CN214447465U - Open-loop single-wire diamond wire special-shaped cutting machine - Google Patents
Open-loop single-wire diamond wire special-shaped cutting machine Download PDFInfo
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- CN214447465U CN214447465U CN202120623978.9U CN202120623978U CN214447465U CN 214447465 U CN214447465 U CN 214447465U CN 202120623978 U CN202120623978 U CN 202120623978U CN 214447465 U CN214447465 U CN 214447465U
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Abstract
The utility model relates to an open-loop single-wire diamond wire special-shaped cutting machine, which comprises a workbench and a cutting mechanism, wherein the cutting mechanism comprises a frame, a first take-up and pay-off mechanism and a second take-up and pay-off mechanism, diamond wire and guiding mechanism, guiding mechanism includes first installation department, first leading wheel, second installation department and second leading wheel, first leading wheel rotationally installs on first installation department, the second leading wheel rotationally installs on the second installation department, be equipped with first ring channel on the wheel face of first leading wheel, be equipped with the second ring channel on the wheel face of second leading wheel, still including being used for driving first installation department pivoted first actuating mechanism and being used for driving second installation department pivoted second actuating mechanism, the workstation with guiding mechanism sets up with the mode that can be relative fore-and-aft direction displacement, guiding mechanism sets up with the mode that can be relative up-and-down displacement with the workstation. The utility model has the advantages of simple structure, capability of cutting workpieces in various shapes and reducing waste materials.
Description
Technical Field
The utility model relates to an open loop single line buddha's warrior attendant line dysmorphism cutting machine.
Background
Traditional stone block cutting tool mainly is saw bit, saw area, string of beads rope saw, and it is great that its cutting process forms the joint-cutting, and to high-grade stone material, to meaning cutting process, the material loss is great, and the cost is higher. For this reason, recently, there has been a diamond wire cutting machine for cutting stone materials, which uses a saw wire having a diameter of about 0.5 to 1mm and having a smaller kerf, thereby saving materials, and for example, in the chinese patent application of application publication No. CN 111745833 a entitled "four-roller press-down type diamond wire cutting machine", the applicant discloses a diamond wire cutting machine for cutting stone materials, which includes a frame, a diamond wire, a wire roller, and a take-up and pay-off device, wherein the diamond wire is wound on the wire roller and connected to the take-up and pay-off device, the diamond wire between the wire rollers forms a saw surface, and the cutting of stone materials is achieved by feeding the stone materials or the wire roller.
The cutting machine of the patent can cut stone, reduces the generation of waste materials and has the advantage of stable operation. However, such a cutting machine is generally used for cutting a relatively regular (e.g. rectangular parallelepiped) material, and it is difficult to cut some irregularly-shaped workpieces with complex structures (e.g. the workpieces are irregular shapes or some characters, patterns, etc.).
Accordingly, the present inventors have made extensive studies to solve the above problems and have made the present invention.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a structure is simple and easy, can cut out various shape work pieces, can reduce the ring-opening single line buddha's warrior attendant line dysmorphism cutting machine of waste material.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an open-loop single-wire diamond wire special-shaped cutting machine comprises a workbench for placing a workpiece to be processed and a cutting mechanism arranged corresponding to the workbench, wherein the cutting mechanism comprises a rack, a first take-up and pay-off mechanism, a second take-up and pay-off mechanism, a diamond wire and a guide mechanism for guiding the trend of the diamond wire, one end of the diamond wire is wound on the first take-up and pay-off mechanism, the other end of the diamond wire is wound on the second take-up and pay-off mechanism, the guide mechanism comprises a first mounting part, a first guide wheel, a second mounting part and a second guide wheel, the first guide wheel is rotatably mounted on the first mounting part, the second guide wheel is rotatably mounted on the second mounting part, a first annular groove for guiding the diamond wire is formed in the wheel surface of the first guide wheel, a second annular groove for guiding the diamond wire is formed in the wheel surface of the second guide wheel, the open-loop single-wire diamond wire special-shaped cutting machine further comprises a first driving mechanism for driving the first mounting part to rotate and a second driving mechanism for driving the second mounting part to rotate, the axis of rotation of first installation department is perpendicular with the axis of first leading wheel, and the axis of rotation of second installation department is perpendicular with the axis of second leading wheel, the workstation with guiding mechanism sets up with the mode that can relative fore-and-aft direction displacement, guiding mechanism with the workstation sets up with the mode that can relative up-and-down displacement.
As an optimized mode of the utility model, first leading wheel is two, two form the confession between the first ring channel of first leading wheel the first guide space that the buddha's warrior attendant line was worn to put, the second leading wheel is two, two form the confession between the second ring channel of second leading wheel the second guide space that the buddha's warrior attendant line was worn to put.
As a preferred mode of the utility model, first actuating mechanism includes first overcoat body, rotationally installs the first interior cover body in first overcoat body and is used for driving the first power supply of the first interior cover body at first overcoat internal rotation, and the axis of the first interior cover body corresponds first direction space sets up, second actuating mechanism includes the second overcoat body, rotationally installs the second interior cover body in the second overcoat body and is used for driving the second power supply of the second interior cover body at the internal rotation of second overcoat body, and the axis of the second interior cover body corresponds second direction space setting.
As an optimized mode of the utility model, the frame includes first stand and second stand, is equipped with first mounting bracket on first stand, is equipped with the second mounting bracket on the second stand, and first mounting bracket can set up on first stand with reciprocating, still including the third actuating mechanism that is used for driving first mounting bracket and reciprocates, and the second mounting bracket can set up on the second mounting bracket with reciprocating, still including the fourth actuating mechanism that is used for driving the second mounting bracket and reciprocates, first receipts paying out machine construct with first installation department sets up on first mounting bracket, the second receive paying out machine construct with the second installation department sets up on the second mounting bracket.
As an optimized mode of the present invention, the upper end of the first upright and the upper end of the second upright are connected by a cross beam.
As a preferred mode of the present invention, the first installation portion is relatively the mode that moves about the first installation frame is set up on the first installation frame, still including being used for driving the fifth actuating mechanism that the first installation portion removed along controlling the direction, the second installation portion is relatively the mode that moves about the second installation frame sets up on the second installation frame, still including being used for driving the sixth actuating mechanism that the second installation portion removed along controlling the direction.
As a preferred mode of the present invention, the workbench includes a guide rail disposed along the front-rear direction, a skip slidably disposed on the guide rail, and a seventh driving mechanism for driving the skip to move along the front-rear direction.
As an optimal mode of the utility model, be equipped with the relative skip pivoted material supporting platform on the skip and be used for driving the material supporting platform round vertical axis pivoted rotary driving mechanism.
As an optimized mode of the utility model, first receipts paying out machine construct with be equipped with the first tension mechanism that is used for adjusting buddha's warrior attendant line tension between the first leading wheel, second receipts paying out machine construct with be equipped with the second tension mechanism that is used for adjusting buddha's warrior attendant line tension between the second leading wheel.
Adopt the technical scheme of the utility model afterwards, drive first installation department through first actuating mechanism and rotate, drive the rotation of second installation department through second actuating mechanism, thereby the orientation of adjustment first leading wheel and second leading wheel, thereby the direction of exerting pressure of work piece is treated to the adjustment buddha's warrior attendant line, the relative back-and-forth movement of cooperation workstation and guiding mechanism with reciprocate, cut out the work piece of various shapes, in cutting process, the diamond wire can remain throughout in first ring channel and second ring channel, realize stably saw cutting, the utility model discloses a single line saw cuts, has the simple and easy advantage of structure.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the first guide wheel of the present invention.
Fig. 3 is a schematic structural view of the second guide wheel of the present invention.
In the figure:
Second upright 12 and beam 13
First mounting frame 14 second mounting frame 15
First take-up and pay-off mechanism 21 and second take-up and pay-off mechanism 22
First mounting part 51 first guide wheel 52
Second mounting part 61 second guide wheel 62
First inner sleeve body 72
Second inner sleeve 82
Detailed Description
To further explain the technical solution of the present invention, the following detailed description is made with reference to the embodiments, and for convenience of description of the present invention, the orientation is described with reference to the position in fig. 1.
Referring to fig. 1 to 3, the open-loop single-wire diamond wire 23 profile cutting machine comprises a workbench 30 for placing a workpiece 40 to be processed and a cutting mechanism arranged corresponding to the workbench 30. The cutting mechanism comprises a rack 10, a first take-up and pay-off mechanism 21, a second take-up and pay-off mechanism 22, a diamond wire 23 and a guide mechanism for guiding the trend of the diamond wire 23, in the existing cutting machine of the type, the first take-up and pay-off mechanism 21 and the second take-up and pay-off mechanism 22 generally comprise a motor and a take-up and pay-off wheel for winding the diamond wire 23, the take-up and pay-off wheel is driven to rotate through the rotation of the motor, one end of the diamond wire 23 is wound on the take-up and pay-off wheel arranged on the first take-up and pay-off mechanism 21, the other end of the diamond wire is wound on the take-up and pay-off wheel arranged on the second take-up and pay-off mechanism 22, take-up and pay-off are achieved, when cutting is performed, one of the first take-up and pay-off mechanism 21 and the second take-up and pay-off mechanism 22 is used for paying off, and the other one is used for taking up.
The guiding mechanism at least comprises a first mounting part 51, a first guiding wheel 52, a second mounting part 61 and a second guiding wheel 62, and of course, the utility model discloses can also set up the guiding wheel that is used for a plurality of other guide buddha's warrior attendant lines 23 to move towards according to the position of first receipts paying out machine structure 21 and second receipts paying out machine structure 22 on frame 10.
The first guide wheel 52 is rotatably mounted on the first mounting part 51, the second guide wheel 62 is rotatably mounted on the second mounting part 61, a first annular groove 521 for guiding the diamond wire 23 is formed in the wheel surface of the first guide wheel 52, the first annular groove 521 is recessed towards the center of the first guide wheel 52, a second annular groove 621 for guiding the diamond wire 23 is formed in the wheel surface of the second guide wheel 62, and the second annular groove 621 is recessed towards the center of the second guide wheel 62. The utility model discloses still including being used for driving first installation department 51 pivoted first actuating mechanism 70 and being used for driving second installation department 61 pivoted second actuating mechanism 80, the axis of rotation of first installation department 51 is perpendicular with the axis of first leading wheel 52, and the axis of rotation of second installation department 61 is perpendicular with the axis of second leading wheel 62.
As a preferred mode of the present invention, the number of the first guide wheels 52 is two, and the axes of the two first guide wheels 52 are arranged in parallel, two first guide spaces for the diamond wire 23 to penetrate are formed between the first annular grooves 521 of the first guide wheels 52, the number of the second guide wheels 62 is two, and the axes of the two second guide wheels 62 are arranged in parallel, two second guide spaces for the diamond wire 23 to penetrate are formed between the second annular grooves 621 of the second guide wheels 62. As a preferred mode of the present invention, the first driving mechanism 70 includes the first outer sleeve 71, the first inner sleeve 72 rotatably installed in the first outer sleeve 71 and the first power source (not shown in the figure) for driving the first inner sleeve 72 to rotate in the first outer sleeve 71, the axis of the first inner sleeve 72 corresponds to the first guiding space, the second driving mechanism 80 includes the second outer sleeve 81, the second inner sleeve 82 rotatably installed in the second outer sleeve 81 and the second power source (not shown in the figure) for driving the second inner sleeve 82 to rotate in the second outer sleeve 81, and the axis of the second inner sleeve 82 corresponds to the second guiding space. The utility model discloses in, first actuating mechanism 70 and second actuating mechanism 80 both adopt the same structure, only the position is different, for example can be the motor, be the hollow shaft with the pivot setting of motor, and diamond wire 23 passes from the hollow shaft, forms the inner sheath body that corresponds promptly, and the casing of motor is outer cover body promptly, and driving parts such as the stator in the motor are the power supply promptly. Or the motor is used as a power source as a whole, a driving gear is arranged on an output shaft of the motor, a corresponding driven gear is arranged at the end part of the inner sleeve body, the inner sleeve body is driven to rotate by gear transmission, and the diamond wire 23 penetrates through the inner sleeve body.
The utility model discloses in, workstation 30 with guiding mechanism sets up with the mode that can relative fore-and-aft direction displacement, guiding mechanism with workstation 30 sets up with the mode that can relative up-and-down displacement, also can adopt the mode of the relative guiding mechanism motion of workstation 30, perhaps adopts the mode of the relative workstation 30 motion of guiding mechanism, perhaps adopts the mode that guiding mechanism and workstation 30 all can move.
As a preferred mode of the present invention, the frame 10 includes a first column 11 and a second column 12, a first mounting frame 14 is disposed on the first column 11, a second mounting frame 15 is disposed on the second column 12, the first mounting frame 14 is disposed on the first column 11 in a vertically movable manner, and further includes a third driving mechanism 16 for driving the first mounting frame 14 to move vertically, the second mounting frame 15 is disposed on the second mounting frame 15 in a vertically movable manner, and further includes a fourth driving mechanism 17 for driving the second mounting frame 15 to move vertically, the first take-up and pay-off mechanism 21 and the first mounting portion 51 are disposed on the first mounting frame 14, the second take-up and pay-off mechanism 22 and the second mounting portion 61 are disposed on the second mounting frame 15. The third drive mechanism 16 and the fourth drive mechanism 17 may be configured by, for example, a motor, a lead screw, and a lead screw nut.
As a preferred mode of the present invention, the upper end of the first column 11 and the upper end of the second column 12 are connected by a cross beam 13, and the first column 11, the second column 12 and the cross beam 13 are connected to form a gantry. In the present invention, the first column 11 can be one or two, and the second column 12 can be 1 or 2.
As a preferred mode of the present invention, the first installation portion 51 is disposed on the first installation frame 14 in a manner of being able to move left and right relative to the first installation frame 14, and further includes a fifth driving mechanism 53 for driving the first installation portion 51 to move left and right, the second installation portion 61 is disposed on the second installation frame 15 in a manner of being able to move left and right relative to the second installation frame 15, and further includes a sixth driving mechanism 63 for driving the second installation portion 61 to move left and right relative to the second installation frame 15. The fifth drive mechanism 53 and the sixth drive mechanism 63 may employ, for example, a motor, a lead screw, and a lead screw nut structure. The length of the diamond wire 23 between the first guide wheel 51 and the second guide wheel 52 can be adjusted by moving the first mounting part 51 and the second mounting part 61 left and right, and the cutting span can be adjusted.
As a preferable mode of the present invention, the working table 30 includes a guide rail 31 provided along the front-rear direction, a skip car 32 slidably provided on the guide rail 31, and a seventh driving mechanism 33 for driving the skip car 32 to move along the front-rear direction. The seventh driving mechanism 33 may employ, for example, a motor, a lead screw, and a lead screw nut structure.
As a preferred mode of the present invention, the skip 32 is provided with a material supporting platform 35 capable of relatively rotating the skip 32 and a rotation driving mechanism 34 for driving the material supporting platform 35 to rotate around the vertical axis, and the rotation driving mechanism 34 can adopt a motor, for example.
As an optimized mode of the present invention, the first take-up and pay-off mechanism 21 and the first guide wheel 52 are provided with a first tension mechanism for adjusting the tension of the diamond wire 23, the second take-up and pay-off mechanism 22 and the second guide wheel 62 are provided with a second tension mechanism for adjusting the tension of the diamond wire 23, the tension mechanism can adopt the tension mechanism in the existing cutting machine of this kind, and the detailed description is not given here.
The utility model discloses cutting pending work piece 40 (for example for the stone material, not being restricted to the stone material), through the direction of adjusting first leading wheel 52 and second leading wheel 62, can make diamond wire 23 along exerting radial pressure to first leading wheel 52 and second leading wheel 62, in the cutting process, first leading wheel 52 and second leading wheel 62 rotate along with the removal of diamond wire 23, reduce the wearing and tearing of diamond wire 23 to first leading wheel 52 and second leading wheel 62. In fig. 1, the axes of the first guide wheel 52 and the second guide wheel 62 are in horizontal positions, and vertical sawing can be realized through the up-and-down movement of the first mounting frame 14 and the second mounting frame 15; the axis of the first guide wheel 52 and the axis of the guide wheel of the second guide wheel 62 can be in the vertical direction through the rotation of the first installation part 51 and the second installation part 61, at this time, the seventh driving mechanism 33 drives the material supporting table 35 and the workpiece 40 to be processed to move back and forth, and the workpiece 40 to be processed can be horizontally cut; through the rotation of the first installation part 51 and the second installation part 61, the axis of the first guide wheel 52 and the axis of the guide wheel of the second guide wheel 62 can be in a certain included angle (non-vertical state) relative to the horizontal plane, the seventh driving mechanism 33 drives the material supporting table 35 and the workpiece 40 to be processed to move back and forth, and meanwhile, through the up-and-down movement of the first installation frame 14 and the second installation frame 15, beveling can be realized; additionally, the utility model discloses, remove to different heights through controlling first leading wheel 52 and second leading wheel 62, can make diamond wire 23 between first leading wheel 52 and the second leading wheel 62 become the slope form, when saw cutting, realize unilateral saw cutting.
The product form of the present invention is not limited to the embodiment of the present invention, and any person can properly change or modify the product form of the present invention without departing from the scope of the present invention.
Claims (9)
1. Ring-opening single line buddha's warrior attendant line dysmorphism cutting machine, including the cutting mechanism that is used for placing the workstation of treating the processing work piece and corresponds the workstation setting, cutting mechanism includes frame, first receipts paying out machine structure, second receipts paying out machine structure, buddha's warrior attendant line and is used for guiding the guiding mechanism that buddha's warrior attendant line moved towards, and the one end of buddha's warrior attendant line is around establishing on first receipts paying out machine structure, and the other end is around establishing on second receipts paying out machine structure, its characterized in that: the guide mechanism comprises a first installation part, a first guide wheel, a second installation part and a second guide wheel, the first guide wheel is rotatably installed on the first installation part, the second guide wheel is rotatably installed on the second installation part, a first annular groove for guiding the diamond wire is arranged on the wheel surface of the first guide wheel, a second annular groove for guiding the diamond wire is arranged on the wheel surface of the second guide wheel, the guide mechanism further comprises a first driving mechanism for driving the first installation part to rotate and a second driving mechanism for driving the second installation part to rotate, the rotating spool of the first installation part is vertical to the axis of the first guide wheel, the rotating axis of the second installation part is vertical to the axis of the second guide wheel, the worktable and the guide mechanism are arranged in a manner of being capable of moving relative to the front and back direction, and the guide mechanism and the worktable are arranged in a manner of being capable of moving relative to each other up and down.
2. The open-loop single-wire diamond wire profile cutting machine according to claim 1, characterized in that: the first guide wheels are two, a first guide space for the diamond wire to penetrate through is formed between the first annular grooves of the two first guide wheels, the second guide wheels are two, and a second guide space for the diamond wire to penetrate through is formed between the second annular grooves of the two second guide wheels.
3. The open-loop single-wire diamond wire profile cutting machine according to claim 2, characterized in that: first actuating mechanism includes first overcoat body, rotationally installs the first interior cover body in first overcoat body and is used for driving the first power supply of the first interior cover body at first overcoat internal rotation, and the axis of the first interior cover body corresponds first direction space setting, second actuating mechanism includes the second overcoat body, rotationally installs the second interior cover body in the second overcoat body and is used for driving the second power supply of the second interior cover body at the second overcoat internal rotation, and the axis of the second interior cover body corresponds second direction space setting.
4. The open-loop single-wire diamond wire profile cutting machine according to claim 1, characterized in that: the frame includes first stand and second stand, is equipped with first mounting bracket on first stand, is equipped with the second mounting bracket on the second stand, and first mounting bracket can set up on first stand with reciprocating, still including being used for driving the third actuating mechanism that first mounting bracket reciprocated, and the second mounting bracket can set up on the second mounting bracket with reciprocating, still including being used for driving the fourth actuating mechanism that the second mounting bracket reciprocated, first receipts paying out machine construct with first installation department sets up on first mounting bracket, second receive paying out machine construct with the second installation department sets up on the second mounting bracket.
5. The open-loop single-wire diamond wire profile cutting machine according to claim 4, characterized in that: the upper end of the first upright post is connected with the upper end of the second upright post through a cross beam.
6. The open-loop single-wire diamond wire profile cutting machine according to claim 5, characterized in that: first installation department is in order to be relative the mode that moves about first mounting bracket sets up on the first mounting bracket, still including being used for driving first installation department along the fifth actuating mechanism that left right direction removed, the second installation department is in order to be relative the mode that moves about the second mounting bracket sets up on the second mounting bracket, still including being used for driving the sixth actuating mechanism that the second installation department moved along left right direction.
7. The open-loop single-wire diamond wire profile cutting machine according to claim 1, characterized in that: the workbench comprises a guide rail arranged along the front-back direction, a skip car slidably arranged on the guide rail and a seventh driving mechanism for driving the skip car to move along the front-back direction.
8. The open-loop single-wire diamond wire profile cutting machine according to claim 7, characterized in that: the material trolley is provided with a material supporting platform capable of rotating relative to the material trolley and a rotary driving mechanism for driving the material supporting platform to rotate around a vertical axis.
9. The open-loop single-wire diamond wire profile cutting machine according to any one of claims 1 to 8, characterized in that: and a first tension mechanism used for adjusting the tension of the diamond wire is arranged between the first take-up and pay-off mechanism and the first guide wheel, and a second tension mechanism used for adjusting the tension of the diamond wire is arranged between the second take-up and pay-off mechanism and the second guide wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120623978.9U CN214447465U (en) | 2021-03-26 | 2021-03-26 | Open-loop single-wire diamond wire special-shaped cutting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120623978.9U CN214447465U (en) | 2021-03-26 | 2021-03-26 | Open-loop single-wire diamond wire special-shaped cutting machine |
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| CN214447465U true CN214447465U (en) | 2021-10-22 |
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| CN202120623978.9U Active CN214447465U (en) | 2021-03-26 | 2021-03-26 | Open-loop single-wire diamond wire special-shaped cutting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114953222A (en) * | 2022-04-13 | 2022-08-30 | 大连连城数控机器股份有限公司 | Split type cutting head for diamond wire single-line cutting machine and cutting method thereof |
-
2021
- 2021-03-26 CN CN202120623978.9U patent/CN214447465U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114953222A (en) * | 2022-04-13 | 2022-08-30 | 大连连城数控机器股份有限公司 | Split type cutting head for diamond wire single-line cutting machine and cutting method thereof |
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Address after: Unit A, No. 6662-2 Xiang'an North Road, Majiang Street, Xiang'an District, Xiamen City, Fujian Province, 361101 Patentee after: Xiamen pinhe Precision Technology Co.,Ltd. Address before: 361000 room 6, front A3, No. 270, Zhaogang East Road, neicuo Town, Xiang'an District, Xiamen City, Fujian Province Patentee before: Xiamen pinhe Machinery Manufacturing Co.,Ltd. |
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