeding driving device, and the in-mold labeling equipment set comprises an in-mold labeling and taking conveying mechanical arm, a multifunctional taking and conveying stacking mechanical arm, a label transfer conveying device, a label taking and unloading conveying mechanical arm and a label bin device; the lifting die head is fixedly connected with a lifting rod, and the lifting rod is driven to lift by a lifting driving device; the lifting device is characterized in that the interior of the lifting rod is hollow, an air channel rod is arranged in the lifting rod, the air channel rod penetrates through the lifting rod and moves up and down through limiting sliding sleeves at two ends of the lifting rod to take and discharge materials, the upper part of the air channel rod extends out of the lifting rod and is mounted on an air channel rod connecting plate, the air channel rod connecting plate is driven by a lifting driving device to lift, an air channel is arranged in the air channel rod, a material taking sucker is arranged at the lower end of the air channel, and an air nozzle is mounted at the upper part of the air channel rod;
the manipulator is expected to material to interior mark of mould is provided with the flexible group of the terrace die line space row spacing that the multiunit set up side by side, and every group terrace die line space row spacing is flexible to be organized including single file multirow backup pad and install the mark terrace die of installing in the front end below of single file multirow backup pad, the front end upper portion of single file multirow backup pad is installed and is got the material subassembly of unloading, get the upper portion of unloading the subassembly and install and get the material sucking disc of unloading.
Preferably, the in-mold labeling, material taking and conveying manipulator comprises a manipulator support, a support seat, a translation driving device, a row spacing telescopic drive device and a row spacing telescopic drive device, wherein the support seat is mounted on the manipulator support and is driven by the translation driving device to translate, a front row spacing sliding fixed support frame and a rear row spacing sliding fixed support frame are mounted at the bottom of the support seat, a plurality of single-row multi-row sliding support frames are arranged between the front row spacing sliding fixed support frame and the rear row spacing sliding fixed support frame, and the plurality of single-row multi-row sliding support frames are slidably arranged at the bottom of the support seat through single-row multi-row telescopic rails and sliders;
the male die row spacing and row spacing telescopic group comprises a single row of multi-row supporting plates, a plurality of rows of sliding rails and a plurality of rows of male die assemblies, wherein the plurality of rows of sliding rails are fixed at the bottom of the single row of multi-row supporting plates;
the row of male die assemblies can telescopically slide at a fixed row spacing, the other male die assemblies can telescopically slide at the row spacing and the row spacing, the male die assemblies with the fixed row spacing and capable of telescopically sliding are provided with fixed seats, the fixed seats are arranged on a single-row multi-row supporting plate, male die fixed seats are fixed on the fixed seats, and labeling male dies are arranged on the male die fixed seats;
the row spacing telescopic male die assembly comprises a labeling male die, a male die mounting seat, a row spacing slider and a push-pull connecting plate, wherein the male die is mounted on the male die mounting seat, the row spacing slider is fixedly connected to the upper end of the male die mounting seat and is slidably arranged on the multi-row sliding track, the male die mounting seat is connected with the push-pull connecting plate, a row spacing telescopic connecting seat is mounted at the tail end of the push-pull connecting plate, the row spacing telescopic slider is fixed above the row spacing telescopic connecting seat, and the row spacing telescopic slider is correspondingly slidably arranged on the single-row multi-row sliding track at the bottom of the single-row multi-row sliding support frame;
the upper part of the single-row multi-row supporting plate is fixedly connected with a front-row-spacing telescopic sliding block and a rear-row-spacing telescopic sliding block, the front-row-spacing telescopic sliding block is slidably arranged on a track at the bottom of the front-row-spacing sliding fixed supporting frame, and the rear-row-spacing telescopic sliding block is slidably arranged on the rear-row-spacing sliding fixed supporting frame;
the plurality of single-row multi-row supporting plates are connected through a clamping ring assembly, and one or more single-row multi-row supporting plates are driven to move by line spacing expansion driving; the plurality of single-row multi-row sliding support frames are connected through the clamping ring assembly, and the row pitch telescopic drive drives the plurality of single-row multi-row sliding support frames to perform telescopic motion.
Preferably, the lifting driving device of the lower die is provided with a push-pull driving mechanism, the push-pull driving mechanism comprises an upper rotary supporting seat, a lower rotary supporting seat, an upper lifting motion crank, a lower lifting motion crank, a positioning lifting shaft, a vertical lifting limit slider, a lever pressing and pulling lifting crank, a positioning rotary sliding lever crank and a push-pull driving mechanism, the lower rotary supporting seat is fixed on a static base, the lower rotary supporting seat is connected with the lower end of the lower lifting motion crank in a relatively rotatable manner through a hinge shaft, the upper end of the lower lifting motion crank is connected with the positioning rotary sliding lever crank in a relatively rotatable manner through a hinge shaft, the upper end of the positioning rotary sliding lever crank is hinged with the lower end of the upper lifting motion crank through a hinge shaft, the upper end of the upper lifting motion crank is connected with the lower end of the upper rotary supporting seat in a relatively rotatable manner through a hinge shaft, the upper rotary supporting seat is fixed at the bottom of an object to be lifted, the positioning lifting shaft is arranged on the positioning rotary sliding lever crank, the positioning lifting shaft is provided with a vertical lifting limiting sliding piece, and the vertical lifting limiting sliding piece is arranged on the static supporting seat in a sliding manner to form a vertical lifting structure in which a hinged shaft connected with the lower rotary supporting seat by the lower lifting motion crank, the positioning lifting shaft and a hinged shaft connected with the upper rotary supporting seat by the upper lifting motion crank are always in a line at three points;
the lower tail end of the positioning rotary sliding lever crank is connected with one end of the lever pressing and pulling lifting crank in a relatively rotatable manner through a shaft; the other end of the lever pressing and pulling lifting crank is driven by a push-pull driving mechanism to move.
Preferably, in the mode of in-mold labeling, an in-mold labeling and taking conveying manipulator is arranged in front of the cup making machine, a label transfer conveying device is arranged in front of and below the in-mold labeling and taking conveying manipulator, a label bin device is arranged behind the cup making machine in front of the label transfer conveying device, and the label taking and unloading conveying manipulator is positioned above the label transfer conveying device and the label bin device and slides back and forth to convey labels;
the cup making machine confirms that the middle straight line of the ten lines of the in-mold labeling, taking and conveying manipulator, the middle straight line of the ten lines of the label transferring and conveying device, the middle straight line of the ten lines of the label bin device and the middle straight line of the ten lines of the label taking and unloading conveying manipulator are positioned on the same straight line according to the projection middle straight line of the ten lines of the mold; the outer side of the in-mold labeling, taking and conveying manipulator is a multifunctional taking, conveying and stacking manipulator, and an AB unit telescopic alternate stacking and conveying device is arranged below a palm disc of the multifunctional taking, conveying and stacking manipulator when the multifunctional taking, conveying and stacking manipulator discharges materials.
Another object of the utility model is to avoid the weak point among the prior art and provide the operation method of simplifying equipment action, six action thermoforming in-mold labeling conveying vanning production line that work efficiency is high.
The other purpose of the utility model is realized by the following technical scheme:
the method for operating the in-mold labeling, conveying and boxing production line of the hot forming mold with six actions in one mold is characterized in that the in-mold labeling, conveying and boxing production line of the hot forming mold with six actions in one mold is provided with an in-mold labeling mode, and the in-mold labeling mode operation method of each mold is as follows:
a first action: the lower die descends, the following actions are completed while the lower die descends,
when the pull-up rod, the sucker and the lower die synchronously descend to the designated position, the cylinder of the product bottom jacking mechanism jacks up the bottom of the product to enable the product to be separated from the die wall of the die cavity; meanwhile, cold air is converted into negative pressure, and the sucking disc tightly sucks the product and then ascends to an in-mold discharging station for standby before the in-mold labeling, material taking and conveying manipulator reaches the cup making mold;
the row and the row of the in-mold labeling, taking and conveying manipulator finish aligning the space between the mold cavities in each row of the cup making and finish the contraction action of the row spacing and the row spacing before translating and entering the outer side of the portal column;
a second action: the in-mold labeling, taking and conveying manipulator horizontally moves into the mold body;
a third action: lifting the lower die to take the label, and pulling up the sucker of the built-in material taking and discharging device to descend the discharging cup while lifting the upper die to take the label;
a fourth action: the lower die descends after the label is taken, and the cup making, pulling and lifting built-in material taking and discharging device pulls and lifts the sucker to reset when the lower die descends;
a fifth action: the in-mold labeling, taking and conveying manipulator is horizontally moved and reset to a label taking and discharging station, and a plurality of label male dies of the in-mold labeling, taking and conveying manipulator align with a label placing position of the label transferring and conveying device to be unfolded when the in-mold labeling, taking and conveying manipulator reaches the label taking and discharging station;
the sheet conveying motor and the corner traction drive and material receiving motor are matched for sheet feeding and material receiving;
a sixth action: the lower die and the upper die are assembled to form a die product, and simultaneously, after the thermal forming of the sheet is finished, cold air is started to cool the cup bottom in a short distance while exhausting air, and the sucking disc and the pulling-up device are woven to be back to back and are separated by a distance;
wherein,
when the in-mold labeling, taking and conveying manipulator arrives at a label taking and unloading station and aligns with the label transferring and conveying device to be unfolded, the label transferring and conveying device ascends to convey labels, and continuously finishes descending, translation to a label receiving station to receive the labels, and after the label taking, unloading and conveying manipulator ascends, the label transferring and conveying device waits for standby at a label unloading station which is positioned below the label taking and unloading station, and the in-mold labeling, taking and conveying manipulator translates the labels and waits for standby at the label taking and unloading station;
when the multifunctional in-mold labeling, taking and conveying manipulator is reset in a translation mode, the multifunctional in-mold labeling, taking and conveying manipulator continuously completes translation, descending and taking, moves outwards to move to an unloading lifting translation post station under the condition that the multifunctional in-mold labeling, taking and conveying manipulator ascends to the bottom of a product without friction, descends and unloads, ascends, moves to a material receiving standby post station for standby before the multifunctional in-mold labeling, taking and conveying manipulator arrives at a label taking station and an unloading station, and the material receiving standby post station is located above the label taking station and the unloading station.
After the label transferring and conveying manipulator reaches the label receiving station, the label transferring and conveying manipulator sequentially descends, unloads and ascends, translates to the position above the label bin device, descends to take labels, and translates to the label unloading station for standby when the label transferring and conveying manipulator translates to the label unloading station.
Preferably, the label transfer device can be divided into an upper and lower pressing label transfer mode and a side pressing transfer mode,
the action sequence characteristic of the upper and lower pressing label transmission mode is as follows: after the in-mold labeling, taking and conveying manipulator is in place, continuously finishing label lifting, label conveying, label descending and translation to a label receiving station, and enabling a label unloading and conveying manipulator to ascend and a in-mold labeling, taking and conveying manipulator to synchronously translate to reach an appointed station for standby;
the action sequence characteristic of the label side-transmitting mode is as follows: the label transferring and conveying device is ascended, translated to convey labels, descended and translated to a label receiving station to receive labels when receiving instructions, the label transferring and conveying device ascends after the label unloading and conveying manipulator finishes conveying the labels, and the label transferring and conveying device translates to the lower side of the in-mold label taking and conveying manipulator for standby before the in-mold label taking and conveying manipulator synchronously arrives after the label receiving is finished.
Preferably, the palm disc of the multifunctional material taking, conveying and stacking manipulator can be provided with a material receiving palm disc special for in-mold labeling and material receiving and a material taking palm disc special for white cup translation, and the material receiving palm disc special for in-mold labeling and material receiving and the material taking palm disc special for white cup translation can share the same lifting device; the material receiving and stacking conveying device can be divided into an AB unit multidirectional sliding alternate receiving and stacking conveying device special for white cups and an AB unit telescopic alternate receiving and stacking conveying device special for in-mold labeling.
Preferably, the mode of in-mold labeling can be switched to a special white cup mode, and the switching method comprises the following steps:
(1) firstly, adjusting a label taking and discharging manipulator, sliding an in-mold labeling material receiving and conveying manipulator and a label transferring and conveying device to a stop position, and sliding a multifunctional material taking, conveying and stacking manipulator to the outer side of a translation support frame close to the in-mold labeling material taking and conveying manipulator;
the lifting driving device is shared, the second track sliding supporting structure and the material taking and unloading palm disc are dismounted, and the translation driving structure and the material taking and unloading palm disc special for the white cup are replaced;
(2) clicking a switching mode button, enabling the in-mold labeling, taking and conveying manipulator and the label transferring and conveying device to slide to a stopping station to make free a space required by longitudinal taking and discharging movement of a white cup taking and discharging material of the multifunctional taking, conveying and stacking manipulator, enabling the multifunctional taking, conveying and stacking manipulator to translate to a specified position, and enabling the built-in taking and discharging device, the in-mold labeling, taking and conveying manipulator, the label transferring and conveying manipulator to be lifted for making a cup to stop;
the finished product receiving and stacking station of the AB unit multidirectional sliding alternate receiving and stacking conveying device is arranged at the front lower part of the cup making mold, the sampling station is arranged at the outer side of the finished product receiving and stacking station, and the unloading station of the AB unit multidirectional sliding alternate receiving and stacking conveying device is the same as the unloading station of the AB unit multidirectional sliding alternate receiving and stacking conveying device for in-mold labeling; the finished product receiving and stacking station of the AB unit telescopic alternate receiving and stacking conveying device special for in-mold labeling is arranged outside the finished product receiving and stacking station special for the white cup.
Preferably, the AB unit multidirectional sliding alternate receiving and stacking conveying device and the AB unit telescopic alternate receiving and stacking conveying device are arranged in the selective inspection safety door, when the selective inspection mode is started, the material receiving units of the material receiving stacking conveying device uniformly run to the selective inspection station regardless of the mode special for in-mold labeling or the mode special for white cups, and the material receiving plates of the safety door are closed after the selective inspection and uniformly run to the material receiving standby station.
Preferably, the automatic material taking and packaging machine is further provided with a material taking and conveying unit, wherein the material taking and conveying unit comprises a multifunctional material taking, conveying and stacking mechanical arm, a material receiving, stacking and conveying device, a material receiving, transferring and conveying mechanical arm, a single-row whole-piece receiving, stacking and lateral conveying device, a limiting material receiving, overturning, translating and transverse quantitative conveying device, a layer-by-layer pushing and packaging device and a multi-specification packaging and conveying device;
the material receiving stacking and conveying device slides to an unloading station after the finished product receiving stacking station finishes the programmed preset number of receiving stacks; the material receiving transfer conveying manipulator finishes single-row material receiving and conveys finished products to a single-row whole material receiving and stacking lateral conveying device, the single-row whole material receiving and stacking lateral conveying device finishes limiting material receiving according to the length of a box and then conveys the finished products to a limiting material receiving, overturning and translating transverse quantitative conveying device, the limiting material receiving, overturning and translating transverse quantitative conveying device runs at a material receiving station and a material discharging station, the finished products are quantitatively pushed to two sides of a layer-based quantitative conveying boxing device according to the sequence of the finished products and are provided with limiting bearing discs, after the bearing discs of the layer-based conveying boxing device finish one-layer material receiving, the layer-based conveying boxing conveying device pushes the bearing discs and the finished products together to enter a carton and then resets through an empty bearing disc after being pulled out, and the material receiving device repeatedly runs to a plurality of specification boxing conveying devices to finish full box material receiving.
Preferably, the corner conveying and receiving device is further arranged and comprises more than one corner traction conveying roller set and a 45-degree steering limiting conveying piece, and the corner traction conveying roller set is driven by a motor to rotate and can drive corners to move; the 45-degree steering limiting conveying piece is processed by a stainless sheet plate to one side by an R45-degree corner to form a motor traction guide edge angle matched with the corner traction conveying roller set to move to a specified position.
Preferably, a lower die lifting structure of the cup making machine drives, a pulling-up drive, a product bottom pushing mechanism and a sheet feeding drive device, and the in-die labeling, material taking and conveying manipulator, the multifunctional material taking, conveying and stacking manipulator, the label transfer and conveying device, the label unloading and conveying manipulator and the label bin device are controlled by a PLC control system to cooperatively operate.
The utility model has the advantages that:
(1) the utility model discloses lower mould push-and-pull drive with the lever principle of its push-and-pull each other borrow power, make the rotatory torsion of servo motor more laborsaving can accomplish the heavy lift that bears simultaneously, especially fix a position the rotatory lever crank that slides and utilize its intermediate positioning vertical lift left and right sides to open and fold the transmission of rotatory lift originally, realize than the normal big one-time range of lift, make it satisfy this production line lift many times and production line lower mould lift stroke must than the one-time demand more than traditional system cup machine lower mould.
(2) This production line is built-in with system cup and is got the material dress of unloading, accomplishes to connect the material and rises to the assigned position according to the preprogrammed when lower mould descends, gets the material and gets two actions that the material rises from having reduced traditional technology decline.
(3) The material receiving and discharging part of the in-mold labeling, material taking and conveying manipulator is matched with the cup making and pulling built-in material taking and discharging device to synchronously unload materials and synchronously take labels and simultaneously reset, so that two actions are reduced.
(4) After the in-mold labeling, taking and conveying manipulator drives a product to move horizontally and reset to the material taking and discharging station, the label transfer conveying device below the in-mold labeling, taking and conveying manipulator and the multifunctional material taking, conveying and stacking manipulator outside the labeling manipulator simultaneously act to complete label conveying and material taking conveying, so that one action is reduced, six actions are needed for manual material taking, conveying and stacking and material receiving and packaging of the manipulator for the original upper and lower pressing cup making machine, and the beneficial effect of increasing the in-mold labeling function without increasing the action times is achieved by using the innovative technology of the production line.
(5) The production line can be used as a production line for touching and internally labeling, and can also be switched into a mode to replace an unloading palm disc and a receiving and stacking conveying device as a special production line for white cups.
(6) According to the AB unit telescopic alternative material receiving and conveying device of the production line, the material receiving station is expanded to receive materials according to the line spacing of the label placing position of the label transferring and conveying device, and the material discharging station and the sampling inspection station are contracted according to the row spacing of the cup making mold, so that a prerequisite is created for a material taking and conveying unit shared by in-mold labeling and white cup production.
(7) The special AB unit alternate material receiving device special for the white cup has a unique longitudinal and transverse telescopic structure, is not only suitable for production, but also suitable for material receiving and conveying of any thermal forming production line at home and abroad, and can also be used for material receiving and conveying of injection molding and other industries.
(8) The alternative feeding design of the double-label bin in the production line ensures that each label placing position is used up, and the working efficiency is influenced because the machine is not stopped for loading and the time is wasted.
(9) The dislocation cylinder of the material receiving transfer conveying manipulator of the production line drives the support fork through the movable pair to solve the problem of material receiving conveying difficulty of staggered arrangement of the dies, so that material receiving conveying boxing can be completed no matter what arrangement is adopted.
(10) The utility model discloses with pile up perpendicularly and connect material conveying, spacing side direction propelling movement to pass material and whole goods around spacing the conveying difficult problem of having solved cup bowl lid including special-shaped container.
(11) The utility model discloses an selective examination and artifical material receiving vanning station, no matter be white cup special mode or mould internal label touch, as long as the spot check button, connect the goods of material station to slide the goods that connect the material to the selective examination station through connecing the material unit promptly, and the material list of connecing at the standby station does not have and slides promptly and continue to connect the material station, accomplishes the selective examination and closes the selective examination door, and the material unit that connects of selective examination station slides promptly to standby station standby. If the machine is tested or the batch quantity is too small, a manual material receiving and boxing switch can be opened, the conveying and boxing devices behind the material receiving transfer conveying manipulator are all closed, and the sampling inspection worker becomes a manual material receiving and boxing station.
(12) The utility model discloses a get material conveyer unit and trade the goods cost extremely low mould white cup and the sharing of in-mould labeling (ing), the in-mould labeling unit only trades the label terrace die, gets with label setting template and label and unloads palm dish and label storehouse, and its drive structure and transmission electrical apparatus configuration all share. The material taking and conveying unit is only required to exchange the material taking palm disc and the corresponding material receiving piece, the material receiving and discharging disc for boxing in layers and the stainless steel ring of the boxing device, and other parameters are only required to be manually adjusted and controlled by a PLC (programmable logic controller), so that the cost and time required for specification replacement are greatly saved and reduced.
(13) The boxing device can meet the boxing requirement of any specification only by manually adjusting the length and width clutch, adjusting the height of the inserting pin and confirming the boxing height by the box height and the lifting stroke.
(14) The utility model discloses labeling gets material and gets material sucking disc that material was got above the manipulator additional to install in the mould in the function method gets material, replaced the special manipulator of white cup connect the unloading function, also simultaneously because of there is lower mould lift configuration servo motor can go up and down many times and replaced the lift function of this manipulator to this manipulator only has the translation to withdraw from two actions, need not elevating gear, can alleviate load weight by a wide margin and created the condition for improving translation speed.
(15) The lifting stroke of the in-mold labeling, material taking and conveying manipulator can be set according to the height of a product, and the running time of redundant strokes is saved to the maximum extent.
(16) The lifting mechanism uses the motor and the transmission assembly as the label transfer conveying device, the lifting height can be adjusted at will including the labeling mold angle, the lifting mechanism is more suitable for quick connection to meet different requirements of one-up-down pressing conveying and lateral pressing conveying labels of the labels, and the reaction speed is higher.
(17) Three groups of corner traction conveying roller sets of the leftover material winding device, particularly the corner traction conveying roller set positioned at the front upper part of the cup making mold, can conveniently and quickly finish operation when changing sheets, provides enough power for winding, and has better winding effect, particularly, the corner traction conveying roller set can be matched with a corner limiting part and transfer traction driving components in front and back matched corners to pull and convey the corner winding direction to a corner material receiving station which is convenient for discharging and conveying.
(18) The in-mold labeling can synchronously realize the molding and labeling of the sheet, improve the upgrading and updating of equipment, greatly increase the additional value of the equipment and the unfinished product, improve the income and develop the occupancy of the traditional equipment and the white cup market.
(19) The utility model discloses overturned the equipment structure, transfer mode and the action number of times of traditional technique, increased substantially production efficiency and cost of labor, promoted the added value of equipment and by a wide margin the quality grade of promotion goods, promoted the occupation rate to the market of developing hot forming goods.
Drawings
The present invention is further explained by using the attached drawings, but the content in the attached drawings does not constitute any limitation to the present invention.
FIG. 1 is a schematic view of the overall structure of one embodiment of a production line.
FIG. 2 is another state diagram of one embodiment of a manufacturing line.
FIG. 3 is a schematic view of yet another state of one embodiment of a manufacturing line.
Fig. 4 is a schematic view of a drawing-up die and a cup-making drawing-up built-in unloading device of one embodiment of the cup making machine in the production line.
Fig. 5 is a schematic view of a drawing die, a drawing driving device and a cup making drawing built-in unloading device according to an embodiment of the production line.
Fig. 6 is a schematic view of a cup making, pulling and lifting internal take-and-unload device of one embodiment of a production line.
Fig. 7 is a schematic view of a drawing die, a drawing driving device and a cup making drawing built-in take-off device of another embodiment of one embodiment of the production line.
Fig. 8 is a schematic view of a cup making machine in conjunction with an in-mold label picking and delivery robot, according to one embodiment of the manufacturing line.
Fig. 9 is a schematic view of an in-mold label picking and feeding robot of an embodiment of a manufacturing line.
Fig. 10 is another perspective view of an in-mold label take off conveyor robot in accordance with an embodiment of the manufacturing line.
Fig. 11 is a schematic view of a take-off and take-off assembly of an in-mold label take-off transfer robot according to an embodiment of a manufacturing line.
Fig. 12 is a schematic diagram of a punch row pitch telescopic set of an in-mold label picking and delivering manipulator of an embodiment of a production line.
Fig. 13 is a schematic view of a multi-function reclaiming, conveying and stacking robot in an in-mold labeling mode of an embodiment of a manufacturing line.
Figure 14 is a schematic view of a multi-function reclaiming, conveying and stacking robot in a white cup only mode for one embodiment of a manufacturing line.
Fig. 15 is a schematic structural diagram of an AB unit multi-directional sliding alternate stacking and conveying device of one embodiment of a production line.
Fig. 16 is a schematic structural diagram of an AB unit telescopic alternate stacking and conveying device of one embodiment of a production line.
Fig. 17 is a schematic structural view of an AB unit telescopic alternate stacking and conveying device of another embodiment of the production line.
FIG. 18 is a schematic view of a single row of full splice side conveyors for one embodiment of a manufacturing line.
FIG. 19 is a schematic view of a clutched limit receiver of a single row of full stack side transfer device according to one embodiment of the manufacturing line.
Figure 20 is a schematic diagram of a transfer robot in a receiving station in one embodiment of a manufacturing line cooperating with a single row of full-sheet receiving side transfer devices to transfer material.
Figure 21 is a schematic diagram of a transfer robot in a receiving station cooperating with a single row of full stack side conveyors for one embodiment of a manufacturing line.
Figure 22 is another schematic view of a transfer robot in a receiving station cooperating with a single row of full stack side conveyors for one embodiment of a manufacturing line.
Fig. 23 is a schematic view of a limiting material receiving turning translation transverse quantitative conveying device of one embodiment of a production line.
Fig. 24 is a schematic view of the cooperation of a limiting material receiving, turning, translating, transverse quantitative conveying device and a layer-by-layer pushing and boxing device of one embodiment of the production line.
FIG. 25 is a schematic diagram of one embodiment of a production line in a tier-push boxing apparatus.
Fig. 26 is another schematic view of the combination of the material-limiting turning-over-translation transverse quantitative conveying device and the layer-by-layer pushing and boxing device of one embodiment of the production line.
Fig. 27 is another schematic view of an embodiment of a production line with layer-pushing boxing devices engaged with a multi-gauge boxing conveyor.
FIG. 28 is a schematic diagram of the construction of a multi-format bin conveyor of one embodiment of a production line.
Fig. 29 is a schematic view of a receiving translational rotary driving unit of a multi-specification boxing conveying device of one embodiment of a production line.
Fig. 30 is a schematic view of a carton placement unit of a multi-format boxing conveyor of one embodiment of a production line.
FIG. 31 is a schematic diagram of a membrane ferrule pull-off unit of a multi-format boxing transfer device according to an embodiment of the production line.
FIG. 32 is a schematic view showing the ascending structure of the lifter for the lower mold of the cup making machine according to the embodiment of the production line.
FIG. 33 is a schematic view of a lowered and folded configuration of a lifting device for a lower mold of a cup making machine, according to one embodiment of the manufacturing line.
FIG. 34 is a schematic view showing a structure of a lower mold lifting device of a cup making machine according to another embodiment of the production line.
FIG. 35 is a schematic view showing a structure of a lower mold lifting device of a cup making machine according to still another embodiment of the production line.
FIG. 36 is a schematic view of a cup making machine configuration according to one embodiment of the manufacturing line.
Fig. 37 is a partially enlarged schematic view of fig. 36X 1.
Fig. 38 is a partially enlarged schematic view of fig. 36X 2.
FIG. 39 shows a mechanism for lifting and lowering a lower mold of a cup making machine in a production line.
FIG. 40 is a top view of one embodiment of a production line.
Fig. 41 is a schematic view of a label transfer device in an up-down pressing mode according to an embodiment of an in-mold labeling and retractable receiving device set.
Fig. 42 is a schematic view of a label transfer device in a side press-fit mode according to another embodiment of an in-mold labeling and stretch receiving apparatus set.
Fig. 1 to 42 include:
a, a cup making machine;
b, a manipulator for fetching and conveying the label in the mold;
c, transferring and conveying the label;
d, a label unloading and conveying manipulator;
e, a label bin device;
f, a multifunctional material taking, conveying and stacking manipulator;
g, receiving and stacking a conveying device;
h, single-row whole strip overlapping lateral conveying devices;
i, a material receiving transfer conveying manipulator;
j limit material receiving, overturning and translating transverse quantitative conveying device;
k, pushing the boxing devices layer by layer;
l multi-specification boxing conveying devices;
n corner conveying material collecting device.
Station: w1-in-mold unloading station, W2-label taking and unloading station, W3-label receiving station, W4-unloading station, W5-sampling inspection station,
The W6-AB unit telescopic alternate stacking conveying device comprises a finished product stacking station, a W7-unloading station, a W8 material receiving station and a W9 discharging station.
Detailed Description
The present invention will be further illustrated with reference to the following examples.
Example 1
The one-mold six-action hot forming mold labeling, conveying and boxing production line is provided with a cup making machine A and an in-mold labeling equipment set, wherein the cup making machine is provided with a cup making machine driving set, the cup making machine driving set comprises a lower mold lifting structure driving device Q1, a pulling and lifting driving device Q2, a product bottom pushing mechanism Q3 and a sheet feeding driving device Q4, and the driving devices refer to devices capable of driving other equipment to move in the cup making machine. The cup making machine driving set comprises a lower die lifting structure driving device Q1, a pulling and lifting driving device Q2, a top product bottom mechanism Q3 and a sheet feeding driving device Q4, all of which can use the driving devices of the existing cup making machine, belongs to the prior art, and can be clearly understood and implemented by persons skilled in the art. The lower die lifting structure of the cup making machine drives Q1, the pulling-up drive Q2, the product bottom pushing mechanism Q3 and the sheet feeding drive device Q4, and the in-die labeling, material taking and conveying manipulator B, the multifunctional material taking, conveying and stacking manipulator F, the label transferring and conveying device C, the label taking and discharging manipulator D and the label bin device E are controlled by a PLC control system to cooperatively operate.
In this embodiment, a cup making mold of a cup making machine includes an upper mold a-1 and a lower mold a-2, the upper mold a-2 is provided with a pull-up mold head a-4 corresponding to a molding mold cavity of the lower mold a-2, the pull-up mold head a-4 is equipped with a cup making pull-up built-in unloading device, and the cup making machine is provided with the molding mold cavity of the lower mold, which is the prior art and will not be described herein. The lower die A-2 is driven to ascend and descend by a lower die ascending and descending driving device Q1, the lower die A-2 is provided with a top product bottom mechanism Q3, the top product bottom mechanism Q3 comprises a product bottom die ascending and descending rod A2-3, a product bottom die connecting plate A2-4 and a top product bottom die air cylinder A2-5, a bottom die ascending and descending rod A2-3 is correspondingly arranged on a product bottom die A2-6 in each forming die cavity, the bottom die ascending and descending rod A2-3 can penetrate through a lower ascending and descending die table A2-2, the lower ends of a plurality of bottom die ascending and descending rods A2-3 are mounted on a product bottom die connecting plate A2-4, and the product bottom die connecting plate A2-4 can be upwards jacked up by a top product bottom die air cylinder A2-5 to jack up the product bottom die A2-6.
The lifting die head A-4 is fixedly connected with a lifting rod A1-41, and the lifting rod A1-41 is driven to lift by a lifting drive Q2 device; the interior of the pull-up rod A1-41 is hollow, the air flue rod A1-42 passes through and moves up and down through the limit sliding sleeves at the two ends of the pull-up rod A1-41 to take and unload materials, the upper part of the air flue rod A1-42 extends out of the pull-up rod A1-41 and is arranged on an air flue rod connecting plate A-6, the air flue rod connecting plate A-6 is driven by a lifting driving device to lift, an air flue is arranged in the air flue rod A1-42, the lower end of the air flue is provided with a material taking suction cup A1-44, the upper part of the air flue rod A1-42 is provided with an air nozzle A1-43, the air nozzles A1-43 are arranged on the suction cup connecting pieces A1-46, the suction cup connecting pieces A1-46 are arranged at the lower ends of the air channel rods A1-32 and the air channels inside the air channel rods are communicated, correspondingly, the pulling-up die A1-4 is provided with a cavity A1-45 for the sucker connecting piece A1-46 to lift and slide; the in-mold labeling, material taking and conveying manipulator B is provided with a plurality of groups of male die row spacing and row spacing telescopic groups which are arranged in parallel, each group of male die row spacing and row spacing telescopic groups comprises a single-row multi-row supporting plate B-1 and a labeling male die arranged below the front end of the single-row multi-row supporting plate B-1, a material taking and discharging component B3 is arranged at the upper part of the front end of the single-row multi-row supporting plate B-1, and a material taking and discharging suction cup B-31 and a suction nozzle B-32 are arranged at the upper part of the material taking and discharging component B3. The material taking and discharging assembly additionally provided with the material receiving materials on the in-mold labeling, taking and conveying manipulator B can replace the material receiving and discharging function of a special white cup manipulator, and meanwhile, the lower mold A-2 lifting driving device Q1 can lift for many times by using a servo motor in the embodiment to replace the lifting function of the traditional in-mold labeling, taking and conveying manipulator B, so that the in-mold labeling, taking and conveying manipulator B only needs to perform two actions of translation and withdrawing without a lifting device and lifting, the load weight can be greatly reduced, and conditions for improving the translation speed are created. The lifting stroke of the in-mold labeling, taking and conveying manipulator B can be set according to the height of a product, and the running time of redundant strokes is saved to the maximum extent.
In the embodiment, the cup making and pulling built-in material taking and discharging device A1-40 is used for completing material receiving while the lower die descends and ascending to a specified position according to preprogramming, so that the actions of descending material taking and material taking ascending in the traditional technology are reduced. The discharging component B3 of the in-mold label taking and conveying manipulator B is matched with the cup making and pulling built-in discharging device A1-40 to synchronously discharge and synchronously take labels and simultaneously reset, so that two actions are reduced. After the in-mold labeling, taking and conveying manipulator B carries a product to move horizontally and reset to the taking and unloading station, the label transferring and conveying device C below the in-mold labeling, taking and conveying manipulator B and the multifunctional taking, conveying and stacking manipulator F outside the label taking and unloading manipulator D simultaneously act to complete label conveying and taking conveying, and six actions are needed for each mold. In addition, the production line is used for realizing the function of in-mold labeling on the premise of not increasing the action times. In this embodiment, the in-mold labeling equipment set includes an in-mold labeling, material taking and conveying manipulator B, a multifunctional material taking, conveying and stacking manipulator F, a label transferring and conveying device C, a label unloading and conveying manipulator D and a label bin device E, and the multifunctional material taking, conveying and stacking manipulator F, the label transferring and conveying device C, the label unloading and conveying manipulator D and the label bin device E can adopt the equipments in the prior art, such as a cup and bowl cover unloading and stacking and conveying manipulator with the publication number of CN109484689A, a container and cover transferring manipulator with the publication number of CN108974445A and a label unloading and conveying manipulator D with the publication number of CN 106219004B. The label bin device E is provided with two label bins, so that the situation that each label placing position is used up is guaranteed, time is wasted due to the fact that the label placing position is not required to be stopped for filling, and the working efficiency is high. Meanwhile, the dislocation cylinder of the receiving transfer conveying manipulator I drives the support fork to move through the sliding pair, so that the problem that the molds are in dislocation arrangement and difficult to automatically receive the materials for conveying is solved, and the effect that the receiving conveying and boxing can be completed no matter what arrangement is achieved. The lifting mechanism uses the motor and the transmission assembly as the label transfer conveying device, the lifting height can be adjusted at will including the labeling mold angle, the lifting mechanism is more suitable for quick connection to meet different requirements of one-up-down pressing conveying and lateral pressing conveying labels of the labels, and the reaction speed is higher. The palm panel F13 of the multifunctional material taking, conveying and stacking manipulator F may be provided with a material receiving palm panel dedicated for in-mold labeling and material receiving and a material taking palm panel dedicated for white cup translation (see fig. 13 and 14), and the material receiving palm panel dedicated for in-mold labeling and material receiving and the material taking palm panel dedicated for white cup translation may share the same lifting device.
The material receiving and stacking conveying device G can be divided into an AB unit multidirectional sliding alternate stacking conveying device special for white cups and an AB unit telescopic alternate stacking conveying device special for in-mold labeling. The production line can be used as a production line for touching the inner labels, and can be switched to a special white cup mode, and the switching of the two modes only needs to change the multifunctional material taking and discharging conveying manipulator F into a material taking and discharging palm disc and a material receiving and stacking conveying device. In the in-mold labeling mode, an in-mold labeling, taking and conveying manipulator B is arranged in front of a cup making machine A, a label transferring and conveying device C is arranged below the front part of the in-mold labeling, taking and conveying manipulator D is positioned on the label transferring and conveying device C and the label bin device E, and in the horizontal projection direction, the middle straight lines of ten lines of the cup making machine A, the middle straight lines of ten lines of the in-mold labeling, taking and conveying manipulator B, the middle straight lines of ten lines of the label transferring and conveying manipulator C, the middle straight lines of ten lines of the label bin device E and the middle straight lines of ten lines of the label taking and conveying manipulator D are positioned on the same straight line; the outer side of the in-mold labeling, taking and conveying manipulator B is a multifunctional taking, conveying and stacking manipulator F, and an AB unit telescopic alternate stacking and conveying device is arranged below a palm disc of the multifunctional taking, conveying and stacking manipulator F during discharging. The ten lines are middle straight lines which take the central axis of the equipment as the longitudinal direction, then horizontal straight lines which are perpendicular to the middle straight lines are drawn, the middle straight lines and the horizontal straight lines form the ten lines, and the ten lines are virtual lines and are used for alignment indication among the equipment when the equipment is installed.
This embodiment still is equipped with and gets material conveyer group, and it piles up conveyer G including multi-functional getting material conveying pile up manipulator F butt joint material, connect material transfer conveying manipulator I, single whole piece to connect and fold lateral transfer device H, spacing connect material upset translation horizontal quantitative conveyer J, according to layer propelling movement vanning device K and many specifications vanning conveyer N to get material conveyer. The product changing cost of the material taking and conveying unit is extremely low, the white cup and the in-mold labeling of the mold are shared, when the mode is switched, the material taking and conveying unit only changes the material taking palm disc of the multifunctional material taking and conveying stacking manipulator F, the corresponding material receiving part, the material receiving and discharging disc for ascending the container according to layers and the stainless steel ring of the container filling device, and other parameters only need to be manually adjusted and controlled by a PLC (programmable logic controller), so that the cost and time required by specification changing are greatly saved and reduced.
The material receiving stacking and conveying device G slides to an unloading station after the material receiving station finishes the programmed preset number of receiving stacks; the material receiving transfer manipulator I finishes single-row material receiving and transmits finished products to a single-row whole material receiving and stacking lateral conveying device H, the single-row whole material receiving and stacking lateral conveying device H finishes limiting material receiving according to the length of a packing box and then transmits the finished products to a limiting material receiving, overturning and translating transverse quantitative conveying device J in a lateral mode, the limiting material receiving, overturning and translating transverse quantitative conveying device J runs in a material receiving station and a material discharging station, the finished products are quantitatively pushed to two sides of a layer-based quantitative conveying packing device in sequence, after one layer of material receiving is finished according to a material bearing disc of the layer-based pushing packing device K, the layer-based pushing packing conveying device pushes the material bearing disc and the finished products together to enter a carton and then resets to a standby station through an empty material bearing disc, and the layer-based pushing packing conveying device K repeatedly runs to a packing conveying device L with multiple specifications to finish full-box material receiving. This embodiment is with the perpendicular conveying difficult problem of receiving the material conveying, the spacing conveying of propelling movement side direction material and whole article of piling up around spacing having solved cup bowl lid including special-shaped container. It should be noted that the multifunctional material taking, conveying and stacking manipulator F, the material receiving, stacking and conveying device G, the material receiving, transferring and conveying manipulator I, the single-row whole piece receiving, stacking and lateral conveying device H, the limiting material receiving, turning, translating and transverse quantitative conveying device J, the layer-by-layer pushing and boxing device K and the multi-specification boxing and conveying device N can adopt the scheme in the prior art and also can adopt the technical scheme originally developed by the patentee. For example, the prior art multifunctional material taking and conveying stacking manipulator adopts a cup making and taking-and-unloading manipulator of publication number CN108974442A, the material receiving stacking and conveying device G adopts a publication number CN109094873A container and cover double-disk alternative material receiving and conveying device, the material receiving transfer manipulator I adopts a publication number CN208882209U container and cover transfer conveying manipulator, the single-row whole-piece stacking and side conveying device H adopts a publication number CN208882208U single-row whole-piece stacking and conveying device, the limiting material receiving overturning and transverse quantitative conveying device J adopts a translation rotation and transfer conveying device of publication number CN209008964U, the layer-by-layer pushing and packing device K and the multi-specification packing and conveying device N can adopt a layer-by-layer packing device of the container and the cover of publication number CN209008968U, although the above devices are selected from the prior art, the prior art described in the publication document is not necessarily adopted, as long as the devices can achieve the same function, in addition, the above described device optimally selects the technical solutions of the following embodiments.
The operation method of the one-die six-action hot forming die in-mold labeling, conveying and boxing production line is provided with an in-mold labeling mode, and the operation method of the in-mold labeling mode of each die is as follows:
a first action: the lower die descends, the following actions are completed while the lower die descends,
when the pull rod, the sucking disc and the lower die synchronously descend to the designated positions, the air cylinder A2-5 of the product bottom jacking mechanism Q3 acts to jack the bottom of the product so that the product is separated from the die wall of the die cavity; meanwhile, the cold air is converted into negative pressure (when the cup making machine is used for preparing plastic products such as plastic cups, the cold air is filled through an air nozzle to cool the products in the mold, the negative pressure is generated by using the existing equipment such as an air pump for air suction), and after the suction cup tightly sucks the products, the suction cup is lifted to an in-mold unloading station W1 for standby before the in-mold labeling, material taking and conveying mechanical arm B reaches the cup making mold;
the row and the row of the in-mold labeling, taking and conveying manipulator B finish aligning the space between the molding mold cavities of the lower molds A-2 in each row of the cup making and finish the contraction action of the row spacing and the row spacing before the in-mold labeling, taking and conveying manipulator B translates to enter the outer side of the portal column; the shrinking action refers to the movement of the labeling male die B-2 of the in-mold labeling and picking and conveying manipulator B under the action of the transverse driving device B-14 and the longitudinal driving device B-142, and the principle and structure of the unfolding and shrinking action of the labeling male die of the in-mold labeling and picking and conveying manipulator B are all prior art, and are not described in detail herein, and reference may be made to the patent document of the multifunctional in-mold labeling manipulator and the production line of publication No. CN 209009065U.
A second action: the in-mold labeling, taking and conveying manipulator B horizontally moves into the mold body; the die body refers to an integral body formed by the upper die A-1 and the lower die A-2;
a third action: a label is taken when the lower die A-2 is lifted, and a sucker A1-44 of a built-in material taking and discharging device A1-40 is lifted to make the cup and drop the cup while the label is taken when the upper die A-1 is lifted;
a fourth action: the lower die A-2 descends after the label is taken, and the cup making, pulling and lifting built-in material taking and discharging device A1-40 lifts and the sucking disc A1-44 lifts and resets when the lower die A-2 descends;
a fifth action: the in-mold labeling, taking and conveying manipulator B is horizontally moved and reset to a label taking and discharging station W2, and a plurality of label male dies of the in-mold labeling, taking and conveying manipulator B are aligned with a label placing position C1 of the label transferring and conveying device C and unfolded when the in-mold labeling, taking and conveying manipulator B reaches a label taking and discharging station W2;
the sheet conveying motor and the corner traction drive and material receiving motor are matched for sheet feeding and material receiving;
a sixth action: the lower die A-2 and the upper die A-1 are matched to form a die product, and meanwhile, after the thermal forming of the sheet is finished, cold air is started to cool the cup bottom in a short distance while exhausting air, and the sucking discs and the pulling-up bodies are woven to be back to back and are separated by a distance;
wherein,
when the in-mold labeling, taking and conveying manipulator B arrives at a label taking and unloading station W2 and aligns with the label transferring and conveying device C for unfolding, the label transferring and conveying device C ascends to convey labels, and continuously finishes descending, translation to a label receiving station W3 for receiving the labels, and after the label taking, unloading and conveying manipulator ascends, the label transferring and conveying device C unloads the label station for standby, the label unloading station is positioned below the label taking and unloading station W2, and the in-mold labeling, taking and conveying manipulator B translates the labels and waits for standby with an unloading station W2;
when the in-mold labeling, taking and conveying manipulator B is reset in a translation mode, the multifunctional in-mold labeling, taking and conveying manipulator F continuously completes translation, descending and taking, ascends to the outside under the condition that the bottom of a product is not rubbed, and translates to the unloading lifting translation post station W4, descends and unloads, ascends, and translates to the material receiving standby post station for standby before the multifunctional in-mold labeling, taking and conveying manipulator B reaches the label taking and unloading station W2, wherein the material receiving standby post station is located above the label taking and unloading station W2.
After the label transferring and conveying manipulator D reaches the label receiving station W3, the label transferring and conveying manipulator D sequentially descends, unloads and ascends, translates to the position above the label bin device E, descends and takes labels, and the label transferring and conveying manipulator C translates to the label receiving station W4 to wait.
The mode of in-mold labeling can be switched to a special white cup mode, and the switching method comprises the following steps:
(1) firstly, adjusting a label taking and discharging manipulator D, sliding an in-mold labeling material receiving conveying manipulator B and a label transferring conveying device C to a stop position, sliding a multifunctional material taking, conveying and stacking manipulator F to the outer side of a translation support frame close to the in-mold labeling material taking and conveying manipulator B to share a lifting driving device, unloading a second track sliding supporting structure and a material taking and discharging palm disc, and replacing a translation driving structure special for a white cup and a material receiving, taking and discharging palm disc;
(2) clicking a switching mode button, enabling the in-mold labeling, taking and conveying manipulator and the label transferring and conveying device C to slide to a stopping station to make free a space required by longitudinal taking and discharging movement of a white cup taking and discharging material of the multifunctional taking, conveying and stacking manipulator F, enabling the multifunctional taking, conveying and stacking manipulator F to horizontally move to a special white cup station, and stopping the cup making, pulling and lifting the built-in taking and discharging device A1-40, the in-mold labeling, taking and conveying manipulator B, the label transferring and conveying device C and the label taking and discharging and conveying manipulator D;
the finished product receiving and stacking station of the AB unit multidirectional sliding alternate receiving and stacking conveying device is arranged at the front lower part of the cup making mold, the sampling station is arranged at the outer side of the finished product receiving and stacking station, and the unloading station of the AB unit multidirectional sliding alternate receiving and stacking conveying device is the same as the unloading station of the AB unit multidirectional sliding alternate receiving and stacking conveying device for in-mold labeling; the finished product receiving and stacking station W6 of the AB unit telescopic alternate receiving and stacking conveying device special for in-mold labeling is arranged outside the finished product receiving and stacking station special for white cups. The AB unit multidirectional sliding alternate receiving and stacking conveying device and the AB unit telescopic alternate receiving and stacking conveying device are arranged in the selective inspection safety door, when the selective inspection mode is started, the material receiving units of the material receiving and stacking conveying device operate to the selective inspection station uniformly, and the safety door material receiving disc is closed after the selective inspection and operates to the material receiving standby station uniformly. The utility model discloses an selective examination and artifical material receiving vanning station, no matter be white cup special mode or mould internal label touch, as long as the spot check button, connect the goods of material station to slide the goods that connect the material to the selective examination station through connecing the material unit promptly, and the material list of connecing at the standby station does not have and slides promptly and continue to connect the material station, accomplishes the selective examination and closes the selective examination door, and the material unit that connects of selective examination station slides promptly to standby station standby. If the machine is tested or the batch quantity is too small, a manual material receiving and boxing switch can be opened, the conveying and boxing devices behind the material receiving transfer conveying manipulator are all closed, and the sampling inspection worker becomes a manual material receiving and boxing station.
When the AB unit telescopic alternate receiving conveying device is located at the receiving station, the receiving frame of the AB unit telescopic alternate receiving conveying device expands to receive materials according to the line distance of a label placing position C1 of a label transferring conveying device C, when the AB unit telescopic alternate receiving conveying device is located at the discharging station and the sampling station, the receiving frame of the AB unit telescopic alternate receiving conveying device contracts according to the row distance of the cup making mold, and a prerequisite is created for the material taking conveying unit shared by in-mold labeling and white cup production by the AB unit telescopic alternate receiving conveying device. And when the special mode of the white cup is adopted, the special AB unit alternate material receiving device special for the white cup has a unique longitudinal and transverse telescopic structure, is not only suitable for production, but also suitable for material receiving and conveying of any thermal forming production line at home and abroad, and can also be used for material receiving and conveying of injection molding and other industries.
It should be noted that the utility model discloses a multi-functional container and the multi-functional material conveying of getting of material conveying unit of lid relates to get the material conveying and pile up the manipulator and can take current manipulator, as long as can realize taking out the product in the system glass mould and transmit for connect in turn the material function of piling up the device can.
In order to facilitate corner material collection, the production line is also provided with a corner conveying and collecting device N. The leftover bits and pieces can be recycled and re-melted, the value of the method is equivalent to the new material accounting, and therefore the method can play the roles of saving raw materials and reducing cost. The corner conveying and receiving device N comprises a corner conveying and receiving device and a corner conveying and receiving device, wherein the corner conveying and receiving device comprises three corner traction conveying roller sets N1 and a 45-degree steering limiting conveying piece N3, in the embodiment, one group of corner traction conveying roller sets N1 are arranged in front of a hot forming die, and the other two groups of corner traction conveying roller sets are respectively arranged in front of and behind the 45-degree steering limiting conveying piece; wherein, the 45-degree steering limit conveying piece N3 is processed into a shape that the sheet can be pulled to the corner receiving station by the 45-degree steering limit conveying piece by a stainless sheet plate to one side and by an angle of R45 degrees. Three groups of corner traction conveying roller sets of the leftover material winding device, particularly the corner traction conveying roller set positioned in the front upper part of the cup making mold, can conveniently and quickly finish operation when changing sheets, provides enough power for winding, and has better winding effect, particularly, the corner traction conveying roller set can be matched with a corner limiting part and transfer traction driving components in front and back matched corners to pull and convey the corner winding direction to a corner material receiving station which is convenient for discharging and conveying.
Example 2
The main technical solution of this embodiment is substantially the same as that of embodiment 1, and the features that are not explained in this embodiment adopt the explanations in embodiment 1, and are not described herein again. In the embodiment, the cup making die of the cup making machine A comprises an upper die A-1 and a lower die A-2, the upper die A-1 is provided with a plurality of lifting die heads A-4 corresponding to the forming die cavity of the lower die A-2, a lifting rod A1-41 is installed on a lifting connecting plate A-5, the lifting connecting plate A-5 is driven to lift by a lifting driving Q2 device A-8, the lifting connecting plate A-5 can be further fixedly connected with a cross arm, the output end of the lifting driving Q2 device A-8 is connected with the cross arm A-81 and drives the cross arm to lift, the cross arm A-81 is provided with a lifting connecting rod A-82, and the lifting connecting rod A-82 is fixedly connected with the lifting connecting plate A-5, so that the lifting rods A1-41 can lift simultaneously. The lifting driving Q2 device A-8 can be an air cylinder, a screw rod lifter, an electric push rod, an electric lead screw or a linear motor and the like, as long as the lifting connecting plate A-5 can be driven to lift, the lifting driving Q2 device A-8 of the embodiment comprises a rack A-83, a supporting rail A-84, a slider A-85, a gear A-86 and a motor A-87, the motor A-87 directly or indirectly drives the gear A-86 to rotate, the gear A-86 is meshed with the rack A-83 to enable the rack A-83 to ascend or descend, and the rack A-83 and the supporting rail A-84 drive a cross arm fixedly connected with the lifting connecting plate A-5 to lift.
An independently lifting material taking and discharging device is arranged in the lifting die head A-4, the material taking and discharging device is provided with an air passage rod A1-43, the air passage rod A1-43 is arranged on an air passage rod connecting plate A-6, the air passage rod connecting plate A-6 is driven to lift by a sucker lifting driving device, the sucker lifting driving device is arranged on a support A-95 and comprises a motor A-91, a rotating shaft A-92, a gear A-93 and a rack A-94, the motor A-91 drives the rotating shaft A-92 to rotate, the rotating shaft A-92 is rotatably arranged on the support A-95 through a bearing A-96, the gear A-93 is directly arranged on the rotating shaft A-92 or is fixedly connected with a shaft of a synchronizing wheel, the synchronizing wheel of the gear is synchronously rotated with the synchronizing wheel of the rotating shaft A-92 through a driving belt, the gear A-93 is in meshed transmission with the rack A-94, and the lower end of the rack A-94 is connected with the air channel rod connecting plate A-6 to enable a plurality of air channel rods A1-43 to lift and lower simultaneously. An air passage A-45 is arranged in the air passage rod A1-43, a sucker A1-44 is arranged at the lower end of the air passage A-45, the upper end of the air passage A-45 is communicated with a positive and negative pressure generating device through an air nozzle 1-46, and the positive and negative pressure generating device is equipment capable of generating positive air pressure or negative air pressure. In this embodiment, the material taking and discharging device is used for taking materials from the lower die a-2, when the die is opened for taking materials, the lower die descends and the material taking and discharging device descends simultaneously, the descending speed of the suction cup of the material taking and discharging device is faster than that of the lower die, when the two descend to the position preset by the numerical control system, the product bottom jacking mechanism Q3 at the bottom of the lower die jacks up the product, meanwhile, the material taking and discharging device stops descending while sucking the cup under negative pressure, the lower die continues descending to be in place, and at this time, the cup (product) is separated from the lower die a-2 and is sucked by the suction cup a1-44 of the material taking and discharging device. The utility model discloses a get the function of material in the moulded die cavity of follow lower mould when the die sinking, compare with prior art, not only need not to dispose equipment separately and get the material from the die cavity and lacked the action step that the equipment of getting the material specially got the material, production efficiency promotes greatly. It should be noted that the lower mold and the bottom mechanism Q3 for the top product thereof are prior art, and detailed description of the structure and operation thereof is not required herein.
The manipulator B for fetching and conveying the in-mold label comprises a manipulator support B-4, a support seat B-5, a translation driving device, a line spacing telescopic drive device and a row spacing telescopic drive device, wherein a fixed line spacing support piece is installed at the bottom of the support seat B-5, and the support seat B-5 is installed on the manipulator support B-4 and driven by the translation driving device B-41 to translate the support seat B-5. The bottom of the supporting seat B-5 is provided with a front row spacing sliding fixed supporting frame B-61 and a rear row spacing sliding fixed supporting frame B-62, a plurality of single-row multi-row sliding supporting frames B-63 are arranged between the front row spacing sliding fixed supporting frame B-61 and the rear row spacing sliding fixed supporting frame B-62, and the plurality of single-row multi-row sliding supporting frames B-63 are arranged at the bottom of the supporting seat B-5 in a sliding mode through single-row multi-row telescopic rails B-15 and sliding blocks. Meanwhile, the in-mold labeling and material taking and conveying manipulator 2 is provided with a plurality of groups of male die row spacing telescopic sets which are arranged in parallel, each group of male die row spacing telescopic sets comprises a single row of multi-row supporting plates B-1, a multi-row sliding rail B-11 and a multi-row male die assembly, a material taking and discharging assembly B-3 is installed at the upper part of the front end of the single row of multi-row supporting plates B-1, a material taking and discharging sucker B-31 is installed at the upper part of the material taking and discharging assembly B-3, the material taking and discharging sucker B-31 is connected with a positive and negative pressure generating device or a gas source through a gas nozzle, the positive and negative pressure generating device refers to gas equipment capable of generating positive pressure or negative pressure, such as a gas pump and the like, and the positive and negative pressure generating device is the existing equipment and can be understood and implemented by technicians in the field.
The multi-row sliding track B-11 of the embodiment is fixed at the bottom of the single-row multi-row support plate B-1, the row pitch telescopic group of each group of male dies can be provided with different numbers of male die assemblies according to requirements, when the row number of the male die assemblies is more than two rows, the row pitch of one row of male die assemblies is fixed, the row pitch slides telescopically, and the row pitch of the other male die assemblies can slide telescopically. The fixed row spacing sliding telescopic male die assembly is provided with a fixed seat B-7, the fixed seat B-7 is arranged on a single-row multi-row supporting plate B-1, a male die fixed seat B-8 is fixed on the fixed seat B-7, and a male die is arranged on the male die fixed seat B-8. The row spacing and row spacing telescopic male die assembly comprises a male die B-2, a male die mounting seat B-9, a row spacing slider and a push-pull connecting plate B-12, wherein the male die is mounted on the male die mounting seat B-9, the row spacing slider is fixedly connected to the upper end of the male die mounting seat B-9 and is arranged on a plurality of rows of sliding rails B-11 in a sliding manner, the male die mounting seat B-9 is connected with the push-pull connecting plate B-12, a row spacing and row spacing telescopic connecting seat B-13 is mounted at the tail end of the push-pull connecting plate B-12, a row spacing and row spacing telescopic slider B-14 is fixed above the row spacing and row spacing telescopic connecting seat B-13, and the row spacing and row spacing telescopic slider B-14 is correspondingly arranged on a single row of multi-row telescopic rail B-15 at the bottom of a single row sliding multi-row supporting frame B-63 in a sliding manner; in the embodiment, the male die fixing seat B-8 and the male die mounting seat B-9 are both provided with air pipes and electric wire through holes B-18. In order to realize the transverse movement of the single-row multi-row sliding support plate and adjust the row spacing, the upper part of the single-row multi-row support plate B-1 is fixedly connected with a front row spacing telescopic slide block B-16 and a rear row spacing telescopic slide block B-17, the front row spacing telescopic slide block B-16 is arranged on a track at the bottom of the front row spacing sliding fixed support frame B-61 in a sliding manner, and the rear row spacing telescopic slide block B-17 is arranged on a track at the bottom of the rear row spacing sliding fixed support frame B-62 in a sliding manner.
The plurality of single-row multi-row supporting plates B-1 are connected through a clamping ring assembly, and the line spacing telescopic drive drives one or more single-row multi-row supporting plates B-1 to move so as to adjust the line spacing. The plurality of single-row multi-row sliding support frames B-63 are connected through the snap ring assemblies B-19, and the row pitch telescopic drive drives the plurality of single-row multi-row sliding support frames B-63 to perform telescopic motion so as to adjust the row pitch. The row pitch telescopic driving and the row pitch telescopic driving can adopt a conventional driving device, such as an air cylinder, a motor, a transmission assembly, a lead screw or an electric push rod and the like.
The lifting driving device of the lower die is provided with a push-pull driving mechanism, and the push-pull driving mechanism comprises an upper rotary supporting seat M5-3, a lower rotary supporting seat M3-1, an upper lifting movement crank M5-1, a lower lifting movement crank M3-3, a positioning lifting shaft M9, a vertical lifting limiting slider M10, a lever pressing and pulling lifting crank M2, a forward and reverse rotary driving crank M1-4, a positioning rotary sliding lever crank M4 and a push-pull driving mechanism, wherein the push-pull driving mechanism is a servo motor 1-1, the servo motor 1-1 is provided with a speed reducer 1-2, and the forward and reverse rotary driving crank M1-4 is fastened on a driving shaft 1-3 of the speed reducer 1-2.
In this embodiment, the lower end of the lower lifting motion crank M3-3 is relatively rotatably connected to the lower rotary support base M3-1 through a hinge shaft, the upper end of the lower lifting motion crank M3-3 is relatively rotatably connected to the positioning rotary slide lever crank M4 through a hinge shaft, and the upper end of the positioning rotary slide lever crank M4 is relatively rotatably connected to the lower end of the upper rotary support base M5-3 through a hinge shaft. The lower tail end part of the positioning rotary sliding lever crank M4 is connected with one end of a lever pressing and pulling lifting crank M2 in a relatively rotatable way through a shaft; the other end of the lever pressing and pulling lifting crank M2 is connected with a forward and reverse rotation driving crank M1-4 in a way of rotating relatively, and the forward and reverse rotation driving crank M1-4 is driven to rotate by a push-pull driving mechanism. The hinged shaft M8 between the upper lifting motion crank M5-1 and the positioning rotary sliding lever crank M4 passes through the upper connecting end of the positioning rotary sliding lever crank M4 and the upper lifting motion crank M5-1 simultaneously, so that the upper connecting end of the lifting arm M4-1 of the positioning rotary sliding lever crank M4 and the upper lifting motion crank M5-1 can be relatively rotatably connected, one end of the upper lifting motion crank M5-1 and the hinged shaft 5-2 can be relatively rotatably connected, the upper connecting end of the lifting arm M4-1 of the positioning rotary sliding lever crank M4 and the other end of the upper lifting motion crank M5-1 can be relatively rotatably connected, and the upper lifting motion crank M5-1 rotates along with the swinging process of the positioning rotary sliding lever crank M4 to vertically lift or horizontally fold and descend by utilizing the lever motion principle similar to human skeletal system, and linkage is realized.
The hinge shaft 7 between the upper end of the lower lifting motion crank and the positioning rotating sliding lever crank simultaneously penetrates through the middle turning part M4-2 of the positioning rotating sliding lever crank M4 and the lower support connecting rod to enable the middle turning part M4-2 of the positioning rotating sliding lever crank M4 to be rotatably arranged at the other end of the lower lifting motion crank M3-3 to serve as a lever fulcrum, an object is driven to ascend by utilizing the lever principle, and the lifting device is labor-saving and convenient to use. In order to obtain the best lifting driving effect, the positioning and rotating sliding lever crank M4 of the present embodiment is divided into two parts, specifically, a lifting arm M4-1 and a power arm M4-3, an included angle between the lifting arm M4-1 and the power arm M4-3 is an obtuse angle, and the power arm M4-3 is connected with a lever to press and pull the lifting crank M2, wherein the middle turning point M4-2 of the positioning and rotating sliding lever crank M4 is used as a fulcrum of the power arm M4-3 and the lifting arm M4-1, and in order to achieve large-amplitude lifting, the length of the lifting arm M4-1 is greater than that of the power arm M4-3. The utility model discloses a go up and down to have an effect principle and the many connecting rods actuating mechanism that opens and shuts that prior art CN 208774113U's the chinese patent literature discloses are different, drive through the moment of torsion between two three turning point connecting rods and the three turning point connecting rod among this prior art's the many connecting rods actuating mechanism that opens and shuts, this kind of mode is a revolving force acting, the torsion of needs is very big and the amplitude of rise is limited, the amplitude of rise receives the restriction of two three turning point connecting rod rotation ranges, wherein the rotation range of two three turning points receives the crooked restriction of equipment space and first central connecting rod again, consequently, the amplitude of rise of prior art CN 208774113U's the chinese patent literature disclosed technique is limited. And the utility model discloses a rotatory lever crank that slides M4 in location sets up to similar L type shape and middle turn M4-2 utilizes lever principle to hold up the rotation component as the fulcrum and goes up and down, and the range of lift mainly receives the influence of lift arm M4-1 length, the utility model discloses lift arm M4-1 utilizes middle turn M4-2 just can rotate to vertical or rotatory receipts as the fulcrum only need very little rotation angle to fold, because the rotation angle that needs is little consequently received the lever and presses the crooked degree that draws lift crank M2 to influence very little, lift arm M4-1 can realize going up and down by a wide margin. In addition, prior art utilizes the moment of torsion drive to go up and down, so the limited bearing that leads to this mechanism of moment of torsion can not drive heavy weight article or equipment lift because of the moment of torsion, and the utility model discloses a lever principle, even the mechanism bearing is big also can lift up or descend easily, and the bearing effect is better, and the utility model discloses still be equipped with the spacing saddle of vertical lift and make location lift axle along vertical direction motion and realize the lever linkage lift, through mechanical test, if do not have the spacing effect that makes location lift axle move just to be difficult to reach the quick lift of large-tonnage in fixed lift spout of spacing of vertical lift.
The present embodiment further includes a vertical lifting limit slider M10 and a vertical lifting limit fastener M11 cooperating with the positioning rotary sliding lever crank M4, specifically, the positioning lifting shaft M9 passes through the positioning rotary sliding lever crank M4, and a bearing is installed between the connection between the positioning lifting shaft M9 and the positioning rotary sliding lever crank M4. Two ends of the positioning lifting shaft M9 are fixedly connected with vertical lifting limit sliding parts, and each vertical lifting limit sliding part is slidably arranged on a vertical lifting limit fixing part M11 of a supporting seat M12 on one side; the vertical lifting limit sliding part M10 and the vertical lifting limit fixing part M11 can limit the movement of the positioning lifting shaft M9 in the vertical direction all the time, so the arrangement can provide enough support for the positioning rotary sliding lever crank M4 during rotation to tilt an object (such as a lower die of a cup making machine), and if the assistance combined action of the vertical lifting limit sliding part M10 and the vertical lifting limit fixing part M11 is not provided, the positioning rotary sliding lever crank M4 alone cannot realize the lifting drive of a large-tonnage object in practice. When ascending, the vertical lifting positioning slider M10 and the vertical lifting slider M11, the link shaft between the upper rotary supporting base and the lower rotary supporting base, and the positioning lifting shaft M9 constitute a limit vertical lifting structure with three points in a line.
When the in-mold labeling and taking conveying manipulator B enters the cup making mold for label placing and taking, the in-mold labeling and taking conveying manipulator B contracts to enable the material taking and discharging suckers on the multiple groups of labeling male mold units to correspondingly receive materials with the material taking and discharging devices S1-42 of the pulling mold head A1-4, and meanwhile, the labeling male molds can correspondingly place labels with the molding mold cavities of the lower mold.
The in-mold labeling material taking and conveying manipulator B finishes material receiving and discharging and then retreats out of the cup making mold, after the in-mold labeling material taking and conveying manipulator retreats out of the cup making mold, the in-mold labeling material taking and conveying manipulator B is unfolded to enable the material taking and discharging suckers of the multiple material taking and discharging assemblies and the material taking and conveying part of the material taking and conveying manipulator C to correspondingly convey materials, and the multiple labeling male molds and the label transfer device D to correspondingly convey materials, so that the materials are transferred and labels are sucked synchronously.
In this embodiment, the multifunctional material taking, conveying and stacking manipulator F includes a first-stage translational support frame F1, a first-stage translational driving device F2, a lifting translational support seat F4, a lifting driving device F3, a lifting translational support plate F8 and a palm disc F13, wherein the lifting translational support seat F4 is slidably mounted on the first-stage translational support frame F1 through a first sliding pair F17, and the first sliding pair F17 is composed of a sliding rail and a sliding block. Wherein, one-level translation drive arrangement F2 installs in one-level translation support frame F1 and by the motor, synchronizing wheel and hold-in range are constituteed, the hold-in range passes through clip, bolt or other connecting pieces and lift translation supporting seat F4 rigid coupling, when the hold-in range moved under the drive of motor, lift translation supporting seat F4 drove parts such as lift translation supporting plate F8, lift drive arrangement F3 and palm dish F13 and translated simultaneously.
In this embodiment, the lifting driving device F3 is installed on the lifting translation supporting base F4 and drives the lifting translation supporting plate F8 to lift, the lifting translation supporting plate F8 is fixedly connected with a guide rod F7, the guide rod 7 passes through the lifting translation supporting base F4, and the top of the guide rod is connected with a lifting plate F6. Meanwhile, the lifting driving device F3 comprises a motor, a synchronous wheel and a synchronous belt, the synchronous belt is vertically arranged and is connected with the lifting plate F6 through a clamp, a bolt or other connecting pieces, when the synchronous belt moves under the action of the motor, the lifting plate F6 ascends or descends along with the synchronous belt, and meanwhile, the lifting plate F6 drives the guide rod F7 and the lifting translation supporting plate F8 to ascend and descend. It should be noted that the lifting driving device F3 can be replaced by other driving devices, such as a cylinder, a screw lifter or a pressing bar gear motor.
Second grade translation sliding mounting plate F9 is installed through the vice F19 of second slip to lift translation supporting plate F8, and wherein the vice F19 of second slip comprises guide rail and slider, and the lift translation supporting plate F8 rigid coupling of this embodiment has the slider, and second grade translation sliding mounting plate F9 rigid coupling has the slide rail, slide rail and slider sliding connection. Second grade translation drive arrangement F14 is installed to lift translation backup pad F8, and second grade translation drive arrangement F14 comprises motor, synchronizing wheel and hold-in range, and the hold-in range slides the mounting panel F9 with the second grade translation and is connected and can drive second grade translation slides mounting panel F9 translational motion.
A palm disc F13 for removing the cup is detachably mounted to the secondary translational skid mounting plate F9. The palm panel F13 includes a palm panel support plate F12 and a plurality of material taking and discharging assemblies, and the palm panel support plate F12 is detachably mounted on the second-level translational sliding mounting plate F9, so that different types of palm panels can be conveniently replaced to meet the requirements of different products for conveying materials, such as the multifunctional material taking and conveying stacking manipulator in the in-mold labeling mode of fig. 13 and the multifunctional material taking and conveying stacking manipulator in the white cup special mode of fig. 14. The central axis of the palm disc supporting plate F12 is parallel or vertical to the central axis of the secondary translational sliding mounting plate F9, and specifically, the central axis is parallel or vertical to the central axis, and different palm discs are selected and replaced according to different modes of the cup making production line. The air valves are arranged between all the air nozzles and the positive and negative pressure generating devices, and the positive and negative pressure generating devices are positive and negative pressure generating devices capable of realizing positive and negative pressure, such as air pumps.
The translation driving device of this embodiment is composed of a motor, a transmission shaft, a synchronizing wheel and a synchronizing belt set, and the installation manner is not described herein for the prior art. The lifting driving device comprises a motor, a gear and a rack, the gear is arranged on a rotating shaft of the motor, the gear and the rack are in meshed transmission, and the lower part of the rack is fixedly connected with the second-stage lifting translation supporting plate. The motor, the gear, the rack and the like are used as lifting drive, so that multiple ascending or descending at any height in the forming process can be realized, and the device is stable in operation and good in bearing effect.
The label transfer device of this embodiment is the prior art (refer to publication No. CN 109664488A), and the label transfer device includes a translation mechanism 4-1, an elevating mechanism 4-2, a rotation mechanism 4-3, a translation elevating support seat 4-4, and a multi-row label placing unit 4-5, the multi-row label placing unit 4-5 is arranged in sequence, each label placing unit 4-5 includes a single-row support frame, a label mold assembly, and a rotation shaft, the label mold assembly is fixedly connected with the rotation shaft, and the rotation shaft is rotatably mounted on the single-row support frame and is driven to rotate by the angle rotation mechanism; the lifting mechanism 4-2 comprises a plurality of rows of lifting connecting tables and a lifting driving source, the lifting driving source is arranged on the translation supporting seat and drives the plurality of rows of lifting connecting tables to lift, and the plurality of rows of lifting connecting tables are positioned inside the plurality of single-row supporting frames and drive the plurality of single-row supporting frames to lift; the translation mechanism 4-1 comprises a translation support frame and a translation driving device, and the translation support frame penetrates through the insides of the plurality of single-row support frames. The label transferring device can also be provided with a label bin device 6 and a label unloading and conveying manipulator 7 (the label bin device and the label unloading and conveying manipulator are in the prior art, the structure and the working principle are not described in detail herein), the front part of the label bin device is provided with a label conveying station, the label unloading and conveying manipulator is used for sucking a label from the label bin device at the label conveying station and transferring the label to the label transferring and conveying device, and the label transferring and conveying device moves to the label transferring and conveying station after sucking the label at the label conveying station.
Example 3
The main technical solution of this embodiment and embodiment 1, the features that are not explained in this embodiment, adopt the explanations in embodiment 1, and are not described herein again. In this embodiment, when the unit is applied to white cup receiving and conveying and boxing, the AB unit multi-direction sliding alternate receiving and conveying device is selected as the alternate receiving and stacking device G, the AB unit multi-direction sliding alternate receiving and conveying device is provided with two sets of stacking units, the two sets of stacking units can be divided into a unit a and a unit B, and the unit a and the unit B operate alternately in a matching manner. Each group of stacking units comprises a material receiving tray G1, a primary driving mechanism and a secondary driving mechanism, the primary driving mechanism comprises a mounting plate G2-1, a primary sliding block G2-2, a primary guide rail G2-3, a primary driving device G2-4 and a primary supporting table G2-5, and the material receiving tray G1 is detachably mounted on the mounting plate G2-1, so that different material receiving trays 1 can be conveniently replaced to be suitable for stacking different cup-shaped products of different specifications. The bottom of the mounting plate G2-1 is fixedly connected with a first-stage slider G2-2, the first-stage slider G2-2 is slidably disposed on a first-stage guide rail G2-3, the first-stage guide rail G2-3 is fixed to a first-stage supporting table G2-5, the mounting plate G2-1 is driven by a first-stage driving mechanism to translate, wherein the first-stage driving device G2-4 may be composed of a motor, a driving wheel, a transmission shaft, and a transmission belt, and the connection manner of the motor, the driving wheel, the transmission shaft, and the transmission belt is a conventional technique and is not described herein again, it should be noted that the first-stage driving device G2-4 may also be an electric screw rod, an air cylinder, or any other device capable of driving the translation of the first-stage supporting plate, and all belong to the claimed in the present invention, and in this embodiment, the first-stage driving device G2-4 is an air cylinder. The two-stage driving mechanism of the embodiment comprises a connecting assembly, a two-stage driving device G3-1 and a supporting frame G3-2, wherein the two-stage driving device G3-1 is mounted on the supporting frame G3-2, and the two-stage driving device G3-1 drives the first-stage supporting table G2-5 to translate through the connecting assembly. The connecting assembly may be any structure capable of connecting the secondary driving device G3-1 and the primary supporting platform G2-5. The utility model discloses a sliding guide configuration driving source of a plurality of differences to flexible and the ingenious use that staggers each other of height mounted position is in the same place the space of moving, realizes that the take-up (stock) pan G1 replacement sharing of two montages pile the unit connects the material station and unload station and selective examination station, and simultaneously, two sets of connecing pile the unit and set up side by side and can realize multistage flexible vertical translation, thereby can dock different equipment groups. The utility model discloses can change take-up (stock) pan G1 as required at any time to can be applicable to the product of the various sizes of various specifications, like cup, bowl, dish and lid etc. Wherein, can set up different take-up (stock) pan 1 to different cup types.
When the unit is applied to conveying and boxing the in-mold labeling material receiving, an AB unit telescopic alternative telescopic stacking unloading device is selected as an alternative material receiving and stacking device G and comprises a support G ' 1 and two material receiving and stacking units G ' 3, each material receiving and stacking unit comprises a plurality of material receiving brackets G ' 3-1, telescopic supporting pieces G ' 3-7, telescopic sliding rails G ' 3-6 and a telescopic driving device, sliding blocks G ' 3-5 are fixedly connected to the bottoms of the material receiving brackets G ' 3-1, the sliding blocks G ' 3-5 are slidably arranged on the telescopic sliding rails G ' 3-6, and the telescopic sliding rails G ' 3-6 are arranged on the telescopic supporting pieces G ' 3-7.
The material receiving brackets G '3-1 of each material receiving unit are arranged side by side, the upper parts of the material receiving brackets G' 3-1 are provided with a plurality of material receiving openings G '3-2 used for receiving stacked cup materials, meanwhile, two adjacent material receiving brackets G' 3-1 are connected through a clamping ring assembly, the clamping ring assembly comprises a clamping ring G '4-1 and a limiting column, one end of the clamping ring G' 4-1 is fixed to one material receiving bracket G '3-1, the other end of the clamping ring G' 4-1 is provided with a limiting groove, the limiting column is fixed to one adjacent material receiving bracket G '3-1 and penetrates through the limiting groove of the clamping ring G' 4-1, and a telescopic driving device drives the material receiving brackets G '3-1 on the side edges to move along the direction of a telescopic support piece G' 3-7. The telescopic driving device comprises a synchronizing wheel G ' 3-11, a synchronizing belt G ' 3-12 and a motor G ' 3-13, wherein the synchronizing wheel G ' 3-11 is installed on the support 1, the synchronizing belt G ' 3-12 is installed on the synchronizing wheel G ' 3-11 and is parallel to a telescopic support member G ' 3-7, the motor G ' 3-13 drives the synchronizing wheel to drive the synchronizing belt G ' 3-12 to rotate, the synchronizing belt G ' 3-12 is connected with a material receiving bracket G ' 3-1 located on one side edge through a connecting piece, and the material receiving bracket G ' 3-1 on the side edge drives other material receiving brackets G ' 3-1 to move through a clamping ring assembly. The connecting piece can be a clamp or a plate with other shapes, and the connecting mode can be a clamping buckle, a screw fixedly connected mode or a welding mode and the like. When the motor G ' 3-13 operates, the synchronous belt G ' 3-12 can rotate, the synchronous belt G ' 3-12 rotates to drive the material receiving bracket G ' 3-1 on the side edge to move, and the material receiving brackets G ' 3-1 on the side edge are connected through the snap ring assemblies, so that the movement of the material receiving bracket G ' 3-1 on the side edge can drive other material receiving brackets G ' 3-1 to move to realize fixed-distance expansion, and the specific moving distance is determined by the length of the snap ring limiting groove of the snap ring assemblies.
The two stacking units are respectively a first stacking unit and a second stacking unit, and telescopic supporting pieces G '3-7 of the first stacking unit are driven by a first translation driving device G' 5 to translate; the telescopic supporting pieces G '3-7 of the second material receiving unit are driven to ascend and descend by a lifting driving device G' 7, the lifting driving device G '7 is installed on a translation supporting table G' 8, and the translation supporting table G '8 is driven to translate by a second translation driving device G' 6. Two connect and fold the unit alternate motion and connect the material, work efficiency is higher.
The single-row whole stacking lateral conveying device H of the embodiment includes a clutch limiting receiver H1, a frame H2, a lifting receiving platform H3, a lifting driving device H4, a pushing discharging plate H5 and a lateral pushing device H6, wherein the lifting receiving platform H3 is located in the frame H2, the lifting driving device H4 drives the lifting receiving platform H3 to lift, and the clutch limiting receiver H1 is located above the frame H2 and the lifting receiving platform H3 to conveniently stack products conveyed by the transfer conveying manipulator. The clutch limiting material receiver H1 comprises two forward and reverse screw rods H1-1, two clutch limiting rod supporting seats H1-3, a plurality of material receiving limiting rods H1-5 and a forward driving device, wherein the two forward and reverse screw rods H1-1 are respectively and rotatably arranged on the clutch transmission supporting seats H1-10, the clutch transmission supporting seats H1-10 are fixed on the upper part of a frame body H2, and two ends of the screw rods are arranged on the clutch transmission supporting seats H1-10 on two sides through bearings. The end parts of the same sides of the two screw rods are provided with driving wheels H1-11, the driving wheels H1-11 are connected through a driving belt H1-12, a positive and negative driving device can drive the two screw rods to synchronously rotate in a positive direction or a negative direction, the two positive and negative screw rods H1-1 are respectively provided with two screw rod nuts H1-2 which can move in the opposite direction or in the opposite direction, the two screw rod nuts H1-2 of each screw rod are respectively fixedly connected with the two ends of a clutch limiting rod supporting seat H1-3, in the embodiment, each clutch limiting rod supporting seat H1-3 is provided with an aluminum profile and two aluminum profile connecting pieces, the two ends of the aluminum profile are respectively fixedly connected with the two aluminum profile connecting pieces, each aluminum profile connecting piece is correspondingly connected with one screw rod nut H1-2, and the material receiving limiting rod H1-5 can be locked at any position due to the special structure of the aluminum profile, the installation is convenient, the position adjustment is convenient, and the requirements of products with different specifications can be met. When the forward and reverse driving device can drive the two screw rods to synchronously rotate forward or reversely, the two clutch limiting rod supporting seats H1-3 can relatively approach or move away from each other. The forward and reverse driving device comprises an air cylinder, a rack H1-8 and a gear H1-9, wherein the air cylinder drives the rack H1-8 to ascend or descend, the rack H1-8 is in meshing transmission with the gear H1-9, the gear H1-9 is fixedly connected with a screw rod to drive the screw rod to rotate so as to enable two screw rod nuts H1-2 on the screw rod to move in the opposite direction or the reverse direction, and the screw rod nut H1-2 drives a clutch limiting rod supporting seat H1-3 to move.
The clutch limiting rod supporting seat H1-3 of the embodiment is provided with a plurality of material receiving limiting rods H1-5, the clutch limiting rod supporting seat H1-3 is provided with a limiting rod fixing part H1-4 through welding or bolts, the limiting rod fixing part H1-4 is fixedly connected with the material receiving limiting rod H1-5, each material receiving limiting rod H1-5 is provided with a limiting clamping ring H1-6 for bearing and cushioning a product, and the limiting clamping ring H1-6 is directly sleeved into the material receiving limiting rod H1-5 and clamped above the limiting rod fixing part H1-4.
The lifting driving device H4 comprises a lifting driving wheel H4-11, a lifting transmission belt H4-12 and a lifting driving motor 4-3, wherein the lifting receiving platform H3 is connected with the lifting transmission belt H4-12 through a connecting assembly, guide rails are respectively arranged on two sides of the lifting transmission belt H4-12, and the lifting receiving platform H3 is connected with slide blocks of the guide rails through the connecting assembly.
The push discharging plate H5 is located in the frame body H2 and is perpendicular to the lifting material receiving platform H3, the lateral push device H6 drives the push discharging plate H5 to laterally translate, the lateral push device H6 comprises a lateral push driving device and a push connecting seat, the push discharging plate H5 is installed on the push connecting seat, and the push connecting seat is driven by the lateral push driving device to laterally translate so as to push the material out of the frame body H2. The lateral pushing driving device consists of a lateral pushing motor, a lateral pushing driving wheel, a lateral pushing transmission shaft and a lateral pushing transmission belt, and the lateral pushing transmission belt drives the sliding seat to laterally translate; the lateral pushing driving device is also an air cylinder or other devices capable of driving the sliding seat to move laterally.
Example 4
The main technical solution of this embodiment and embodiment 1, the features that are not explained in this embodiment, adopt the explanations in embodiment 1, and are not described herein again. The transfer conveying manipulator of the embodiment is provided with a support fork I1, a material pressing limiting plate I2, a material pressing cylinder I3, a dislocation driving cylinder I4, a connecting seat I5, a translation lifting supporting seat I6, a lifting driving device and a translation driving device I8, wherein the front end of the support fork is provided with a plurality of material taking forks I1-1; the material pressing cylinder I3 drives the material pressing limit plate I2 to ascend or descend, and the material pressing cylinder I3 drives the material pressing limit plate I2 to descend to press the product to clamp the product up and down, so that the transfer conveying manipulator I can meet the conveying requirements of various cup-shaped products and products with different sizes without worrying about the phenomenon that the stacked products are unstable and fall or are scattered; the supporting fork I1 and the material pressing cylinder I3 are arranged on the connecting seat I5, and the dislocation driving cylinder I4 can drive the supporting fork to move leftwards or rightwards, so that the smooth conveying of cup pieces in dislocation and non-dislocation arrangement is met. The lifting driving device is arranged on the translation lifting supporting seat I6 and drives the connecting seat I5 to ascend or descend, the translation lifting supporting seat I6 is driven to translate by the translation driving device I8, and the translation driving device I8 is composed of a motor, a driving wheel and a driving belt. The utility model discloses a transfer conveying manipulator is simple more reasonable for prior art structure, and convenient operation and cost are lower.
In the embodiment, the lifting driving device comprises a rack I7-1, a gear I7-2, a transmission shaft I7-3 and a motor I7-4, wherein the lower end of the rack is fixedly connected with the connecting seat, teeth of the rack are meshed with the gear, the gear is fixedly connected with the transmission shaft, and the transmission shaft is rotatably arranged on the translation lifting supporting seat and is driven by the motor to rotate.
Example 5
The main technical solution of this embodiment and embodiment 1, the features that are not explained in this embodiment, adopt the explanations in embodiment 1, and are not described herein again. In this embodiment, the horizontal quantitative conveyer of spacing connecing material upset is including upset supporting seat J1, cylinder mount pad J2, upset drive cylinder J3 and connect material conveying platform J4, upset supporting seat J1 is provided with upset back shaft J5, upset back shaft J5 passes cylinder mount pad J2 and cylinder mount pad J2 can rotate around upset back shaft J5, the upset drives cylinder J3 and installs in cylinder mount pad J2, the telescopic link that the upset drove cylinder J3 is articulated with connecing material conveying platform J4 one side bottom, connect material conveying platform J4 another side bottom to articulate with upset supporting seat J1, can realize conveying platform's upset when the upset drives cylinder J3 push-and-pull and connect material conveying platform J4. Wherein, connect material conveying platform J4 still to be equipped with packing length limiting plate J7 and adjustment length threaded rod J6, the threaded rod is installed and is connect material conveying platform J4 and fixed packing length limiting plate J7, can adjust packing length limiting plate J7's position by manual rotatory adjustment length threaded rod J6 according to actual need to be applicable to the different goods that pile up into different length, prevent that the goods are in disorder owing to restricted the both ends of slivering goods.
In order to adjust the position of the conveying table by placing a mark, the transverse quantitative conveying device for limiting material receiving overturning of the embodiment is further provided with a rotating connecting plate J8 and a transverse sliding connecting plate J10, the upper end part of the rotating connecting plate J8 is hinged with an overturning supporting seat J1, the lower end part of the rotating connecting plate J8 is hinged with a telescopic rod of an overturning driving cylinder J3, the rotating connecting plate J8 is provided with a transverse rail J9, the transverse sliding connecting plate J10 is fixed at the bottom of the material receiving conveying platform J4, the transverse sliding connecting plate J10 is fixedly connected with a sliding block and a cylinder telescopic rod connecting piece J12, the sliding block is slidably arranged on the transverse rail J9, the transverse cylinder J19 is installed on the rotating connecting plate J8, and the telescopic rod of the transverse cylinder J19 is connected with the cylinder telescopic rod connecting piece J12, when the telescopic rod of the transverse air cylinder J19 extends out, the air cylinder telescopic rod connecting piece J12 drives the transverse sliding connecting plate J10 to slide and move along the transverse rail J9, and the transverse sliding connecting plate J10 drives the material receiving conveying platform J4 to move so as to adjust the position of the material receiving conveying platform J4.
Connect the horizontal quantitative conveyer translation of material upset to connect and unload for making things convenient for spacingly, the horizontal quantitative conveyer translation of connect material upset of this embodiment is still including translation support frame J16, translation supporting bench J17 and translation drive arrangement J18, translation supporting bench J17 passes through the smooth track of locating translation support frame J16 of slider and drives the translation by translation drive arrangement J18, upset supporting bench J1 installs in translation supporting bench J17. The translation driving device J18 is composed of a motor, a conveyor belt and a driving wheel J1-11, the installation mode is conventional technology, and the specific structure and the working principle of the translation driving device J18 are not described herein.
The horizontal quantitative conveyer J that connects material upset translation both can connect the material back and rotate promptly when spacing, also can rotate the back again the level connect material directly translate to according to layer material quantitative conveyer K, spacing connect the horizontal quantitative conveyer J that connects material upset translation is equipped with quantitative propelling movement manipulator K14, quantitative propelling movement manipulator K14 with the material propelling movement to according to the material receiving tray that connects material quantitative conveyer K, wherein quantitative propelling movement manipulator K13 can be fast quantitative or once only with the material propelling movement according to the speed and give according to layer material quantitative conveyer K and do next action again.
Example 6
The main technical solution of this embodiment and embodiment 1, the features that are not explained in this embodiment, adopt the explanations in embodiment 1, and are not described herein again. The quantitative conveyer of material according to layer of this embodiment is including quantitative conveying support K1, according to layer lift drive, conveying platform K7, holding dish K8, pusher, ejection of compact floodgate K2 and ejection of compact floodgate lift drive K3, ejection of compact floodgate K2 install in the discharge gate of material quantitative conveyer according to the layer and by ejection of compact floodgate lift drive K3 drive goes up and down, and ejection of compact floodgate lift drive K3 can be cylinder, electric putter or motor K2 and the drive that drive assembly constitutes, as long as can realize drive ejection of compact floodgate K2 go up and down can, all belong to the utility model discloses a protection range.
The layer-by-layer lifting driving device is arranged on the quantitative conveying support K1 and drives the conveying table K7 to lift, and comprises a motor K2, a lifting support seat K3, a sliding block, a gear, a rack K4, a guide rail K5 and a lifting connecting plate K6, wherein the motor K2 is arranged on the outer side of the lifting support seat K3, the sliding block is fixedly connected to the side face of the lifting support seat K3, the sliding block is provided with the guide rail K5 in a sliding manner, the guide rail K5 is fixedly connected with the rack K4, the rack K4 is in meshing transmission with the gear arranged on a rotating shaft of the motor K2, the lifting support seat K3 is provided with a sliding sleeve, the sliding sleeve is provided with a sliding rod in a sliding manner, the upper end portion of the sliding rod, the upper end portion of the rack K4 and the upper end portion of the guide rail are fixedly connected with the bottom of the translation pushing framework, and the lower end portion of the sliding rod, the lower end portion of the rack K4 and the lower end portion of the guide rail are fixedly connected with the lifting connecting plate K6. The lifting can be realized by utilizing the meshing transmission of the rack K4 and the gear to lift for many times and at any distance, and the meshing transmission effect of the teeth is more stable and the loading is stronger.
Wherein, the pushing device comprises a translation pushing support framework K, a translation pushing driving device K, a translation lifting support platform K, a lifting driving source K, a lifting connection framework K, a material pushing plate K, a cylinder fixing seat K, a bolt K lifting cylinder K, a bolt K connecting plate K and a bolt K, the translation lifting support platform K is slidably arranged on the upper part of the translation pushing support framework K through a guide rail and a slide block and is driven to translate by the translation pushing driving device K, the lifting driving source K is arranged on the translation lifting support platform K and drives the lifting connection framework K to lift, the material pushing plate K is fixedly connected with the front lower part of the lifting connection framework K, the cylinder fixing seat K is fixed on the back surface of the lifting connection framework K, the bolt K lifting cylinder K is arranged on the cylinder fixing seat K and independently drives the bolt K connecting plate K to lift, the bolt K is fixed at the bottom of the bolt K connecting plate K, the bolt K can be inserted into a bolt hole K-1 of the material bearing plate K to enable the material bearing plate K to move along with the material pushing plate K simultaneously, the material bearing disk K8 is arranged on the conveying platform K7 in a sliding mode. Meanwhile, the material pushing plate K9 of the embodiment can be moved to the rear of the material bearing plate by the translation pushing support framework K4 to push the product of the material bearing plate K8 forward for a certain distance, so that the product of the material bearing plate K8 is out of the position of the pin hole K8-1 on the material bearing plate K8, the structure can realize that the pin K13 is smoothly inserted into the pin hole K8-1, and a lifting material pushing device which is specially used for pushing the product for a small distance without influencing normal material pushing is not required to be added, so that the structure is reasonable, the operation is simple and rapid, and the working efficiency is effectively improved. In this embodiment, the discharging gate lifting driving device K3 is located on the upper portion of the front end of the lifting pushing support framework, the discharging gate lifting driving device K3 drives the discharging gate K2 to ascend or descend, and the lifting of the gate plate is used for limiting the movement of the product in the non-pushing process to avoid the falling or scattering of the product.
Example 7
The main technical solution of this embodiment and embodiment 1, the features that are not explained in this embodiment, adopt the explanations in embodiment 1, and are not described herein again. In this embodiment, the multi-specification receiving and conveying boxing device can be a simple shelf capable of placing cartons, and can also be boxing equipment in the prior art, but in order to realize full automation of the unit, the multi-specification receiving and conveying boxing device of this embodiment is set as a multi-specification receiving and boxing conveying device independently developed by the applicant. Specifically, the multi-specification material receiving box conveying device of the embodiment is provided with a diaphragm ferrule L1-3, a material receiving translational and rotational driving unit L3, a lifting driving device L4, a carton placing unit L1 and a diaphragm ferrule removing unit L2, a magnetic attraction part L1-31 capable of being attracted by magnetic substances is arranged on the upper frame of the diaphragm ferrule L1-3, and the material of the ferrule L1-3 of the embodiment can be iron. Initially, the film bag is sleeved into the paper box L5, the paper box L5 is placed in the paper box placing unit L1, the lifting driving device L4 drives the paper box placing unit L1 to drive the paper box L5 and the membrane ferrule L1-3 to ascend and align with the membrane ferrule removing unit L2 for detection, and the two groups of telescopic driving devices of the membrane ferrule removing unit L2 enable the removing electromagnet L2-1 and the magnetic attraction part L1-31 of the membrane ferrule L1-3 to be accurately aligned. After the alignment verification is finished, the lifting driving device L4 drives the paper box L5 and the diaphragm loop L1-3 to descend and translate to the position below a box opening limiting mechanism L3-1 of the material receiving translation and rotation driving unit L3, the lifting driving device L4 enables the paper box L5 and the diaphragm loop L1-3 to ascend, the paper box L5 is clamped to the box opening limiting mechanism L3-1, and the material receiving translation and rotation driving unit L3 enables the paper box L5 to turn over to enable an opening to face a material receiving and loading device G to receive materials. The problem that the prior art is very difficult to solve in bagging and boxing is that after a film bag is sleeved in a carton, if a machine device is used for automatically loading products, the film bag is easy to deviate, shift, fall or slide into a box bottom, so that the prior art often has two difficulties in selecting, or automatically boxing without sleeving the product with a large film bag as a whole, and the mode only can disperse and take the materials when taking the materials from the carton, easily pollutes and stains the products and does not meet the sanitary requirements; or put into the film bag earlier and then artifical a product is put into, but work efficiency is low and the product is put untidy (influenced by the individual various unstable factor of workman), and the utility model discloses in adopt diaphragm lasso L1-3 to fix the film bag, can effectively prevent the emergence of the fold of film bag, aversion and landing scheduling problem, cooperate other equipment to realize the automatic vanning behind the bagging and pull out the function of diaphragm lasso L1-3 together simultaneously, guarantee product health, product vanning neat and work efficiency is high. The carton placing unit is provided with a carton limiting frame L1-1 and a clutch supporting side plate L1-14 which can bear the carton, the side surface of the clutch supporting side plate L1-14 is provided with a guide rail L1-17, the guide rail L1-17 is slidably provided with a sliding block L1-18, the sliding block L1-18 is fixedly connected with a bolt connecting seat L1-19, the bolt connecting seat L1-19 is provided with a bolt L1-20, the bolt connecting seat L1-19 can be fixedly connected with the aluminum profile through screws, the bolt connecting seat L1-19 can be locked at different positions of the aluminum profile according to actual needs, and in actual application, the positions and the number of the bolt L1-20 and the bolt connecting seat L1-19 can be adjusted according to specific conditions, but the technical scheme of adjusting the positions and the number is within the protection scope of the present invention. And a bolt hole seat L3-2 is fixed on a back plate of a rotating seat L3-5 of the material receiving translation and rotation driving unit L3 corresponding to a bolt L1-20, a bolt hole is formed in the bolt hole seat L3-2, the bolt L1-20 and a bolt hole of a bolt hole seat L3-2 are correspondingly assembled and spliced, and when a lifting driving device L4 drives the carton placing unit L1 to ascend towards a box opening limiting mechanism L3-1, the bolt L1-20 can be inserted into the bolt hole seat L3-2 corresponding to the back plate of the rotating seat L3-5 to play a role in reinforcing connection. In order to further enhance the firmness of connection, the back plate of the rotating seat L3-5 of the present embodiment may further be provided with an electromagnet for adsorbing the clutch support side plate L1-14 to adsorb the column diaphragm ferrule L1-3 and the paper box L5, and the diaphragm ferrule L1-3 is provided with a portion that can be adsorbed by the electromagnet, or may be made of iron entirely, or may be made of iron as the main body of the portion that needs to be adsorbed by stainless steel. The multi-specification material receiving, conveying and boxing device can only adjust the clutch of length and width, is high, can meet the boxing requirement of any specification, and realizes multi-specification boxing.
In order to realize the turning of the carton, a rotating shaft L3-8 is fixedly connected to the lower portion of a rotating seat L3-5 of the material receiving translational and rotational driving unit L3 of the embodiment, the rotating shaft L3-8 is rotatably mounted on a bearing seat L3-9, the bearing seat L3-9 is fixed to a translational and rotational connecting seat L3-10, the upper portion of the rotating seat L3-5 is hinged to one end of a rotating connecting rod L3-11, and the other end of the rotating connecting rod L3-11 is pushed and pulled by an air cylinder L3-12. The box opening limiting mechanism L3-1 comprises a box opening gate supporting frame L3-2, a gate L3-3 and a gate driving device L3-4, the box opening gate supporting frame L3-1 is installed on a rotating seat L3-5 of the material receiving translational rotary driving unit L3, and taper limiting blocks L3-6 are arranged on the inner sides of four corners of the box opening gate supporting frame L3-1; the gate driving device L3-4 is arranged at the side edge of the box opening gate support frame L3-1 and drives the gate L3-3 to move through a connecting plate L3-13. The box opening of the carton L5 is clamped in the box opening limiting mechanism L3-1 and rotates together with the box opening limiting mechanism L3-1, the rotating box opening is butted with a discharge opening of the layer-by-layer material conveying device, and the gate L3-3 ascends gradually under the action of the gate driving device L3-4 so as to prevent products conveyed into the carton L5 in the layer-by-layer material conveying device from falling out.
In this embodiment, the lifting driving device L4 comprises a motor, a transmission assembly, a gear and a mechanism consisting of racks 4-12, the racks are connected with the clutch lifting base, the gear is engaged with the racks, and the gear is driven by the motor to rotate through the transmission assembly.
In this embodiment, the diaphragm ferrule removing unit includes a removing support frame L2-4, an adjustable stroke cylinder L2-3, a removing lifting structure L2-2 and an electromagnet L2-1, the adjustable stroke cylinder L2-3 is mounted on the removing support frame L2-4 and drives the removing lifting structure L2-2 to lift, the removing lifting structure L2-2 is provided with an electromagnet L2-1 capable of adsorbing the diaphragm ferrule, wherein a frame of the removing lifting structure L2-2 is formed by an aluminum profile, the electromagnet L2-1 is mounted at any position of the aluminum profile through a connecting piece, and the position of the electromagnet L2-1 on the aluminum profile can be adjusted at any time as required. When the specification of the carton needs to be changed, the clutch carton placing unit automatically operates to adjust the limiting block according to the size and the specification corresponding to the carton opening limiting mechanism, and then operates to the diaphragm ferrule removing unit to adjust the electromagnet, so that the operation can be performed according to the action after the verification is completed.
The operation of the boxing apparatus is as follows:
(1) manually loading into a film bag and a film ferrule carton;
(2) placing the carton in a carton clutch placing unit;
(3) the carton clutch placing unit automatically operates to be in butt joint with the box opening limiting mechanism, the material is rotatably received, the operation is carried out to the diaphragm ferrule pulling and unloading unit after the material is received, the diaphragm ferrule is pulled out, when the specification of the carton needs to be changed, the clutch carton placing unit automatically operates to adjust and calibrate the limiting block according to the corresponding size and specification of the box opening limiting mechanism, then the operation is carried out to the diaphragm ferrule pulling and unloading unit to adjust and calibrate the electromagnet, and the operation can be carried out according to the action after the verification is completed.
After boxing is finished, the box is conveyed to a station for loading and unloading the diaphragm plates and then conveyed to a station for loading and unloading the whole box finished products to finish the boxing action.
Example 8
This embodiment is basically the same as embodiment 1, except that: label transfer conveyer can divide into about pressfitting label transmission label mode and side direction pressfitting transmission mode, and the action sequence characteristic of upper and lower pressfitting label transmission mode is: after the in-mold labeling, material taking and conveying manipulator B is in place, the label is continuously lifted, conveyed, descended and translated to the label receiving station W2 for receiving labels, and the label unloading and conveying manipulator D is lifted and synchronously translated with the in-mold labeling, material taking and conveying manipulator B to reach the appointed station for standby.
The action sequence characteristic of the label side-transmitting mode is as follows: the label transferring and conveying device C receives instructions, namely, the label transferring and conveying device C ascends, translates, conveys, descends and translates to the label receiving station W3 to receive labels, the label transferring and conveying manipulator D ascends after completing label conveying, and the label transferring and conveying device C translates to the lower side of the in-mold label taking and conveying manipulator B to wait for standby before the in-mold label taking and conveying manipulator B synchronously arrives after completing label receiving.
The positions of the stations described in all the above embodiments are only the positions where the specific equipment implements a certain function, and the positions of the stations can be determined according to the actual plant space, layout and volume of the equipment, and the actual positions of the stations do not form a limitation to the scope of protection of this patent, and it is clear and clear for a person skilled in the art to arrange the stations of the equipment according to the actual situation.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and do not limit the protection scope of the claims. It will be understood by those skilled in the art that various modifications and substitutions can be made to the preferred embodiment without departing from the spirit and scope of the invention.
Claims (7)
1. A six-action hot-forming mould internal label conveying and boxing production line is provided with a cup making machine and an in-mould label equipment set, wherein the cup making machine is provided with a cup making machine driving set, the cup making machine driving set comprises a lower mould lifting driving device, a pulling-up driving device, a product bottom jacking mechanism and a sheet feeding driving device, the in-mould label equipment set comprises an in-mould label taking and stacking conveying mechanical arm (B), a multifunctional material taking and conveying mechanical arm (F), a label transfer conveying device (C), a label taking and unloading conveying mechanical arm (D) and a label bin device (E), and the six-action hot-forming mould internal label conveying and boxing production line is characterized in that the cup making mould of the cup making machine comprises an upper mould and a lower mould, the upper mould is provided with a pulling-up mould head corresponding to a forming mould cavity of the lower mould, the pulling-up mould head is provided with a cup making pulling-up and built-in taking and unloading device, and the lower mould is driven to lift by the lifting driving device; the lifting die head is fixedly connected with a lifting rod, and the lifting rod is driven to lift by a lifting driving device; the lifting device is characterized in that the interior of the lifting rod is hollow, an air channel rod is arranged in the lifting rod, the air channel rod penetrates through the lifting rod and moves up and down through limiting sliding sleeves at two ends of the lifting rod to take and discharge materials, the upper part of the air channel rod extends out of the lifting rod and is mounted on an air channel rod connecting plate, the air channel rod connecting plate is driven by a lifting driving device to lift, an air channel is arranged in the air channel rod, a material taking sucker is arranged at the lower end of the air channel, and an air nozzle is mounted at the upper part of the air channel rod;
the manipulator (B) is expected to interior mark of mould is got and is provided with the flexible group of terrace die row spacing row that multiunit side by side set up, and every group terrace die row spacing row is flexible to be organized including single file multirow backup pad and install the mark terrace die of installing in the front end below of single file multirow backup pad, the front end upper portion of single file multirow backup pad is installed and is got the subassembly of unloading, get the upper portion of unloading the subassembly and install and get the sucking disc of unloading.
2. The in-mold label-conveying boxing production line for the one-mold six-action thermoforming mold according to claim 1, wherein: the in-mold labeling, material taking and conveying manipulator (B) comprises a manipulator support, a support seat, a translation driving device, a row spacing telescopic drive and a row spacing telescopic drive, wherein the support seat is installed on the manipulator support and is driven by the translation driving device to translate, a front row spacing sliding fixed support frame and a rear row spacing sliding fixed support frame are installed at the bottom of the support seat, a plurality of single-row multi-row sliding support frames are arranged between the front row spacing sliding fixed support frame and the rear row spacing sliding fixed support frame, and the plurality of single-row multi-row sliding support frames are slidably arranged at the bottom of the support seat through single-row multi-row telescopic rails and sliders;
the male die row spacing and row spacing telescopic group comprises a single row of multi-row supporting plates, a plurality of rows of sliding rails and a plurality of rows of male die assemblies, wherein the plurality of rows of sliding rails are fixed at the bottom of the single row of multi-row supporting plates;
the row of male die assemblies can telescopically slide at a fixed row spacing, the other male die assemblies can telescopically slide at the row spacing and the row spacing, the male die assemblies with the fixed row spacing and capable of telescopically sliding are provided with fixed seats, the fixed seats are arranged on a single-row multi-row supporting plate, male die fixed seats are fixed on the fixed seats, and labeling male dies are arranged on the male die fixed seats;
the row spacing telescopic male die assembly comprises a labeling male die, a male die mounting seat, a row spacing slider and a push-pull connecting plate, wherein the male die is mounted on the male die mounting seat, the row spacing slider is fixedly connected to the upper end of the male die mounting seat and is slidably arranged on the multi-row sliding track, the male die mounting seat is connected with the push-pull connecting plate, a row spacing telescopic connecting seat is mounted at the tail end of the push-pull connecting plate, the row spacing telescopic slider is fixed above the row spacing telescopic connecting seat, and the row spacing telescopic slider is correspondingly slidably arranged on the single-row multi-row sliding track at the bottom of the single-row multi-row sliding support frame;
the upper part of the single-row multi-row supporting plate is fixedly connected with a front-row-spacing telescopic sliding block and a rear-row-spacing telescopic sliding block, the front-row-spacing telescopic sliding block is slidably arranged on a track at the bottom of the front-row-spacing sliding fixed supporting frame, and the rear-row-spacing telescopic sliding block is slidably arranged on the rear-row-spacing sliding fixed supporting frame;
the plurality of single-row multi-row supporting plates are connected through a clamping ring assembly, and one or more single-row multi-row supporting plates are driven to move by line spacing expansion driving; the plurality of single-row multi-row sliding support frames are connected through the clamping ring assembly, and the row pitch telescopic drive drives the plurality of single-row multi-row sliding support frames to perform telescopic motion.
3. The one-die six-action hot-forming die internal label conveying and boxing production line as claimed in claim 1, wherein the lifting drive device of the lower die is provided with a push-pull drive mechanism comprising an upper rotary support base, a lower rotary support base, an upper lifting motion crank, a lower lifting motion crank, a positioning lifting shaft, a vertical lifting limit slider, a lever push-pull lifting crank, a positioning rotary slide lever crank and a push-pull drive mechanism, the lower rotary support base is fixed on a stationary base, the lower rotary support base is relatively rotatably connected with the lower end of the lower lifting motion crank through a hinge shaft, the upper end of the lower lifting motion crank is relatively rotatably connected with the positioning rotary slide lever crank through a hinge shaft, the upper end of the positioning rotary slide lever crank is hinged with the lower end of the upper lifting motion crank through a hinge shaft, the upper end of the upper lifting motion crank is connected with the lower end of the upper rotary supporting seat in a relatively rotatable manner through a hinged shaft, the upper rotary supporting seat is fixed at the bottom of an object to be lifted, the positioning lifting shaft is arranged on the positioning rotary sliding lever crank, the positioning lifting shaft is provided with a vertical lifting limiting sliding part, and the vertical lifting limiting sliding part is arranged on the static supporting seat in a sliding manner, so that a vertical lifting structure is formed, wherein the hinged shaft, the positioning lifting shaft and the hinged shaft, connected with the lower rotary supporting seat, of the lower lifting motion crank are always in a line from three points;
the lower tail end of the positioning rotary sliding lever crank is connected with one end of the lever pressing and pulling lifting crank in a relatively rotatable manner through a shaft; the other end of the lever pressing and pulling lifting crank is driven by a push-pull driving mechanism to move.
4. The in-mold label transferring and boxing production line for one-mold six-action thermoforming molds according to claim 1,
in the mode of in-mold labeling, an in-mold labeling, taking and conveying manipulator (B) is arranged in front of the cup making machine, a label transferring and conveying device (C) is arranged below the front part of the in-mold labeling, a label bin device (E) is arranged behind the cup making machine in front of the label transferring and conveying device (C), and a label taking, unloading and conveying manipulator (D) is positioned above the label transferring and conveying device (C) and the label bin device (E) and slides back and forth to convey labels;
the cup making machine confirms that the middle straight line of the ten lines of the in-mold labeling, taking and conveying manipulator (B), the middle straight line of the ten lines of the label transfer and conveying device (C), the middle straight line of the ten lines of the label bin device (E) and the middle straight line of the ten lines of the label taking and unloading and conveying manipulator (D) are positioned on the same straight line according to the projection middle straight line of the ten lines of the mold; the outer side of the in-mold labeling, taking and conveying manipulator (B) is provided with a multifunctional taking, conveying and stacking manipulator (F), and an AB unit telescopic alternate stacking and conveying device is arranged below a palm disc of the multifunctional taking, conveying and stacking manipulator (F) during discharging.
5. The in-mold label-conveying boxing production line for the one-mold six-action thermoforming mold according to claim 1, wherein: the corner conveying and receiving device (N) is further arranged and comprises more than one corner traction conveying roller set and a 45-degree steering limiting conveying piece, and the corner traction conveying roller set is driven by a motor to rotate and can drive corners to move; the 45-degree steering limiting conveying piece is processed by a stainless sheet plate to one side by an R45-degree corner to form a motor traction guide edge angle matched with the corner traction conveying roller set to move to a specified position.
6. The in-mold label-conveying boxing production line for the one-mold six-action thermoforming mold according to claim 1, wherein: the lower die lifting structure of the cup making machine drives, the lower die lifting structure drives, the bottom die device of the top product and the sheet feeding driving device, and the in-die labeling, material taking and conveying manipulator (B), the multifunctional material taking, conveying and stacking manipulator (F), the label transferring and conveying device (C), the label taking and unloading conveying manipulator (D) and the label bin device (E) are controlled by a PLC control system to operate cooperatively.
7. The in-mold label-conveying boxing production line for the one-mold six-action thermoforming mold according to claim 1, wherein: the device is also provided with a material taking and conveying unit, wherein the material taking and conveying unit comprises a multifunctional material taking and conveying stacking manipulator (F), a material receiving and stacking conveying device (G), a material receiving and transferring conveying manipulator (I), a single-row whole-strip receiving and stacking lateral conveying device (H), a limiting material receiving, overturning and translating transverse quantitative conveying device (J), a layer-based quantitative boxing conveying device and a multi-specification boxing conveying device;
the receiving stacking conveying device (G) slides to a discharging station (W7) after the finished product receiving station finishes the programmed preset number of receiving stacks; the material receiving transfer conveying manipulator (I) finishes single-row material receiving and conveys finished products to a single-row whole-strip material receiving and stacking lateral conveying device (H), the single-row whole-strip material receiving and stacking lateral conveying device (H) finishes limiting material receiving according to the length of a box, then conveys the finished products to a limiting material receiving, overturning and translating transverse quantitative conveying device (J) in a lateral mode, the limiting material receiving, overturning and translating transverse quantitative conveying device (J) runs in a material receiving station (W8) and a material discharging station (W9), quantitatively pushes the finished products to limiting material bearing plates arranged on two sides of a layer-based quantitative conveying boxing device in sequence, and pushes the material bearing plates and the finished products into a carton together according to the layer-based conveying boxing conveying device after completing material receiving of one layer, and resets through an empty material bearing plate after the material bearing plates are pulled out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021568543.0U CN214448424U (en) | 2020-08-01 | 2020-08-01 | One-time six-action hot forming die inner labeling conveying and boxing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021568543.0U CN214448424U (en) | 2020-08-01 | 2020-08-01 | One-time six-action hot forming die inner labeling conveying and boxing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214448424U true CN214448424U (en) | 2021-10-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021568543.0U Withdrawn - After Issue CN214448424U (en) | 2020-08-01 | 2020-08-01 | One-time six-action hot forming die inner labeling conveying and boxing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214448424U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112045978A (en) * | 2020-08-01 | 2020-12-08 | 广东隆兴包装实业有限公司 | One-die six-action hot forming die inner labeling conveying boxing production line and operation method |
-
2020
- 2020-08-01 CN CN202021568543.0U patent/CN214448424U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112045978A (en) * | 2020-08-01 | 2020-12-08 | 广东隆兴包装实业有限公司 | One-die six-action hot forming die inner labeling conveying boxing production line and operation method |
| CN112045978B (en) * | 2020-08-01 | 2024-10-29 | 广东隆兴包装实业有限公司 | In-mold labeling, conveying and boxing production line with six-action thermoforming mold and operation method |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20211022 Effective date of abandoning: 20241029 |
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| AV01 | Patent right actively abandoned |
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