CN110644788A - A method and device for controlling the lifting and lowering of the bottom mold of a cast-in-place wet joint of a prefabricated beam - Google Patents
A method and device for controlling the lifting and lowering of the bottom mold of a cast-in-place wet joint of a prefabricated beam Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 17
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 61
- 239000010959 steel Substances 0.000 claims abstract description 61
- 238000009415 formwork Methods 0.000 claims description 21
- 238000010276 construction Methods 0.000 abstract description 8
- 239000000463 material Substances 0.000 abstract description 5
- 238000011065 in-situ storage Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000009435 building construction Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G19/00—Auxiliary treatment of forms, e.g. dismantling; Cleaning devices
- E04G19/003—Arrangements for stabilising the forms or for moving the forms from one place to another
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D3/00—Portable or mobile lifting or hauling appliances
- B66D3/12—Chain or like hand-operated tackles with or without power transmission gearing between operating member and lifting rope, chain or cable
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G13/00—Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills
- E04G13/04—Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills for lintels, beams, or transoms to be encased separately; Special tying or clamping means therefor
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种控制预制梁现浇湿接缝底模升降的方法及装置,属于建筑施工技术领域。The invention relates to a method and a device for controlling the lifting and lowering of a bottom mold of a cast-in-place wet joint of a prefabricated beam, and belongs to the technical field of building construction.
背景技术Background technique
现有技术在进行现浇湿接缝搭设或拆卸模板时,是通过工人高空作业,人工传递模板作业。搭设或拆卸过程中容易造成模板砸伤下方拆模工作人员的安全事故。通常湿接缝沿水平方向作业路线长,模板下方的拆模人员须仰着头传递模板,导致拆模传递模板人员作业难度大,作业效率低等问题。因此,现有的技术还不够完善,有待于进一步提高。In the prior art, when the cast-in-place wet seam is erected or the formwork is disassembled, workers are operated at high altitudes and the formwork is transferred manually. In the process of erection or disassembly, it is easy to cause the safety accident of the formwork smashing the formwork dismantling workers below. Usually, the wet seam has a long working route in the horizontal direction, and the formwork dismantling personnel under the formwork must lift their heads to transfer the formwork, which leads to problems such as difficult work and low work efficiency for the formwork dismantling and transfer formwork personnel. Therefore, the existing technology is not perfect and needs to be further improved.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于,提供一种控制预制梁现浇湿接缝底模升降的方法及装置,使搭设或拆卸模板安全可靠,并可提高作业效率,从而克服现有技术存在的不足。The purpose of the present invention is to provide a method and device for controlling the lifting and lowering of the cast-in-situ wet joint bottom form of a prefabricated beam, so that the erection or disassembly formwork is safe and reliable, and the operation efficiency can be improved, thereby overcoming the deficiencies of the prior art.
为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
本发明的一种控制预制梁现浇湿接缝底模升降的方法,该方法是在相邻的两块预制梁之间浇筑现浇湿接缝前,预先在两块预制梁上搭设临时支架,并在临时支架上安装钢筋滚轮,同时在钢筋滚轮上连接有防坠吊绳,并使防坠吊绳的一端穿过设置在两块预制梁之间的PVC套管后与两块预制梁下方的底模连接;这样即可在两块预制梁之间浇筑出现浇湿接缝,并在现浇湿接缝浇筑完工后,通过摇动钢筋滚轮上的转动手柄控制预制梁下方的底模的升降。The present invention is a method for controlling the lifting and lowering of the bottom mold of the cast-in-place wet joint of prefabricated beams. The method is to set up temporary supports on the two prefabricated beams in advance before pouring the cast-in-place wet joint between two adjacent prefabricated beams. , and install the steel roller on the temporary bracket, and connect the anti-falling rope on the steel roller, and make one end of the anti-falling rope pass through the PVC casing set between the two prefabricated beams and the two prefabricated beams. The bottom form below is connected; in this way, a wet joint can be poured between the two precast beams, and after the pouring of the cast-in-place wet joint is completed, the bottom form below the precast beam can be controlled by shaking the rotating handle on the rebar roller. the lift.
上述控制预制梁现浇湿接缝底模升降的方法中,所述PVC套管顶端应高出两块预制梁上表面的混凝土面5cm以上,以防止在浇筑现浇湿接缝时混凝土流入PVC套管中将防坠吊绳凝住。In the above-mentioned method for controlling the lifting and lowering of the bottom form of the cast-in-place wet joint of the prefabricated beam, the top of the PVC casing should be higher than the concrete surface of the upper surfaces of the two prefabricated beams by more than 5 cm, so as to prevent the concrete from flowing into the PVC during the pouring of the cast-in-place wet joint. The anti-fall sling is condensed in the casing.
根据上述方法构成的本发明的一种控制预制梁现浇湿接缝底模升降的装置,包括相邻的两块预制梁,在相邻的两块预制梁上搭设有临时支架,在临时支架上安装有钢筋滚轮,在钢筋滚轮上连接有防坠吊绳,防坠吊绳的一端缠绕在钢筋滚轮上,防坠吊绳的另一端穿过用于预埋在两块预制梁之间的现浇湿接缝中的PVC套管后与现浇湿接缝下方的底模连接;通过摇动钢筋滚轮上的转动手柄控制现浇湿接缝下方的底模的升降。A device of the present invention for controlling the lifting and lowering of the cast-in-place wet joint bottom mold of a prefabricated beam constructed according to the above method includes two adjacent prefabricated beams, and a temporary bracket is placed on the adjacent two prefabricated beams. A steel roller is installed on the steel bar, and an anti-falling rope is connected to the steel roller. The PVC casing in the cast-in-place wet joint is connected with the bottom mold under the cast-in-place wet joint; the bottom mold under the cast-in-place wet joint is controlled by shaking the rotating handle on the rebar roller.
上述控制预制梁现浇湿接缝底模升降的装置中,所述临时支架包括一对角钢支腿;该一对角钢支腿的顶部经封端角钢连接;封端角钢底部焊接有一对与角钢支腿位置对称的一对钢管支腿;角钢支腿与钢管支腿之间设有横向连杆;角钢支腿上部设有用于安装钢筋滚轮的安装孔;钢筋滚轮两端的转动手柄从安装孔穿过与角钢支腿转动连接。In the above device for controlling the lifting and lowering of the cast-in-place wet joint bottom mold of a prefabricated beam, the temporary support includes a pair of angle steel legs; the tops of the pair of angle steel legs are connected by the end angle steel; the bottom of the end angle steel is welded with a pair of and angle steel A pair of steel pipe outriggers with symmetrical positions of the outriggers; a transverse link is arranged between the angle steel outriggers and the steel pipe outriggers; the upper part of the angle steel outriggers is provided with mounting holes for installing the rebar rollers; the rotating handles at both ends of the rebar rollers pass through the mounting holes By rotating with the angle steel legs.
上述装置中,在底模下端的防坠吊绳上连接有能将托住底模托住的模板底托。In the above device, a formwork bottom bracket capable of supporting the bottom mold is connected to the anti-falling rope at the lower end of the bottom mold.
由于采用了上述技术方案,本发明与现有技术相比,本发明可将现浇湿接缝的底模拉住,并根据施工需要进行底模的升降操作,大大方便了作业人员控制底模降落或提升,能大大减少劳动量、缩短工期。本发明中所用材料均可拆卸重复使用,节约材料,降低成本。采用防坠吊绳降落模板可以人工控制降落速度,有效地提高了施工现场的安全性。Due to the adoption of the above technical solution, compared with the prior art, the present invention can pull the bottom mold of the cast-in-place wet joint, and perform the lifting operation of the bottom mold according to the construction needs, which greatly facilitates the operator to control the bottom mold Landing or lifting can greatly reduce the amount of labor and shorten the construction period. The materials used in the present invention can be disassembled and reused, saving materials and reducing costs. The use of anti-fall rope drop formwork can manually control the drop speed, which effectively improves the safety of the construction site.
附图说明Description of drawings
图1是本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2是图1的主视图。FIG. 2 is a front view of FIG. 1 .
附图中的标记为:1-转动手柄,2-钢筋滚轮,3-横向连杆,4-防坠吊绳,5-封端角钢,6-角钢支腿,7-钢管支腿,8-PVC套管,9-底模,10-模板底托,11-预制预制梁翼缘板,12-现浇湿接缝。The markings in the drawings are: 1-rotating handle, 2-steel roller, 3-transverse connecting rod, 4-anti-falling rope, 5-capped angle steel, 6-angle steel leg, 7-steel pipe leg, 8- PVC casing, 9- bottom formwork, 10- formwork bottom bracket, 11- prefabricated prefabricated beam flange plate, 12- cast-in-place wet joint.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
本发明的一种控制预制梁现浇湿接缝底模升降的方法,如图1和图2所示:该方法是在相邻的两块预制梁11之间浇筑现浇湿接缝12前,预先在两块预制梁11上搭设临时支架,并在临时支架上安装钢筋滚轮2,同时在钢筋滚轮2上连接有防坠吊绳4,并使防坠吊绳4的一端穿过设置在两块预制梁11之间的PVC套管8后与两块预制梁11下方的底模9连接;这样即可在两块预制梁11之间浇筑现浇湿接缝12,并在现浇湿接缝12浇筑完工后,通过摇动钢筋滚轮2上的转动手柄1控制预制梁11下方的底模9的升降;制作时,使所述PVC套管8顶端应高出两块预制梁上表面的混凝土面5cm以上,这样可以防止在浇筑现浇湿接缝12时混凝土流入PVC套管8中将防坠吊绳4凝住。A method of controlling the lifting and lowering of the cast-in-place wet joint bottom mold of a prefabricated beam according to the present invention is shown in Figures 1 and 2: the method is to place the cast-in-place
根据上述方法构成的本发明的一种控制预制梁现浇湿接缝底模升降的装置,如图1和图2所示:该装置包括包括已经制作好的相邻的两块预制梁11,在相邻的两块预制梁11上搭设临时支架,并在临时支架上安装钢筋滚轮2,钢筋滚轮2上连接有防坠吊绳4,防坠吊绳4缠绕在钢筋滚轮2上,防坠吊绳4另一端穿过两块预制梁11之间的现浇湿接缝12,并与现浇湿接缝12下方的底模9连接;通过摇动钢筋滚轮2上的转动手柄1控制预制梁现浇湿接缝底模的升降。临时支架包括一对角钢支腿6;一对角钢支腿6顶部经封端角钢5连接;封端角钢5底部焊接有一对与角钢支腿6位置对称的一对钢管支腿7;角钢支腿6与钢管支腿7之间设有横向连杆3;角钢支腿6上部设有用于安装钢筋滚轮2的安装孔;钢筋滚轮2两端的转动手柄1从安装孔穿过与角钢支腿6转动连接。防坠吊绳4设有模板底托10,通过模板底托10托住底模9。防坠吊绳4穿过现浇湿接缝12段设有PVC套管8,以防止混凝土浇筑在防坠吊绳4上。PVC套管8顶端应高出混凝土面5cm,防止浇筑混凝土时,混凝土流入PVC套管8内将防坠吊绳4凝住。A device for controlling the lifting and lowering of the cast-in-situ wet joint bottom mold of a prefabricated beam according to the present invention constituted according to the above method, as shown in Figures 1 and 2: the device includes two adjacent
具体实施时,转动手柄1和钢筋滚轮2焊接在一起,角钢支腿6和钢管支腿7通过横向连杆3相连,并采用封端角钢5固定封端形成成临时支架。将转动手柄1和钢筋滚轮2套接在临时支架之上,结合防坠吊绳4、PVC套管8、模板底托10组合成的底模提升装置。In specific implementation, the
在支模施工时,转动手柄1和钢筋滚轮2通过角钢支腿6和钢筋支腿7架立套接;横向连杆3与角钢支腿6和钢筋支腿7焊接成三角形;封端角钢5将两榀支腿组合固定形成临时支架。模板底托10与钢筋滚轮2通过防坠吊绳4相连,防坠吊绳4与现浇湿接缝12之间采用PVC套管8隔离,防止现浇湿接缝12凝固锁死。模板底托10将底模9托住防止拆模期间底模9掉落造成安全事故。转动手柄1与钢筋滚轮2焊接在一起,在角钢支腿6上钻孔套接可转动。防坠吊绳4通过现浇湿接缝12内的一段采用PVC套管8隔离,PVC套管8顶端应高出混凝土面5cm,防止浇筑混凝土时,混凝土流入PVC套管将防坠吊绳凝住。确保拆模过程让防坠吊绳4顺利穿过现浇湿接缝12。During the construction of the formwork, the
PVC套管8可预先在底模9上,PVC套管8贯穿底模9,PVC套管8顶端应高出混凝土面5cm。待现浇湿接缝12强度达到拆模条件时,将防坠吊绳4穿过PVC套管8在底模9下与底模9顶托相连,拆除底模支撑时由人工控制转动手柄1,将底模9安全降落。The
本发明结构简单,制造成本低,耗材较少,后期维护方便;使用过程中可将现浇湿接缝底模拉住,方便作业人员控制底模降落,能大大减少劳动量、缩短工期。本发明中所用材料均可拆卸重复使用,节约材料,降低成本。采用防坠吊绳降落模板可以人工控制降落速度,提高了施工现场的安全性。The invention has the advantages of simple structure, low manufacturing cost, less consumables and convenient maintenance in the later stage; the cast-in-place wet seam bottom mold can be pulled during use, which is convenient for operators to control the bottom mold to descend, and can greatly reduce labor and shorten construction period. The materials used in the present invention can be disassembled and reused, saving materials and reducing costs. The use of anti-fall rope drop formwork can manually control the drop speed, which improves the safety of the construction site.
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| CN115977384A (en) * | 2022-12-23 | 2023-04-18 | 南通华荣建设集团有限公司 | A beam body pre-buried hole pre-buried pipe adjustable device |
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| CN114197310A (en) * | 2021-11-02 | 2022-03-18 | 福建建工基础设施建设集团有限公司 | An integrated bridge wet joint formwork device |
| CN115977384A (en) * | 2022-12-23 | 2023-04-18 | 南通华荣建设集团有限公司 | A beam body pre-buried hole pre-buried pipe adjustable device |
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