CN214444044U - Simple and easy steel reinforcement cage seam welding device - Google Patents
Simple and easy steel reinforcement cage seam welding device Download PDFInfo
- Publication number
- CN214444044U CN214444044U CN202120029307.XU CN202120029307U CN214444044U CN 214444044 U CN214444044 U CN 214444044U CN 202120029307 U CN202120029307 U CN 202120029307U CN 214444044 U CN214444044 U CN 214444044U
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- China
- Prior art keywords
- main shaft
- steel
- reinforcement cage
- steel bar
- bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 157
- 239000010959 steel Substances 0.000 title claims abstract description 157
- 230000002787 reinforcement Effects 0.000 title claims abstract description 83
- 238000003466 welding Methods 0.000 title claims abstract description 33
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 43
- 210000003205 muscle Anatomy 0.000 claims description 30
- 238000002360 preparation method Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims description 2
- 229910001294 Reinforcing steel Inorganic materials 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 7
- 230000003028 elevating effect Effects 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Abstract
The utility model discloses a simple and easy reinforcement cage seam welding device, including main shaft bracket, main shaft, reinforcing bar backup pad, hand wheel, reinforcing bar place the draw-in groove and elevating system, the main shaft set up in the recess of the riser on the main shaft bracket at both ends, guarantee that the reinforcement cage axis does not take place the skew; the reinforcing steel bar supporting plate is arranged on the main shaft, so that the reinforcing steel bar cage is not easy to deform in the welding process; the hand wheels are arranged at two ends of the main shaft and used for rotating the main shaft; the steel bar placing clamping groove is arranged below the main shaft and used for positioning the space between the main bars of the steel bar cage; the lifting mechanism is arranged in a groove on the main shaft bracket; the reinforcing steel bar feeding support is arranged on one side of the reinforcing steel bar placing clamping groove. The utility model discloses utilize the main shaft location, elevating system promotes the main shaft height, realizes steel reinforcement cage seam welding, and its structure easily processes, and easy operation practices thrift the cost, has very strong suitability.
Description
Technical Field
The utility model relates to a steel reinforcement cage preparation processing technology field especially relates to a simple and easy steel reinforcement cage seam welding device.
Background
The reinforcement cage is widely applied to bridge and culvert or high-rise building engineering construction, pile foundation engineering is usually applied to reinforcement cage components, a method of prefabrication is usually adopted for reinforcement cage manufacturing, and the existing mature seam welder is high in price, high in use cost, large in investment and high in requirement on site; and ordinary steel reinforcement cage processing is difficult to rotate, and processing is inconvenient, needs the people to climb up the steel reinforcement cage and welds, has the potential safety hazard, and the interval control precision of steel reinforcement cage owner muscle is not high, causes the steel reinforcement cage quality of producing not high.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the utility model aims to provide a steel reinforcement cage which ensures that the axis of the steel reinforcement cage can not deviate and ensures that the intervals of main reinforcements of the steel reinforcement cage are equal, so as to ensure the quality of the steel reinforcement cage; the reinforcement cage can realize roll welding; the simple and easy steel reinforcement cage seam welder has the advantages of easy processing of the structure, simple operation, cost saving and strong applicability.
The utility model discloses a following technical scheme realizes: the lifting mechanism comprises a main shaft support (1), a main shaft (2), reinforcing steel bar supporting plates (3), a hand wheel (4), a reinforcing steel bar placing clamping groove (5) and a lifting mechanism (6), wherein the main shaft (2) is arranged between the main shaft supports (1) at two ends, at least two reinforcing steel bar supporting plates (3) are arranged on the main shaft (2), the hand wheel (4) is arranged at two ends of the main shaft (2) and used for controlling the rotation of the main shaft (2), and the lifting mechanism (6) is arranged at the bottom of the main shaft support (1) and connected with two sides of the main shaft (2) and can control the lifting of the main shaft (2) on the main shaft support (1); the steel bar placing clamping groove (5) is arranged below the main shaft (2) and can be used for placing a plurality of steel bar cage main steel bars (9).
The spindle support is characterized in that a support bottom plate (101) is arranged at the bottom of the spindle support (1), two vertical spindle supporting plates (102) are symmetrically arranged above the support bottom plate (101), a gap is formed between the two spindle supporting plates (102), a groove is formed, the lifting plate (103) is movably arranged in the groove, a plurality of reinforcing ribs (104) are arranged at the joint of the two sides of the spindle supporting plates (102) and the support bottom plate (101), a plurality of limiting blocks (105) are respectively arranged on the two sides of each spindle supporting plate (102), and the limiting blocks (105) limit the lifting plate (103) to move back and forth.
The main shaft (2) is made of solid round steel and arranged in grooves of the lifting plates (103) on the main shaft supports (1) at two ends to form a simply supported beam system, splines are arranged at two ends of the main shaft (2) and are matched with the splines on the hand wheel (4) mutually, and the hand wheel (4) is not fixed and can be freely disassembled and assembled.
Reinforcing bar backup pad (3) mainly constitute by fan-shaped steel sheet (301), staple bolt (302) and U shaped steel muscle (303), staple bolt (302) set up in fan-shaped steel sheet (301) inboard, and be connected with main shaft (2) are coaxial, fan-shaped steel sheet (301) outside is provided with a plurality of holes, U shaped steel muscle (303) set up downtheholely, form with fan-shaped steel sheet (301) and articulate, steel reinforcement cage location muscle (8) set up in U shaped steel muscle (303) inboard.
The reinforcing bar place draw-in groove (5) and use the steel sheet preparation, mainly by draw-in groove bottom plate (501) with set up draw-in groove board (502) on draw-in groove bottom plate (501) to and set up in a plurality of half slot (503) of draw-in groove board (502) upper end and constitute, wherein, draw-in groove board (502) top is the arc shape of indent, its circular arc radius and steel reinforcement cage location muscle (8) outside circle radius looks adaptation, half slot (503) degree of depth is steel reinforcement cage owner muscle (9) diameter.
Can set up a plurality of reinforcing bar pay-off support (7) in this device one side, a reinforcement cage owner muscle (9) for placing and treating welding, reinforcing bar pay-off support (7) bottom welds into isosceles triangle with the reinforcing bar, isosceles triangle reinforcing bar summit is outwards, a longer vertical steel pipe (701) of summit vertical welding, triangle-shaped base two points are inwards, two shorter reinforcing bars of vertical welding, form triangle-shaped, a top steel pipe (702) of welding between the summit of vertical triangle-shaped summit and vertical steel pipe (701), top steel pipe (702) suitably prolong along reinforcement cage direction of working, and reinforcement cage direction of working one side is less than the opposite side.
U type reinforcing bar (303) be middle narrow, the wide structure in both ends, the width of U type reinforcing bar (303) opening part is greater than the diameter of steel reinforcement cage location muscle (8), inboard width slightly littleer and the diameter of steel reinforcement cage location muscle (8).
The steel bar feeding support is characterized in that a steel clip (703) is arranged on a top steel pipe (702) of the steel bar feeding support (7), the steel clip (703) is arranged on one side of the processing direction of a steel bar cage, the steel bar cage main ribs (9) are limited to roll inwards, and a plurality of steel bar cage main ribs (9) can be placed on the top steel pipe (702).
The utility model discloses a theory of operation:
through making reinforcing bar in advance and placing draw-in groove (5), accurate positioning reinforcement cage owner muscle (9) interval, after reinforcing bar cage owner muscle (9) and reinforcing bar cage positioning rib (8) welding in draw-in groove (5) are placed to the reinforcing bar accomplish, improve main shaft (2) and reinforcing bar cage height through elevating system (6), thereby promote the height of reinforcing bar cage, it is rotatory again through hand wheel (4), roll into half slot (503) through reinforcing bar pay-off support (7) manual control to the reinforcing bar, then reduce main shaft (2) and reinforcing bar cage height and place draw-in groove (5) to the reinforcing bar through elevating system (6), weld reinforcing bar cage owner muscle (9) and reinforcing bar cage positioning rib (8), standard control reinforcing bar cage owner muscle (9) interval, both reach reinforcing bar cage seam welding, guarantee the quality of reinforcing bar cage again.
The utility model discloses compare prior art's beneficial effect:
the main shaft (2) is used for positioning in the manufacturing of the reinforcement cage, so that the axis of the reinforcement cage cannot deviate; the steel bar placing clamping groove (5) positions the main reinforcement (9) of the steel bar cage, so that the equal space between the main reinforcement (9) of the steel bar cage is ensured, and the quality of the steel bar cage is ensured; the lifting mechanism (6) lifts the height of the main shaft (2) to realize the roll welding of the reinforcement cage; the structure is easy to process, the operation is simple, the cost is saved, and the applicability is strong.
Drawings
FIG. 1 is the overall structure diagram of the present invention
FIG. 2 is a diagram of the usage state of the present invention
FIG. 3 is the schematic diagram of the direction of movement of the reinforcement cage of the present invention
Fig. 4 is the structure view of the reinforcing bar placing slot of the utility model
FIG. 5 is a view of the structure of the spindle support of the present invention
Fig. 6 is the structure diagram of the steel bar supporting plate of the utility model
Fig. 7 is the structure diagram of the reinforcing bar feeding bracket of the utility model
Figure 8 is the hand wheel connection schematic diagram of the present invention
Reference numbers in the figures:
1-a main shaft bracket, 101-a bracket bottom plate, 102-a main shaft supporting plate, 103-a lifting plate, 104-a reinforcing rib and 105-a limiting block;
2-a main shaft;
3-a steel bar support plate, 301-a fan-shaped steel plate, 302-a hoop and 303-a U-shaped steel bar;
4-hand wheel;
5-a steel bar placing slot, 501-a slot bottom plate, 502-a slot plate and 503-a semicircular slot;
6-a lifting mechanism;
7-a steel bar feeding support, 701-a vertical steel pipe, 702-a top steel pipe and 703-a steel clip;
8-reinforcing cage positioning ribs;
9-main reinforcement of the reinforcement cage.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the following detailed description is provided with reference to the accompanying drawings.
Fig. 1 shows a simple reinforcement cage welding device, which includes a main shaft bracket 1 disposed on the ground, a main shaft 2 disposed in a groove of a lifting plate 103 on the main shaft bracket 1, reinforcement support plates 3 disposed on the main shaft 2, hand wheels 4 disposed at two ends of the main shaft 2, a reinforcement placing slot 5 disposed below the main shaft 2, and a lifting mechanism 6 disposed in a groove between two main shaft support plates 102 on the main shaft bracket 1.
Further, as shown in fig. 5, the main shaft support 1 is made of a steel plate, a support bottom plate 101 is arranged at the bottom of the main shaft support 1, two vertical main shaft support plates 102 are symmetrically arranged above the support bottom plate 101, a gap is arranged between the two main shaft support plates 102 to form a groove, the lifting plate 103 is movably arranged in the groove, two side surfaces of the lifting plate 103 can slide up and down in the groove, a plurality of limiting blocks 105 are respectively arranged on two surfaces of the main shaft support plate 102, and the limiting blocks 105 limit the lifting plate 103 to move back and forth.
Furthermore, the lifting plate 103 is of an inverted-convex structure with a wide upper part and a narrow lower part, the steps on the lifting plate 103 correspond to the steps on the main shaft supporting plate 102 in a matching manner, and the steps are used for limiting the descending height of the main shaft 2 and preventing the main shaft 2 from pressing and deforming the reinforcement cage.
Furthermore, an open slot is formed in the upper end of the lifting plate 103 and used for supporting the spindle 2, and a chamfer is formed at the opening of the open slot so as to facilitate taking and placing the spindle 2.
Furthermore, a plurality of reinforcing ribs 104 are arranged at the joints of the two sides of the main shaft support plate 102 and the support bottom plate 101, and are used for reinforcing the stability of the main shaft support plate 102.
Further, as shown in fig. 8, the main shaft 2 is made of solid round steel and is arranged in a groove of the lifting plate 103 on the main shaft supports 1 at two ends to form a simply supported beam system, splines are arranged at two ends of the main shaft 2 and are matched with the splines on the hand wheel 4, the hand wheel 4 and the main shaft 2 are not fixedly connected and can be freely disassembled and assembled, and the hand wheel 4 is used for rotating the main shaft 2.
Further, as shown in fig. 6, the steel bar support plate 3 mainly comprises a fan-shaped steel plate 301 and a hoop 302 arranged on the inner side of the fan-shaped steel plate 301, and a U-shaped steel bar 303 arranged on the outer side of the fan-shaped steel plate 301, wherein the U-shaped steel bar 303 is hinged to the fan-shaped steel plate 301, a steel bar cage positioning rib 8 is arranged in the U-shaped steel bar 303, and the inner side of the U-shaped steel bar 303 clamps the steel bar cage positioning rib 8 and fixes the steel bar cage positioning rib 8.
Furthermore, the U-shaped steel bar 303 is of a structure with a narrow middle part and wide two ends, and the width of the opening of the U-shaped steel bar 303 is larger than the diameter of the steel reinforcement cage positioning bar 8, so that the U-shaped steel bar can be conveniently clamped into the steel reinforcement cage positioning bar 8; the width of the inner side is slightly smaller than the diameter of the steel reinforcement cage positioning rib 8, and the inner side is used for fixing the steel reinforcement cage positioning rib 8.
Further, as shown in fig. 4, the steel bar placing clamping groove 5 is made of a steel plate, the bottom of the steel bar placing clamping groove is provided with a clamping groove bottom plate 501, a clamping groove plate (502) is vertically arranged on the clamping groove bottom plate 501, the top end of the clamping groove plate 502 is in an inwards concave arc shape, the arc radius of the clamping groove plate is matched with the outer side circle radius of the positioning rib (8) of the steel reinforcement cage, and the arc radius can be made according to the size of the required steel reinforcement cage.
Further, the indent circular arc of draw-in groove board 502 upper end is provided with a plurality of half slot 503, and the half slot 503 degree of depth equals for 9 diameters of steel reinforcement cage owner muscle and interval, and the quality of steel reinforcement cage is guaranteed to 9 intervals of accurate location steel reinforcement cage owner muscle.
Further, as shown in fig. 7, the bottom of the steel bar feeding support 7 is welded into an isosceles triangle by using steel bars, the top point of the steel bar of the isosceles triangle faces outwards, a longer vertical steel pipe 701 is vertically welded at the top point, two points on the bottom side of the triangle face inwards, two shorter steel bars are vertically welded to form a triangle, a top steel pipe 702 is welded between the top point of the vertical triangle and the top point of the vertical steel pipe 701, the top steel pipe 702 is properly extended along the processing direction of the steel bar cage, one side of the processing direction of the steel bar cage is lower than the other side of the processing direction of the steel bar cage, and the main steel bar 9 of the steel bar cage is limited to only roll inwards.
Further, as shown in fig. 7, a steel clip 703 is arranged on a top steel pipe 702 of the steel bar feeding support 7, the steel clip 703 is located on one side of the steel bar cage in the machining direction, the steel bar cage main bars 9 are limited from rolling inwards, and when the steel bar cage main bars 9 need to be thrown in, the steel clip 703 is manually opened, and the steel bar cage main bars 9 automatically roll to the steel bar placing clamping grooves 5.
The utility model discloses a working method:
the method comprises the steps of erecting two main shaft supports 1 to proper positions in advance, placing a main shaft 2 into an open slot on a lifting plate 103 of the main shaft supports 1, fixing a plurality of reinforcement supporting plates 3 on the main shaft 2 through hoops 302, placing reinforcement cage positioning ribs 8 on arc surfaces on the outer sides of the reinforcement supporting plates 3, fixing the reinforcement cage positioning ribs 8 through U-shaped steel ribs 303, placing reinforcement placing clamping grooves 5 below the reinforcement cage positioning ribs 8, placing a reinforcement feeding support 7 at proper positions, preparing reinforcement cage main ribs 9, clamping stably through steel clamps 703, lifting the height of the main shaft 2 through a lifting mechanism 6 so as to lift the height of the reinforcement cage positioning ribs 8, manually opening the steel clamps 703, rolling the reinforcement cage main ribs 9 into the reinforcement placing clamping grooves 5, lowering the height of the main shaft 2 and the positioning ribs through the lifting mechanism 6 so that the positioning ribs are lowered to the arc of the upper ends of the reinforcement placing clamping grooves 5, workman welding owner muscle is on the location muscle, and after the welding was accomplished, promotes steel reinforcement cage to appropriate height through elevating system 6, and manual control clip 703 rolls into steel reinforcement cage owner muscle 9 simultaneously, and manual rotatory hand wheel 4 drives the steel reinforcement cage rotatory to the suitable position, reduces steel reinforcement cage through elevating system 6 and places draw-in groove 5 to the reinforcing bar on, continues welding owner muscle on the location muscle, the circulation roll welding in proper order.
After welding, the U-shaped steel ribs 303 are loosened, then the steel bar supporting plates 3 are detached, the spindle 2 is lifted out through the gantry crane, the steel bar cage is taken out, the spindle 2 is hung into the groove of the lifting plate 103 of the spindle support 1 through the gantry crane, next round of welding is carried out, and the operation processes are circulated in sequence until all steel bar cage welding work is completed.
Claims (8)
1. The utility model provides a simple and easy steel reinforcement cage seam welder which characterized in that: the steel bar placing device comprises a main shaft support (1), a main shaft (2), steel bar supporting plates (3), a hand wheel (4), steel bar placing clamping grooves (5) and a lifting mechanism (6), wherein the main shaft (2) is arranged between the main shaft supports (1) at two ends, and at least two steel bar supporting plates (3) are arranged on the main shaft (2); the hand wheels (4) are arranged at two ends of the main shaft (2) and are used for controlling the rotation of the main shaft (2); the lifting mechanism (6) is arranged at the bottom of the main shaft support (1), is connected with two sides of the main shaft (2), and can control the lifting of the main shaft (2) on the main shaft support (1); the steel bar placing clamping groove (5) is arranged below the main shaft (2) and can be used for placing a plurality of steel bar cage main steel bars (9).
2. The simple reinforcement cage roll welding device according to claim 1, wherein: the spindle support is characterized in that a support bottom plate (101) is arranged at the bottom of the spindle support (1), two vertical spindle supporting plates (102) are symmetrically arranged above the support bottom plate (101), a gap is formed between the two spindle supporting plates (102), a groove is formed, the lifting plate (103) is arranged in the groove, a plurality of reinforcing ribs (104) are arranged at the joint of the two sides of each spindle supporting plate (102) and the support bottom plate (101), a plurality of limiting blocks (105) are respectively arranged on the two sides of each spindle supporting plate (102), and the limiting blocks (105) limit the lifting plate (103) to move back and forth.
3. The simple reinforcement cage roll welding device according to claim 1, wherein: the main shaft (2) is made of solid round steel and arranged in grooves of the lifting plates (103) on the main shaft supports (1) at two ends to form a simply supported beam system, splines are arranged at two ends of the main shaft (2) and are matched with the splines on the hand wheel (4) mutually, and the hand wheel (4) is not fixed and can be freely disassembled and assembled.
4. The simple reinforcement cage roll welding device according to claim 1, wherein: reinforcing bar backup pad (3) mainly constitute by fan-shaped steel sheet (301), staple bolt (302) and U shaped steel muscle (303), staple bolt (302) set up in fan-shaped steel sheet (301) inboard, and be connected with main shaft (2) are coaxial, fan-shaped steel sheet (301) outside is provided with a plurality of holes, U shaped steel muscle (303) set up downtheholely, form with fan-shaped steel sheet (301) and articulate, steel reinforcement cage location muscle (8) set up in U shaped steel muscle (303) inboard.
5. The simple reinforcement cage roll welding device according to claim 1, wherein: the reinforcing bar place draw-in groove (5) and use the steel sheet preparation, mainly by draw-in groove bottom plate (501) with set up draw-in groove board (502) on draw-in groove bottom plate (501) to and set up in a plurality of half slot (503) of draw-in groove board (502) upper end and constitute, wherein, draw-in groove board (502) top is the arc shape of indent, its circular arc radius and steel reinforcement cage location muscle (8) outside circle radius looks adaptation, half slot (503) degree of depth is steel reinforcement cage owner muscle (9) diameter.
6. The simple reinforcement cage roll welding device according to claim 1, wherein: can set up a plurality of reinforcing bar pay-off support (7) in this device one side, a reinforcement cage owner muscle (9) for placing and treating welding, reinforcing bar pay-off support (7) bottom welds into isosceles triangle with the reinforcing bar, isosceles triangle reinforcing bar summit is outwards, a longer vertical steel pipe (701) of summit vertical welding, triangle-shaped base two points are inwards, two shorter reinforcing bars of vertical welding, form triangle-shaped, a top steel pipe (702) of welding between the summit of vertical triangle-shaped summit and vertical steel pipe (701), top steel pipe (702) suitably prolong along reinforcement cage direction of working, and reinforcement cage direction of working one side is less than the opposite side.
7. The simple reinforcement cage roll welding device according to claim 4, wherein: u type reinforcing bar (303) be middle narrow, the wide structure in both ends, the width of U type reinforcing bar (303) opening part is greater than the diameter of steel reinforcement cage location muscle (8), inboard width slightly littleer and the diameter of steel reinforcement cage location muscle (8).
8. The simple reinforcement cage roll welding device according to claim 6, wherein: the steel bar feeding support is characterized in that a steel clip (703) is arranged on a top steel pipe (702) of the steel bar feeding support (7), the steel clip (703) is arranged on one side of the processing direction of a steel bar cage, the steel bar cage main ribs (9) are limited to roll inwards, and a plurality of steel bar cage main ribs (9) can be placed on the top steel pipe (702).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120029307.XU CN214444044U (en) | 2021-01-07 | 2021-01-07 | Simple and easy steel reinforcement cage seam welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120029307.XU CN214444044U (en) | 2021-01-07 | 2021-01-07 | Simple and easy steel reinforcement cage seam welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214444044U true CN214444044U (en) | 2021-10-22 |
Family
ID=78138549
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120029307.XU Expired - Fee Related CN214444044U (en) | 2021-01-07 | 2021-01-07 | Simple and easy steel reinforcement cage seam welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214444044U (en) |
-
2021
- 2021-01-07 CN CN202120029307.XU patent/CN214444044U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211022 |